Extruder temperature detection device
By setting up preheating components and temperature detectors and control systems for the extrusion head in the extrusion head, the preheating temperature of the wire is matched with the temperature in the extrusion head, the problem of instability of the extrusion head is solved and the conductor is improved Covering effect and cable transmission quality.
Patent Information
- Application Number
- CN202420597354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The unstable process temperature of the extruder leads to a temperature deviation after preheating of the wire, affecting the conductor coating quality and the appearance uniformity of the wire, and affecting the cable transmission quality.
Design a temperature detection device for the extrusion machine, including preheating components and extrusion machine head, and set a temperature detector and control system in turn through the conveying direction of the online material to ensure that the preheating temperature of the wire matches the temperature in the extrusion machine head, and adopts a heating coil and sense Temperature probes and high temperature probes are used for real-time temperature monitoring and adjustment.
It realizes uniform heating of the wire surface, improves the effect of insulating material coating, and improves the signal transmission quality of finished cables.
Smart Images

Figure CN222201628U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of extruder monitoring, and in particular to a temperature detection device for an extruder. Background Art
[0002] The extruder is a device used in the manufacturing process of wires and cables, and the process temperature of the extruder during operation is a key factor in the quality of wire and cable production. At present, ordinary extruder heads are generally composed of head shells, coating electric heating, movement, molds, etc. The wire core passes through the inner mold rod of the extruder head and is formed by the mold and outer mold, and then cooled and formed in a water tank. In the existing head heating process, the wire needs to be preheated by a preheating device before entering the extruder head for extrusion molding. The preheated temperature needs to match the temperature set in the head in order to improve the molding effect of the wire insulation layer. However, due to the influence of factors such as ambient temperature, the temperature of the wire after preheating and when entering the head is prone to deviate from the expected value, resulting in low conductor coating quality and poor uniformity of the wire surface appearance, affecting the transmission quality of the wire. Utility Model Content
[0003] In order to solve the above technical problems, the present application provides an extruder temperature detection device, comprising a preheating component and an extruder head arranged in sequence along the wire conveying direction, a feed flange is arranged at one end of the extruder head facing the preheating component, a first temperature detector is connected to the feed flange, a second temperature detector is connected inside the extruder head, and a control system electrically connected to the preheating component and the extruder head is also included, the control system is communicatively connected to the first temperature detector and the second temperature detector, so as to ensure that the surface of the wire is heated evenly, and the temperature of the wire after preheating and when entering the head matches the temperature set in the head, so that the conductor surface obtains a better insulation material coating effect during the extrusion process, thereby improving the signal transmission quality of the finished cable.
[0004] Preferably, the preheating assembly includes a preheating pipe and a protective shell wrapped around the preheating pipe, a heating coil is wound around the preheating pipe, and the heating coil is electrically connected to the power output end of the control system, so as to realize preheating of the wire to be extruded through feedback from the control system, thereby ensuring that the wire is evenly heated during the processing process.
[0005] Preferably, the extruder head also includes an inner mold core rod, and temperature sensing probes are respectively inserted into the feed flange and the inner mold core rod, and the first temperature detector and the second temperature detector are respectively connected to the temperature sensing probes to achieve real-time monitoring of the temperature inside the feed flange and the inner mold core rod, so as to coordinate with the control system to adjust the heating power.
[0006] Preferably, the preheating assembly further comprises a plurality of high-temperature probes inserted into the preheating pipe, wherein the high-temperature probes are evenly arranged along the axial direction of the preheating pipe to achieve real-time monitoring of the temperature in the preheating pipe and ensure normal operation of the wire preheating.
[0007] Preferably, the outer layer of the protective shell is wrapped with a heat insulating layer to prevent the temperature inside the preheating component from diffusing, thereby saving power consumption and ensuring uniform preheating of the wire.
[0008] Preferably, the preheating component is detachably mounted on the extruder via a mounting plate so that the preheating component and the extruder head are at the same horizontal plane, thereby achieving an adjustable installation of the preheating component and ensuring that the preheating component and the extruder head are at the same horizontal plane during processing.
[0009] As can be seen from the above, the following beneficial effects can be obtained by applying the present application: the present application comprises a preheating assembly and an extruder head sequentially arranged along the wire conveying direction, a feed flange is arranged at one end of the extruder head facing the preheating assembly, a first temperature detector is connected to the feed flange, a second temperature detector is connected inside the extruder head, and a control system electrically connected to the preheating assembly and the extruder head is also included, the control system is communicatively connected to the first temperature detector and the second temperature detector, the preheating assembly is arranged before the wire enters the extruder head for processing, and then the feed flange and the inner mold core rod are connected to the feed flange and the inner mold core rod. The first temperature detector and the second temperature detector are respectively provided, so that when the wire is processed, the real-time heating temperature is fed back to the control system through the first temperature detector and the second temperature detector, and then the heating temperature of the preheating component and the inner mold core rod is adjusted and coordinated through the control system, so that when the wire is processed by the extruder head, the surface of the wire is ensured to be evenly heated, the coating effect of the conductor on the surface of the wire is improved, and the temperature of the wire after preheating and when entering the head is matched with the temperature set in the head, so that the conductor surface obtains a better insulation material coating effect during the extrusion process, and the signal transmission quality of the finished cable is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the description of the embodiments of the present application or the prior art are briefly introduced below. Obviously, the drawings described below are only part of the embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0011] Figure 1 It is a structural schematic diagram of the temperature detection device of the extruder according to an embodiment of the present application.
[0012] Reference numerals
[0013] 20. Preheating assembly; 30. Extrusion head; 21. Preheating channel; 22. Insulation layer; 23. Heating coil; 24. High-temperature probe; 25. Protective shell; 26. Mounting plate; 31. First temperature detector; 32. Second temperature detector; 33. Head feed port; 34. Inner mold core rod. DETAILED DESCRIPTION
[0014] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0015] Example
[0016] In order to solve the above technical problems, this embodiment provides an extruder temperature detection device, such as Figure 1 As shown, the present invention comprises a preheating assembly 20 and an extruder head 30 which are sequentially arranged along the wire conveying direction, an inlet flange 33 is arranged at one end of the extruder head 30 which faces the preheating assembly 20, a first temperature detector 31 is connected to the inlet flange 33, a second temperature detector 32 is connected inside the extruder head 30, and a control system which is electrically connected to the preheating assembly 20 and the extruder head 30 is connected in communication with the first temperature detector 31 and the second temperature detector 32. The preheating assembly 20 is arranged before the wire enters the extruder head 30 for processing, and then the inlet flange 33 and the inner mold core rod 32 are connected to the inlet flange 33. The first temperature detector 31 and the second temperature detector 32 are respectively provided, so that when the wire is processed, the first temperature detector 31 and the second temperature detector 32 feed back the real-time heating temperature to the control system, and then the control system adjusts the heating temperature of the preheating component 20 and the inner mold core rod 34, so that when the wire is processed by the extruder head 30, the surface of the wire is heated evenly, and the temperature of the wire after preheating and when entering the head matches the temperature set in the head, so that the conductor surface obtains a better insulation material coating effect during the extrusion process, and the signal transmission quality of the finished cable is improved.
[0017] Specifically, the preheating component 20 includes a preheating pipe 21 and a protective shell 25 wrapped around the preheating pipe 21. A heating coil 23 is wound around the preheating pipe 21, and the heating coil 23 is electrically connected to the power output end of the control system. By winding the heating coil 23 around the preheating pipe 21 and then electrically connecting the output end of the control system to the heating coil 23, the heating coil 23 can adjust the uniform heating temperature required for the wire through the control system, and then by setting a protective shell 25 on the outside of the heating coil 23, the preheating pipe 21 is prevented from being affected by external environmental factors, so that the wire to be extruded can be preheated through feedback from the control system to ensure that the wire is heated evenly during the processing process.
[0018] In the above scheme, the extruder head 30 also includes an inner mold core rod 34, and temperature sensing probes are respectively inserted in the feed flange 33 and the inner mold core rod 34, and the first temperature detector 31 and the second temperature detector 32 are respectively connected to the temperature sensing probes. By inserting temperature sensing probes in the feed flange 33 and the inner mold core rod 34, and then providing the first temperature detector 31 and the second temperature detector 32 respectively connected to the temperature sensing probes, the control system can adjust the processing temperature in the feed flange 33 and the inner mold core rod 34 according to the real-time temperature feedback from the temperature sensing probe, thereby ensuring that the temperature of the wire after preheating and when entering the head matches the temperature set in the head, realizing real-time monitoring of the temperature in the feed flange 33 and the inner mold core rod 34, so as to cooperate with the control system to adjust the heating power.
[0019] Furthermore, the preheating component 20 also includes a plurality of high-temperature probes 24 inserted into the preheating pipe 21. The high-temperature probes 24 are evenly arranged along the axial direction of the preheating pipe 21. By inserting the high-temperature probes 24 on the surface of the preheating pipe 21, workers can monitor the temperature in the preheating pipe 21 in real time, thereby ensuring the normal operation of the preheating pipe 21 for wire preheating. The temperature in the preheating pipe 21 can be monitored in real time to ensure the normal operation of the wire preheating.
[0020] In order to improve the heating efficiency of the preheating pipe, as a preferred embodiment, the outer layer of the protective shell 25 is wrapped with an insulating layer 22. By coating the outer layer of the preheating component 20 with the insulating layer 22, the temperature loss in the preheating pipe 21 is effectively prevented, and the staff is prevented from accidentally touching the preheating component 20 and getting burned, thereby preventing the temperature inside the preheating component from diffusing, saving power consumption and ensuring uniform preheating of the wire.
[0021] Specifically, the preheating assembly 20 is detachably mounted on the extruder through the mounting plate 26 so that the preheating assembly 20 and the extruder head 30 are at the same horizontal plane. The preheating assembly 20 is detachably mounted on the extruder by using the mounting plate 26, and then the installation position of the preheating assembly 20 can be disassembled and adjusted by the fasteners before the wire processing to ensure that the preheating assembly 20 and the extruder head 30 are at the same horizontal plane during the working process, thereby realizing the adjustable installation of the preheating assembly 20 and ensuring that the preheating assembly 20 and the extruder head 30 are at the same horizontal plane during the processing.
[0022] In summary, in one or more embodiments of the present application, the present application comprises a preheating assembly and an extruder head sequentially arranged along the conveying direction of the wire, a feed flange is arranged at one end of the extruder head facing the preheating assembly, a first temperature detector is connected to the feed flange, a second temperature detector is connected inside the extruder head, and a control system electrically connected to the preheating assembly and the extruder head is further included, the control system is communicatively connected to the first temperature detector and the second temperature detector, and the preheating assembly is arranged before the wire enters the extruder head for processing, and the first temperature detector and the second temperature detector are respectively arranged on the feed flange and the inner mold core rod, so that the wire is fed back to the control system through the first temperature detector and the second temperature detector during processing, and then the heating temperature of the preheating assembly and the inner mold core rod is adjusted by the control system, so that when the wire is processed by the extruder head, the surface of the wire is heated evenly, the coating effect of the conductor on the surface of the wire is improved, and the temperature of the wire after preheating and when entering the head matches the temperature set in the head, so that the surface of the conductor obtains a better insulation material coating effect during the extrusion process, and the signal transmission quality of the finished cable is improved.
[0023] The above-described implementation methods do not constitute a limitation on the protection scope of the technical solution. Any modification, equivalent replacement and improvement made within the spirit and principle of the above-described implementation methods shall be included in the protection scope of the technical solution.
Claims
1. A temperature detection device for an extruder, characterized in that: A preheating assembly (20) and an extruder head (30) are sequentially arranged along the wire conveying direction, wherein an end of the extruder head (30) facing the preheating assembly (20) is provided with a feed flange (33), a first temperature detector (31) is connected to the feed flange (33), a second temperature detector (32) is connected inside the extruder head (30), and a control system electrically connected to the preheating assembly (20) and the extruder head (30), wherein the control system is communicatively connected to the first temperature detector (31) and the second temperature detector (32).
2. The extruder temperature detection device according to claim 1, characterized in that: The preheating component (20) comprises a preheating pipe (21) and a protective shell (25) wrapped around the preheating pipe (21); a heating coil (23) is wound around the preheating pipe (21); and the heating coil (23) is electrically connected to the power output end of the control system.
3. The extruder temperature detection device according to claim 1, characterized in that: The extruder head (30) further comprises an inner mold core rod (34), and temperature sensing probes are respectively inserted into the feed flange (33) and the inner mold core rod (34), and the first temperature detector (31) and the second temperature detector (32) are respectively connected to the temperature sensing probes.
4. The extruder temperature detection device according to claim 2, characterized in that: The preheating assembly (20) further comprises a plurality of high-temperature probes (24) penetrating the preheating pipe (21), wherein the high-temperature probes (24) are evenly arranged along the axial direction of the preheating pipe (21).
5. The extruder temperature detection device according to claim 4, characterized in that: The outer layer of the protective shell (25) is wrapped with a heat insulation layer (22).
6. The extruder temperature detection device according to claim 5, characterized in that: The preheating assembly (20) is detachably mounted on the extruder via a mounting plate (26) so that the preheating assembly (20) and the extruder head (30) are located at the same horizontal plane.
