Automatic carrying vehicle for plate carrier

By designing automatic transport vehicles and using anti-collision structures and sensing sensors, the problems of low flow efficiency and high labor costs in traditional plate carrier equipment are solved, and the effects of automated transportation and high yield are achieved.

CN222202478UActive Publication Date: 2024-12-20GREATECH SUBSTRATES CO LTD
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Patent Information

Application Number
CN202420322151.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2024-12-20
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

Traditional board carrier equipment relies on manual trolleys, resulting in low flow efficiency and high labor costs, and the product yield of high-end products cannot be guaranteed.

Method used

An automatic transport vehicle is designed, including the guide vehicle body and anti-collision structure, and uses retractable stoppers, vehicle positioning blocks, photoelectric sensors, reflectors and binocular cameras to achieve automated transport and precise positioning. Reduce the need for manual push.

Benefits of technology

It improves the flow efficiency of plate carriers, reduces labor costs, and ensures high yield and transportation safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic carrying vehicles, and particularly discloses an automatic carrying vehicle for a plate carrier, which is used for carrying the plate carrier, reducing the circulation efficiency and increasing the labor cost. Comprising a guiding vehicle body, and the guiding vehicle body comprises a body base and an anti-collision structure; the anti-collision structure comprises a first face plate, a second face plate and a bottom plate, the plate face of the first face plate and the plate face of the second face plate are oppositely arranged and fixed to the two sides of the bottom plate respectively, and the bottom plate is arranged above the body base. And retractable stoppers are arranged on two opposite plate surfaces of the first panel and the second panel.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic transport vehicles, in particular to an automatic transport vehicle used for a panel carrier. Background Art

[0002] At present, in newly built factories, in order to improve factory efficiency and reduce labor costs and the number of personnel, smart manufacturing factory automation and logistics automation are being promoted. Magazine carriers (panel carriers) are containers for carrying panels. In the industry, the equipment for panel carriers basically uses manual carts and manual docking logistics methods, which greatly reduces the circulation efficiency and increases labor costs. At the same time, manual carts vibrate greatly and cannot guarantee high stability, affecting the product yield of high-end products. Utility Model Content

[0003] The utility model aims to provide an automatic transport vehicle for panel carriers to solve the technical problems of low circulation efficiency and high labor costs in traditional solutions.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] An automatic transport vehicle for a panel carrier, comprising:

[0006] A guide vehicle body, the guide vehicle body comprising a body base and an anti-collision structure;

[0007] The anti-collision structure comprises a first panel, a second panel and a bottom plate, wherein the first panel and the second panel are arranged opposite to each other and fixed on both sides of the bottom plate respectively, and the bottom plate is arranged above the base of the body;

[0008] Retractable material stoppers are provided on two opposite plate surfaces of the first panel and the second panel.

[0009] Furthermore, the material stopper is a retractable convex column on the two opposite plate surfaces, and the convex columns extending from the two opposite plate surfaces are arranged diagonally.

[0010] Furthermore, bosses are provided at positions of the two relative plate surfaces close to the bottom plate, and the surface of the bosses is provided with carrier positioning blocks for clamping with the panel carrier.

[0011] Furthermore, two carrier positioning blocks are arranged on each of the bosses, and a carrier in-position sensor is arranged between the two carrier positioning blocks of the same boss.

[0012] Furthermore, a photoelectric sensor is arranged at the middle position of the two opposite plate surfaces.

[0013] Furthermore, reflectors are respectively provided at the lower ends of the side walls of the first panel and the second panel, and binocular cameras are respectively provided on the side walls of the bottom plate.

[0014] Furthermore, vehicle sensing sensors are respectively disposed on the upper ends of the side walls of the first panel and the second panel.

[0015] Furthermore, the automatic transport vehicle also includes a moving component for driving the bottom plate to move laterally, wherein the moving component is arranged between the main body base and the bottom plate.

[0016] Furthermore, a reading port is provided in the middle of the bottom plate.

[0017] Furthermore, a collision strip is arranged on the outer periphery of the main body base.

[0018] It can be seen that in the automatic transport vehicle provided by the present application, an anti-collision structure is arranged on the guide vehicle body, wherein the anti-collision structure includes a first panel, a second panel, and a bottom plate, wherein the plate surfaces of the first panel and the second panel are arranged opposite to each other and are respectively fixed on both sides of the bottom plate, and the bottom plate is arranged above the base of the main body. That is to say, an anti-collision structure with a "U"-shaped structure is arranged on the guide vehicle body, which can be used to prevent collisions on both sides of the panel carrier, and a retractable material stopper is also arranged in the structure to prevent the dumping of materials due to sudden braking of the automatic transport vehicle during transportation, thereby realizing the transportation of panel carriers by the automatic transport vehicle, improving the circulation efficiency and reducing the labor cost of manual pushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 This is a schematic diagram of the external structure of an automatic transport vehicle in the utility model;

[0021] Figure 2 This is another schematic diagram of the external structure of an automatic transport vehicle in the utility model;

[0022] Figure 3 It is another structural schematic diagram of an automatic transport vehicle in the utility model;

[0023] Figure 4 It is another external structural schematic diagram of a panel carrier in the utility model;

[0024] Figure 5 It is a structural schematic diagram of a device docking interface in the utility model;

[0025] Among them, the reference numerals in the figure are:

[0026] Material stopper-1; binocular camera-2; reflector-3; navigation laser-4; emergency stop button-5; button-6; upper reading dock-7; collision bar-8; buzzer-9; antenna-10; status indicator light-11; photoelectric sensor-12; vehicle positioning block-13; vehicle in-place sensor-14; vehicle perception sensor-15; rear laser-16; display screen-17; local charging port-18; main control debugging port-19; interface-20. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0031] Please also read Figure 1-Figure 5As shown, in one embodiment, an automatic transport vehicle for panel carriers is provided, comprising: a guide vehicle body, the guide vehicle body comprising a body base and an anti-collision structure; the anti-collision structure comprising a first panel, a second panel, and a bottom plate, wherein the plate surfaces of the first panel and the second panel are arranged opposite to each other and are respectively fixed on both sides of the bottom plate, and the bottom plate is arranged above the body base; retractable material stops 1 are provided on both opposite plate surfaces of the first panel and the second panel.

[0032] Among them, the structure of the panel carrier can be as follows Figure 4 As shown, it is a container for carrying panels, generally an openable box structure, in which panels are stored, such as PCB panels, etc. The shape of the panel carrier is adapted to the U-shaped area of ​​the anti-collision structure, so that the panel carrier can be placed in the anti-collision structure, and can be blocked by a retractable material stopper 1, so that the automatic transport vehicle can transport the panel carrier.

[0033] It can be seen that in this embodiment, a "U"-shaped anti-collision structure is provided on the guide vehicle body, which can be used to prevent collisions on both sides of the panel carrier, and a retractable material stopper 1 is also provided in the "U"-shaped structure to prevent the material from dumping when the automatic conveyor vehicle brakes suddenly during transportation, thereby realizing the transportation of the panel carrier by the automatic conveyor vehicle, improving the circulation efficiency and reducing the labor cost of manual pushing.

[0034] In one embodiment, the material stopper 1 is a retractable convex column on the two opposite plate surfaces, and the convex columns extending from the two opposite plate surfaces are arranged diagonally. Figure 3 As shown, the retractable control part of the boss is placed in the first plate surface / the second plate surface. During the process of the automatic transport vehicle picking up objects, the boss can be extended and retracted to play the role of opening or closing the material stopper 1. In this embodiment, by respectively providing retractable material stops 1 at the diagonal positions of two relative plate surfaces, it is possible to effectively prevent the dumping of materials when the automatic transport vehicle brakes suddenly during driving. It should be noted that in other embodiments, the blocking part of the material stopper 1 can be in the form of a boss bar, and can also be other structural forms, such as a bending form, which is not specifically limited.

[0035] In one embodiment, the two opposing plate surfaces are provided with bosses near the bottom plate, and the bosses are provided with carrier positioning blocks 13 for engaging with the plate carrier. Figure 4As shown, the bottom of the panel carrier is provided with an interface 20 adapted to the carrier positioning block of the above-mentioned boss. In order to effectively place the panel carrier, the two relative plate surfaces are provided with bosses near the bottom plate, and the table top of the boss is provided with a carrier positioning block 13 for engaging with the panel carrier. The two edge portions of the bottom of the panel carrier are placed on the boss, and the interface 20 at the bottom of the panel carrier is just engaged with the carrier positioning blocks 13 of the two bosses, thereby effectively ensuring that the panel carrier is in place and facilitating the placement of the panel carrier.

[0036] In one embodiment, two carrier positioning blocks 13 are provided on each of the bosses, and a carrier in-place sensor 14 is provided between the two carrier positioning blocks 13 of the same boss. In this embodiment, a carrier in-place sensor 14 is also provided between the carrier positioning blocks 13 of the bosses to monitor whether the panel carrier is in place, thereby further monitoring whether the panel carrier is in place, improving practicality and conveying effectiveness. Exemplarily, the in-place sensor can be a photoelectric sensor, which is not specifically limited.

[0037] In one embodiment, a photoelectric sensor 12 is provided in the middle of the two opposing panels. In this embodiment, a photoelectric sensor 12 may be provided in the middle of the two opposing panels to monitor whether the panel carrier is in place, further improving the effective monitoring of the carrier in place.

[0038] In one embodiment, the automatic transport vehicle further comprises a moving component for driving the bottom plate to move laterally, wherein the moving component is arranged between the main body base and the bottom plate. The moving component can drive the anti-collision structure on the local base to move left and right, such as Figure 3 As shown, as an example, the moving assembly includes a motor, a lead screw and a slider, wherein the anti-collision structure is fixed to the slider through its bottom plate, and the motor is used to drive the lead screw to rotate, and can be reversed to control the yellow driven slider to move left and right, thereby realizing the left and right movement of the anti-collision structure. In this embodiment, by setting the anti-collision structure to move left and right between movements, the automatic transport vehicle is more flexible in the process of picking up the carrier, and the best position for picking up the carrier is found by rotating the local base and adjusting the left and right movement of the anti-collision structure, so as to facilitate the picking up of the panel carrier.

[0039] In one embodiment, the automatic transport vehicle further includes a lifting assembly (not shown in the figure) for driving the bottom plate to move up and down, wherein the lifting assembly is arranged between the main body base and the bottom plate. The lifting assembly can drive the anti-collision structure on the local base to rise or fall, so as to take objects.

[0040] In one embodiment, the lower ends of the side walls of the first panel and the second panel are respectively provided with reflectors 3, and the side walls of the bottom plate are respectively provided with binocular cameras 2. It should be understood that in a factory environment, the panel carrier is generally placed on a carrier waiting rack, that is, the carrier waiting rack is used to place the panel carrier, including an empty panel carrier and / or a panel carrier filled with goods, and the device docking interface, such as Figure 4 The figure shows the loading port where the equipment and the panel carrier meet. The automatic transport vehicle pulls the panel carrier to the loading place of the equipment. After the automatic transport vehicle leaves, the equipment delivers the panel carrier to the loading platform where the equipment works, and participates in the subsequent work process. Therefore, in this embodiment, reflectors 3 are respectively provided at the lower ends of the side walls of the first panel and the second panel, and binocular cameras 2 are respectively provided on the side walls of the bottom plate, which can be used for secondary positioning, and then the U-shaped anti-collision structure can be adjusted left and right by moving the components, as well as the rotation angle of the main body base to achieve precise positioning at the equipment docking interface and the carrier waiting rack.

[0041] In one embodiment, the upper ends of the side walls of the first panel and the second panel are respectively provided with carrier sensing sensors 15. In this embodiment, the upper ends of the side walls of the first panel and the second panel are also respectively provided with carrier sensing sensors 15. Exemplarily, the carrier sensing sensor 15 can be a photoelectric sensor, which can be used to detect whether there are goods on the equipment docking interface or the carrier waiting rack, so as to avoid the situation where the automatic transport vehicle pulls empty and the panel carrier overlaps to cause a collision.

[0042] In one embodiment, an upper reading dock 7 is provided in the middle of the bottom plate.

[0043] In one embodiment, a collision strip 8 is further provided around the lower edge of the main body base. In this embodiment, the collision strip 8 is used to protect the main body base. It can also be a rubber band-shaped pressure-sensitive switch. By providing the collision strip 8 on the main body base, when there is an extreme situation such as squeezing, the automatic transport vehicle can be triggered to respond in time, such as shutting down.

[0044] In one embodiment, in order to enrich the functions of the automatic transport vehicle, the automatic transport vehicle may also include an antenna 10, a status indicator light 11, a display 17, an emergency stop button 5, a button 6, a buzzer 9, a navigation laser 4, a rear laser 16, a local charging port 18, and a main control debugging port 19. The antenna, light strip, display, button and other devices may be arranged on the side wall of the base of the body. The laser 12 is arranged on the base of the guide vehicle body, and the emergency stop switch may be arranged on the side wall of the outer sealing cover. The antenna includes a 5G antenna or other types of antennas. Multiple different types of antennas may be arranged on the automatic transport vehicle to meet different communication needs. The emergency stop switch is used to manually shut down the automatic transport vehicle in an emergency when an abnormal event occurs in the automatic transport vehicle.

[0045] Among them, the automatic transport vehicle provided by this solution is described below according to the application scenarios of picking up the panel carrier and picking up / squaring the panel carrier at the equipment docking:

[0046] 1. Pick up goods from the delivery rack:

[0047] 1. The automatic transport vehicle drives to the outside of the cargo storage point and uses the vehicle sensing sensor to detect whether there is cargo at the storage point. If there is no cargo, an alarm will be issued;

[0048] 2. The automatic transport vehicle enters the positioning point in the carrier waiting frame, and uses the binocular camera 2 to achieve secondary positioning, adjust the left and right positions of the anti-collision structure and the automatic transport vehicle to rotate for precise positioning;

[0049] 3. The automatic transport vehicle lifts up to pick up the goods, checks whether the goods are in place, and then activates the material stopper 1;

[0050] 4. The automatic transport vehicle drives to the outside of the carrier waiting rack to check whether the panel carrier code is correct;

[0051] 5. The automatic transport vehicle descends to the lowest position and moves to the destination.

[0052] 2. Cantilevered delivery rack for placing goods:

[0053] 1. The automatic transport vehicle drives to the outside of the cargo storage point, and the anti-collision structure rises to a high position. The vehicle sensing sensor detects whether there is cargo at the storage point, and an alarm is triggered if there is cargo.

[0054] 2. The automatic transport vehicle enters the positioning point inside the cantilevered delivery rack, and uses binocular camera 2 for secondary positioning, adjusting the left and right positions of the anti-collision structure and the automatic transport vehicle to rotate for precise positioning;

[0055] 3. The automatic transport vehicle closes the material stopper 1 and descends to release the goods;

[0056] 4. The automatic transport vehicle drives to the outside of the carrier waiting for delivery;

[0057] 5. The automatic transport vehicle descends to the lowest position and moves to the destination.

[0058] 3. Pick up goods at the equipment docking point:

[0059] 1. The automatic transport vehicle drives to the outside of the cargo storage point and uses the vehicle sensing sensor to detect whether there is cargo at the storage point. If there is no cargo, an alarm will be issued;

[0060] 2. The equipment detects the arrival of the automatic transport vehicle through the photoelectric sensor and the reflector 3 of the automatic transport vehicle, and the equipment shields the grating alarm;

[0061] 3. The automatic transport vehicle enters the positioning point in the equipment interface, and uses binocular camera 2 for secondary positioning, adjusting the left and right positions of the anti-collision structure and the automatic transport vehicle to rotate for precise positioning;

[0062] 4. The automatic transport vehicle lifts up to pick up the goods, checks whether the goods are in place, and then activates the material stopper 1;

[0063] 5. The automatic transport vehicle drives to the outside of the equipment interface to check whether the carrier code is correct;

[0064] 6. The automatic transport vehicle descends to the lowest position and moves to the destination. The equipment detects the departure of the automatic transport vehicle through the photoelectric sensor and the reflector 3, and the equipment automatically turns on the grating protection function;

[0065] 4. Place goods at the equipment docking point:

[0066] 1. The automatic transport vehicle drives to the outside of the cargo storage point and passes Figure 2 The vehicle sensing sensor shown detects whether there are goods at the storage point, and alarms if there are goods;

[0067] 2. The equipment detects through the photoelectric sensor, the navigation laser 4 of the automatic transport vehicle, and the reflector 3 that the automatic transport vehicle is in place, and the equipment end shields the grating alarm;

[0068] 3. The automatic transport vehicle enters the positioning point in the equipment interface, and uses binocular secondary positioning to adjust the left and right positions of the anti-collision structure and the automatic transport vehicle to rotate for precise positioning;

[0069] 4. The automatic transport vehicle closes the material stopper 1 and descends to release the goods;

[0070] 5. The automatic transport vehicle drives to the outside of the equipment interface to check whether the carrier code is correct;

[0071] 6. The automatic transport vehicle descends to the lowest position and moves to the destination. The equipment detects the departure of the automatic transport vehicle through the photoelectric sensor detection and the navigation laser 4 and reflector 3 of the automatic transport vehicle, and the equipment automatically turns on the grating protection function.

[0072] It can be seen that in this embodiment, based on the automatic transport vehicle provided in the above embodiment, a control method for the automatic transport vehicle can be implemented, wherein a sealing cover (inner cover and outer cover) is added above the automatic transport vehicle, an accordion cover is added to the bottom of the outer cover, and lifting components are added on both sides; the lifting components on both sides can be arbitrarily set according to different docking heights, and the sealing cover and accordion cover are installed on the lifting component, and can move with the lifting of the lifting component. The automatic transport vehicle can be lowered to the lowest point during the transportation process, reducing the blind spots that hinder the vision of personnel, lowering the center of gravity of operation and reducing safety risks; moreover, during the operation of picking up or storing objects, the automatic transport vehicle adopts fully enclosed inner and outer covers in conjunction with the lifting component, the inner cover realizes the isolation between the carrier and the goods and the lifting component, and the outer cover realizes the isolation between the lifting component and the outside world; the dust or dirt of the goods is controlled in the inner cover, and the dust generated by the movement of the lifting component remains between the inner and outer covers, reducing the impact on the cleanliness of the environment;

[0073] In addition, rolling shutter door assemblies are added on the front and rear sides of the sealed outer cover, and the rolling shutter door assemblies are raised and lowered to realize the taking and placing of carriers or goods. The carriers or goods are detected by sensors to prevent empty or overlapping, thereby reducing the problem of collision or empty goods caused by manual movement of carriers or goods without timely updating in the system; by adding a reflector 3 to the main body of the automatic transport vehicle to cooperate with the machine sensor, the equipment end can automatically shield and enable the safety grating to ensure that the safety grating at the entrance and exit can be automatically shielded and opened when the goods enter and exit, reducing the misjudgment of the grating, and has high practicality.

[0074] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic transport vehicle for panel carriers, characterized in that: include: A guide vehicle body, the guide vehicle body comprising a body base and an anti-collision structure; The anti-collision structure comprises a first panel, a second panel and a bottom plate, wherein the first panel and the second panel are arranged opposite to each other and fixed on both sides of the bottom plate respectively, and the bottom plate is arranged above the base of the body; Retractable material stoppers are provided on two opposite plate surfaces of the first panel and the second panel.

2. The automatic transport vehicle according to claim 1, characterized in that: The material stopper is a retractable convex column on the two opposite plate surfaces, and the convex columns extending from the two opposite plate surfaces are arranged diagonally.

3. The automatic transport vehicle according to claim 1, characterized in that: The two opposing plate surfaces are provided with bosses at positions close to the bottom plate, and the bosses are provided with carrier positioning blocks for clamping with the panel carrier.

4. The automatic transport vehicle according to claim 3, characterized in that: Two carrier positioning blocks are arranged on each of the bosses, and a carrier in-position sensor is arranged between the two carrier positioning blocks of the same boss.

5. The automatic transport vehicle according to claim 4, characterized in that: A photoelectric sensor is arranged at the middle position of the two opposite plate surfaces.

6. The automatic transport vehicle according to claim 1, characterized in that: Reflective plates are respectively arranged at the lower ends of the side walls of the first panel and the second panel, and binocular cameras are respectively arranged on the side walls of the bottom plate.

7. The automatic transport vehicle according to claim 6, characterized in that: Vehicle sensing sensors are respectively disposed on the upper ends of the side walls of the first panel and the second panel.

8. The automatic transport vehicle according to any one of claims 1 to 6, characterized in that: The automatic transport vehicle further comprises a moving component for driving the bottom plate to move laterally, wherein the moving component is arranged between the main body base and the bottom plate.

9. The automatic transport vehicle according to any one of claims 1 to 6, characterized in that: A reading port is arranged in the middle of the bottom plate.

10. The automatic transport vehicle according to any one of claims 1 to 6, characterized in that: A collision strip is arranged on the outer periphery of the main body base.