Movable air tank mounting tool

By designing a movable installation gas box tooling, the automatic movement and angle adjustment of the air box is achieved using small carts and slide rail components, the problems of air box installation efficiency and safety hazards are solved, and the production efficiency and installation stability of the air box are improved. .

CN222202602UActive Publication Date: 2024-12-20CHANGLAN CABLE ACCESSORIES +1
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Patent Information

Application Number
CN202421130356.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-20
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In industrial production, due to the limited driving range during installation, the air box cannot be moved in one go, and there is a stable difference in the angle adjustment of the air box, which requires manual assistance, which poses safety hazards and affects efficiency.

Method used

A movable installation air box tooling is designed, including a trolley, a slide rail assembly, a mounting frame, a support assembly, a worm gear rotation mechanism and a connecting assembly, and the suspended fixation and angle of the air box are achieved through the slide rail assembly and a worm gear rotation mechanism. Adjust, reduce manual participation, and improve installation efficiency.

Benefits of technology

Through automated air box movement and angle adjustment, the production efficiency of the air box is significantly improved, the safety risks of manual participation are reduced, and different air box models are adapted to different air box models through replaceable connecting frames, which expands the scope of application and ensures the installation of the air box stability and safety.

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Abstract

The utility model discloses a movable tool for installing a gas tank, which relates to the technical field of electrified equipment installation and comprises a trolley, a sliding rail assembly and a first installing frame are arranged on the trolley, the first installing frame moves on the trolley along a straight line through the sliding rail assembly, a supporting assembly is arranged on the first installing frame, and the supporting assembly is connected with the trolley through the sliding rail assembly. A detachable fixing column is rotationally arranged on the supporting assembly, and a first connecting frame is fixed to the end of the fixing column. The first connecting frame and the second connecting frame are fixedly mounted on the two sides of the gas tank through screws, the gas tank can be fixed in a suspended mode through cooperation of the first mounting frame, the second mounting frame, the first connecting frame and the second connecting frame, the connecting assembly is rotated through the worm wheel rotating mechanism, and the angle of the gas tank is adjusted; the two processes of moving and installing the gas tank are combined into a whole, and the production efficiency of the gas tank can be remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical equipment installation, in particular to a movable gas box installation tool. Background Art

[0002] In industrial production, the installation of gas boxes is usually carried out by moving the gas boxes to a fixed installation position by a crane. However, due to the limited moving range of the crane, the gas boxes cannot be moved to the position at one time in many cases, and further manual turnover is required, which greatly affects efficiency.

[0003] And during the installation of the air box, it is necessary to use a crane to rotate the air box in the air and adjust the angle of the air box to facilitate the staff to install the equipment into the air box. Since the crane is connected to the air box by a steel rope, it has poor stability. In this case, the angle of the air box needs to be adjusted, which inevitably requires manual assistance. There are great safety hazards for the installers. For this reason, we proposed a movable air box installation tooling. Utility Model Content

[0004] The purpose of the present utility model is to provide a movable air box installation tool in order to solve the above-mentioned problem, as described below.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The utility model provides a movable gas box installation tool, comprising a trolley, on which a slide rail assembly and a mounting frame are arranged, the mounting frame moves in a straight line on the trolley through the slide rail assembly, a support assembly is arranged on the mounting frame, a detachable fixing column is rotatably arranged on the support assembly, and a connecting frame is fixed to the end of the fixing column;

[0007] The trolley is provided with a second mounting frame, the second mounting frame is provided with a worm gear rotating mechanism, and a detachable second connecting frame is installed on the rotating shaft of the worm gear rotating mechanism through a connecting assembly;

[0008] The connecting frame 1 and the connecting frame 2 are provided with through holes at the four corners for fixing the connection with the air box by screws.

[0009] Using the above-mentioned movable gas box installation tool, first move the gas box between the connecting frame 1 and the connecting frame 2 by using a crane, then move the installation frame 1 so that the connecting frame 1 and the connecting frame 2 are in contact with both sides of the gas box, then install the connecting frame 1 and the connecting frame 2 on both sides of the gas box by screws, and then separate the crane's lifting device from the gas box and move it away;

[0010] The connecting frame 1 and the connecting frame 2 can be replaced with corresponding sizes according to the gas box model;

[0011] The air box can be suspended and fixed by the cooperation of mounting frame 1, mounting frame 2, connecting frame 1 and connecting frame 2, and then the connecting component can be rotated by the worm gear rotating mechanism. The connecting component can rotate the air box by cooperating with connecting frame 1 and connecting frame 2. By rotating the air box, its angle can be adjusted, which makes it convenient for the staff to install various components in the air box.

[0012] Preferably, the slide rail assembly comprises two mutually parallel guide rods, the guide rods are arranged on the trolley, a sliding sleeve is slidably arranged on the surface of the guide rod, and the sliding sleeve is fixed to a bottom of the mounting frame.

[0013] Preferably, the support assembly includes a support block, which is fixed on a mounting frame. A V-shaped groove is provided on the support block, and rollers are rotatably provided on the opposite surfaces of the inner wall of the V-shaped groove for supporting a fixed column. A fixed sleeve is provided on the mounting frame, and the fixed column is plugged into the fixed sleeve.

[0014] Preferably, the worm gear rotating mechanism includes a shell, which is arranged on a second mounting frame, a rotating shaft is rotatably arranged in the shell, and the rotating shaft is arranged along the length direction of the slide rail assembly, a worm wheel is fixed on the surface of the rotating shaft, a worm is rotatably arranged in the shell, the worm is meshed with the worm wheel, and the end of the worm passes through the shell and is fixed with a turntable.

[0015] Preferably, the connecting assembly includes a connecting plate, which is fixed on the rotating shaft, a slot is opened in the connecting plate, and a slider is slidably arranged in the slot, a connecting frame 2 is fixed on the slider, a bolt is threadedly connected to the connecting plate, and the bolt passes through the slider for locking the slider.

[0016] Preferably, the trolley is provided with a brake assembly for locking the trolley in cooperation with the ground.

[0017] Preferably, the brake assembly includes two telescopic rods, which are vertically fixed to the trolley through a fixed frame, and friction plates are fixed to the movable ends of the two telescopic rods. A spring is sleeved on the surface of the telescopic rod, and the two ends of the spring are respectively fixed to the friction plate and the fixed frame. A sliding rod is vertically slidably arranged on the fixed frame, and the lower end of the sliding rod is fixed to the friction plate, a handle is fixed to the upper end of the sliding rod, a spring pin is arranged on the fixed frame, a clamping hole is opened on the sliding rod, and the fixing pin of the spring pin is plugged into the clamping hole.

[0018] Preferably, an extension rod is vertically arranged on the fixing pin of the spring pin.

[0019] The beneficial effects are:

[0020] 1. Use screws to fix the connection frame 1 and the connection frame 2 on both sides of the air box. The air box can be suspended and fixed by the cooperation of the installation frame 1, the installation frame 2, the connection frame 1 and the connection frame 2. The connection assembly is rotated by the worm gear rotating mechanism to adjust the angle of the air box, which is convenient for the staff to install various components in the air box. When adjusting the angle of the air box, no manual participation is required and the stability of the air box can be ensured. By setting a trolley, the two processes of moving and installing the air box are combined into one, which can significantly improve the production efficiency of the air box;

[0021] 2. The support assembly and the connection assembly are respectively connected to the connection frame 1 and the connection frame 2, so that the connection frame 1 and the connection frame 2 can be quickly replaced with corresponding sizes according to the gas box model. The distance between the connection frame 1 and the connection frame 2 can be adjusted according to the size of the gas box through the slide rail assembly, so that the application range of the tooling is wider;

[0022] 3. By setting up the brake assembly, the tooling can cope with two scenarios. On the one hand, it can ensure the stability of the trolley and prevent the trolley from moving and affecting the installation of the air box. On the other hand, when the air box is moved by the trolley, the speed will increase when encountering a downhill slope, and it is difficult to slow down the trolley by manpower. The brake assembly can be used to slow down the trolley to ensure the safety of transporting the air box. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 This is a front view structural schematic diagram of the utility model;

[0025] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0026] Figure 3 This is a three-dimensional structural schematic diagram of the mounting frame of the utility model;

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the worm gear rotating mechanism of the utility model;

[0028] Figure 5 It is a right side cross-sectional structural schematic diagram of the worm gear rotating mechanism of the utility model.

[0029] The following are the descriptions of the reference numerals:

[0030] 1. Trolley; 2. Slide rail assembly; 3. Mounting frame 1; 4. Slide sleeve; 5. Guide rod; 6. Support assembly; 7. Connecting frame 1; 8. Mounting frame 2; 9. Worm gear rotating mechanism; 10. Rotating shaft; 11. Connecting assembly; 12. Connecting frame 2; 13. Fixed sleeve; 14. Support block; 15. Fixed column; 16. Roller; 17. Connecting plate; 18. Bolt; 19. Slider; 20. Housing; 21. Worm gear; 22. Worm; 23. Turntable; 24. Brake assembly; 25. Fixed frame; 26. Friction plate; 27. Telescopic rod; 28. Spring; 29. ​​Slide rod; 30. Handle; 31. Spring pin; 32. Extension rod. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.

[0032] See also Figure 1-Figure 5 As shown, the utility model provides a movable gas box installation tool, including a trolley 1, on which a slide rail assembly 2 and a mounting frame 3 are arranged, the mounting frame 3 moves along a straight line on the trolley 1 through the slide rail assembly 2, a support assembly 6 is arranged on the mounting frame 3, a detachable fixing column 15 is rotatably arranged on the support assembly 6, and a connecting frame 7 is fixed to the end of the fixing column 15;

[0033] The trolley 1 is provided with a mounting frame 2 8, a worm gear rotating mechanism 9 is provided on the mounting frame 2 8, and a detachable connecting frame 2 12 is installed on the rotating shaft 10 of the worm gear rotating mechanism 9 through a connecting assembly 11;

[0034] The four corners of the connecting frame 1 7 and the connecting frame 2 12 are provided with through holes for fixing the connection with the air box by screws.

[0035] As an optional embodiment, the slide rail assembly 2 includes two mutually parallel guide rods 5, the guide rods 5 are arranged on the trolley 1, a sliding sleeve 4 is slidably arranged on the surface of the guide rod 5, and the sliding sleeve 4 is fixed to the bottom of the mounting frame 3.

[0036] The support assembly 6 includes a support block 14, which is fixed on the mounting frame 13. A V-shaped groove is provided on the support block 14, and rollers 16 are rotatably provided on the opposite surfaces of the inner wall of the V-shaped groove to support the fixing column 15. A fixing sleeve 13 is provided on the mounting frame 13, and the fixing column 15 is plugged into the fixing sleeve 13.

[0037] The fixing column 15 and the connecting frame 7 mainly rotate with the air box, and their main function is to support the air box. When it is necessary to replace the connecting frame 7 of other types, the fixing column 15 can be directly pulled out from the fixing sleeve 13.

[0038] The worm gear rotating mechanism 9 includes a housing 20, which is arranged on the mounting frame 28, a rotating shaft 10 is rotatably arranged in the housing 20, and the rotating shaft 10 is arranged along the length direction of the slide rail assembly 2, a worm wheel 21 is fixed on the surface of the rotating shaft 10, a worm 22 is rotatably arranged in the housing 20, the worm 22 is meshed with the worm wheel 21, and the end of the worm 22 passes through the housing 20 and is fixed with a rotating disk 23;

[0039] The worm gear rotating mechanism 9 can drive the rotating shaft 10 to rotate in both positive and negative directions, and the worm 22 is rotated by the rotating disk 23 , and the rotating shaft 10 is rotated by the cooperation of the worm 22 and the worm gear 21 .

[0040] The connecting assembly 11 includes a connecting plate 17, which is fixed on the rotating shaft 10. A slot is provided in the connecting plate 17, and a slider 19 is slidably provided in the slot. A connecting frame 12 is fixed on the slider 19. A bolt 18 is threadedly connected to the connecting plate 17, and the bolt 18 passes through the slider 19 to lock the slider 19.

[0041] The bolt 18 is rotated to disengage the bolt from the slider 19, and then the second connecting frame 12 can be removed and replaced with a connecting frame 12 of other sizes.

[0042] The trolley 1 is provided with a brake assembly 24 for locking the trolley 1 in cooperation with the ground.

[0043] The brake assembly 24 includes two telescopic rods 27, which are vertically fixed to the trolley 1 through a fixed frame 25, and friction plates 26 are fixed to the movable ends of the two telescopic rods 27. A spring 28 is sleeved on the surface of the telescopic rod 27, and the two ends of the spring 28 are respectively fixed to the friction plate 26 and the fixed frame 25. A slide bar 29 is vertically slidably provided on the fixed frame 25, and the lower end of the slide bar 29 is fixed to the friction plate 26, and a handle 30 is fixed to the upper end of the slide bar 29. A spring pin 31 is provided on the fixed frame 25, and a clamping hole is opened on the slide bar 29, and the fixing pin of the spring pin 31 is plugged into the clamping hole;

[0044] The brake assembly 24 can deal with two scenarios. On the one hand, it can ensure the stability of the trolley 1 to prevent the trolley 1 from moving and affecting the installation of the air box. On the other hand, when the air box is moved by the trolley 1, because the air box is very heavy, if it encounters a downhill, the speed will increase, and it is difficult for manpower to slow down the trolley. At this time, the brake assembly 24 can be used to slow down the trolley 1;

[0045] The spring pin 31 is pulled out to be disengaged from the locking hole, and the friction plate 26 is pushed downward by the spring 28 so that the friction plate 26 contacts the ground, thereby producing a braking effect.

[0046] An extension rod 32 is vertically arranged on the fixing pin of the spring pin 31. The extension rod 32 is arranged so that when the staff pushes the trolley 1, they can pull the extension rod 32 to disengage the spring pin 31 from the slide bar 29, ensuring that the brakes can be applied at the first time. This is suitable for downhill driving and avoids safety risks caused by the staff being unable to control the speed of the trolley 1.

[0047] With the above structure, the air box is first moved between the connecting frame 1 7 and the connecting frame 2 12 by the crane, and then the mounting frame 1 3 is moved so that the connecting frame 1 7 and the connecting frame 2 12 are respectively in contact with both sides of the air box, and then the connecting frame 1 7 and the connecting frame 2 12 are installed on both sides of the air box by screws, and then the crane's lifting device is separated from the air box and removed;

[0048] The connecting frame 1 7 and the connecting frame 2 12 can be replaced with corresponding sizes according to the gas box model;

[0049] The air box can be suspended and fixed by the cooperation of mounting frame 1 3, mounting frame 2 8, connecting frame 1 7 and connecting frame 2 12, and then the connecting component 11 is rotated by the worm gear rotating mechanism 9. The connecting component 11 can rotate the air box by cooperating with connecting frame 1 7 and connecting frame 2 12. By rotating the air box, its angle can be adjusted, which makes it convenient for the staff to install various components in the air box.

[0050] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A movable gas box installation tool, characterized in that: The invention comprises a trolley (1), wherein the trolley (1) is provided with a slide rail assembly (2) and a mounting frame (3), wherein the mounting frame (3) moves linearly on the trolley (1) via the slide rail assembly (2), wherein the mounting frame (3) is provided with a support assembly (6), wherein a detachable fixing column (15) is rotatably provided on the support assembly (6), and a connecting frame (7) is fixed to the end of the fixing column (15); The trolley (1) is provided with a second mounting frame (8), a worm gear rotating mechanism (9) is provided on the second mounting frame (8), and a detachable second connecting frame (12) is installed on the rotating shaft (10) of the worm gear rotating mechanism (9) via a connecting assembly (11); The connecting frame 1 (7) and the connecting frame 2 (12) are provided with through holes at the four corners for fixing and connecting with the air box by screws.

2. According to claim 1, a movable air box installation tool is characterized in that: The slide rail assembly (2) comprises two mutually parallel guide rods (5), wherein the guide rods (5) are arranged on the trolley (1), and a sliding sleeve (4) is slidably arranged on the surface of the guide rod (5), and the sliding sleeve (4) is fixed to the bottom of the mounting frame (3).

3. According to claim 1, a movable air box installation tool is characterized in that: The support assembly (6) comprises a support block (14), the support block (14) being fixed on a mounting frame (3), the support block (14) being provided with a V-shaped groove, and rollers (16) being rotatably provided on opposite surfaces of the inner wall of the V-shaped groove for supporting a fixing column (15), the mounting frame (3) being provided with a fixing sleeve (13), and the fixing column (15) being plugged into the fixing sleeve (13).

4. The movable air box installation tool according to claim 1 is characterized in that: The worm gear rotating mechanism (9) comprises a housing (20), the housing (20) being arranged on a second mounting frame (8), a rotating shaft (10) being rotatably arranged in the housing (20), and the rotating shaft (10) being arranged along the length direction of the slide rail assembly (2), a worm wheel (21) being fixed on the surface of the rotating shaft (10), a worm (22) being rotatably arranged in the housing (20), the worm (22) being meshed with the worm wheel (21), and an end of the worm (22) passing through the housing (20) and being fixed with a rotating disk (23).

5. The movable air box installation tool according to claim 4 is characterized in that: The connecting assembly (11) comprises a connecting plate (17), the connecting plate (17) being fixed on the rotating shaft (10), a slot being provided in the connecting plate (17), a slider (19) being slidably arranged in the slot, a connecting frame 2 (12) being fixed on the slider (19), a bolt (18) being threadedly connected to the connecting plate (17), and the bolt (18) passing through the slider (19) for locking the slider (19).

6. The movable air box installation tool according to claim 1 is characterized in that: The trolley (1) is provided with a brake assembly (24) for locking the trolley (1) in cooperation with the ground.

7. The movable air box installation tool according to claim 6 is characterized in that: The brake assembly (24) comprises two telescopic rods (27), the two telescopic rods (27) are vertically fixed on the trolley (1) through a fixing frame (25), and friction plates (26) are fixed at the movable ends of the two telescopic rods (27), a spring (28) is sleeved on the surface of the telescopic rod (27), and the two ends of the spring (28) are respectively fixed to the friction plate (26) and the fixing frame (25), a sliding rod (29) is vertically slidably arranged on the fixing frame (25), and the lower end of the sliding rod (29) is fixed to the friction plate (26), and a handle (30) is fixed to the upper end of the sliding rod (29), and a spring pin (31) is arranged on the fixing frame (25), and a clamping hole is opened on the sliding rod (29), and the fixing pin of the spring pin (31) is plugged into the clamping hole.

8. The movable air box installation tool according to claim 7 is characterized in that: An extension rod (32) is vertically arranged on the fixing pin of the spring pin (31).