Gauge apron bagging, overturning and discharging device
By designing the gauge baffle bagging flip and unloading device, the flip cylinder and rodless cylinder are used to achieve automatic flip and drop. Combining the buffer plate and the slide plate, the low efficiency and quality problems caused by manual operation are solved, and the gauge baffle is improved Packaging efficiency and product quality.
Patent Information
- Application Number
- CN202421649624.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the prior art, the laser marking of the gauge baffle relies on manual operations, resulting in waste of labor, low production efficiency and high cost.
A gauge baffle bag-loading flip-discharge device is designed, including a flip platform and a discharge platform. The automatic flip of the gauge baffle is realized by flipping the oil cylinder and the rodless cylinder to achieve bagging drop, combining the buffer plate and the slide plate to reduce impact. and noise, improving packaging efficiency and product quality.
Automatic bagging and flipping of gauge baffles are realized, which significantly improves packaging efficiency, reduces the impact and noise of manual operation, and ensures product quality.
Smart Images

Figure CN222203159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gauge baffle packaging equipment, in particular to a gauge baffle bagging, overturning and unloading device. Background Art
[0002] The gauge baffles in railway fasteners need to be laser marked to clarify product information in order to ensure product traceability. The marked products also need to be packaged. Currently, packaging, sorting and packaging are all done manually. First, the gauge baffles after humidification (boiling) are laser marked, and then the marked gauge baffles are put into woven bags. Manual operation wastes a lot of labor, and the production efficiency is low and the cost is high. In this regard, the utility model provides a gauge baffle bagging and flipping unloading device, which has a simple structure. After the gauge baffles are automatically bagged in the previous process, the bagged gauge baffles can be automatically flipped and unloaded, which greatly improves the packaging efficiency of the gauge baffles and ensures the quality of the products. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a gauge baffle bagging and flipping unloading device, which has a simple structure and can realize automatic flipping and unloading of the bagged gauge baffles after the gauge baffles are automatically bagged in the previous process, thereby greatly improving the packaging efficiency of the gauge baffles and ensuring the quality of the products.
[0004] In order to solve the above problems, the technical solution adopted by the utility model is:
[0005] A gauge baffle bagging and flipping unloading device, comprising a flipping platform and a unloading platform, wherein the flipping platform comprises a transverse frame and a flipping support plate arranged on the top of the transverse frame, wherein a plurality of second rollers are evenly arranged on the flipping support plate, wherein a flipping frame is fixedly arranged above the flipping support plate, wherein the flipping frame is through-through on the left and right sides, wherein a clamping plate is arranged inside the flipping frame in the front and rear directions respectively, wherein the outer side of the clamping plate is connected to a clamping oil cylinder fixedly arranged on the frame body of the flipping frame;
[0006] The right end of the flip support plate is hinged to the top of the transverse frame through a hinge seat, and a flip cylinder is hinged between the flip support plate and the bottom of the transverse frame;
[0007] The unloading platform includes a vertically arranged rodless cylinder and an unloading base plate fixedly connected to the first slide block of the rodless cylinder, a guide cylinder is fixedly provided below the corner of the unloading base plate, a buffer plate is horizontally arranged above the unloading base plate, a guide column corresponding to the guide cylinder is fixedly provided below the buffer plate, and a buffer spring is sleeved on the guide column.
[0008] As an embodiment of the utility model, the left and right sides of the flip frame are fixedly provided with corresponding guide blocks at the front and rear ends, and corresponding guide holes are opened on the guide blocks, and through holes corresponding to the guide blocks are opened on the clamping plate, and a guide rod is respectively passed through the guide holes and through holes on the left and right sides of the flip frame.
[0009] As an embodiment of the utility model, a connecting rod extends to the left from the center of the top left side of the flip frame, and a cross bar is fixed to the free ends of the connecting rod perpendicularly to each other. Two hinge plates are fixed in parallel to the bottom of the left end of the connecting rod, and a mounting frame is hinged between the two hinge plates through a first rotating shaft. A pressure wheel is hinged on the mounting frame through a second rotating shaft, and the mounting frame is connected to the cross bar through a limiting rope.
[0010] As an implementation mode of the utility model, a torsion spring is arranged between the mounting frame and the hinge plate. In a free state, the mounting frame flips toward a side away from the cross bar under the action of the torsion spring; a hanging rod is fixedly arranged on the outside of the cross bar, and the limiting rope is tied to the hanging rod after being looped on the mounting frame.
[0011] As an implementation mode of the utility model, two rodless cylinders are provided, the unloading bottom plate is L-shaped, and the first sliding block of the rodless cylinder is fixedly connected to the vertical plate of the unloading bottom plate.
[0012] As an implementation mode of the utility model, an inclined slide plate is fixedly provided on a side of the buffer plate away from the rodless cylinder.
[0013] As an embodiment of the utility model, it also includes a base plate and a lifting support plate arranged on the top of the base plate through multiple first lifting hydraulic cylinders, multiple first rollers are evenly arranged on the lifting support plate, and several translation hydraulic cylinders are arranged between the base plate and the transverse frame; multiple ground wheels are arranged at the bottom of the transverse frame.
[0014] As an embodiment of the utility model, it also includes a bagging cylinder that is arranged above the lifting support plate and passes through the left and right sides. The bagging cylinder is fixedly mounted on the vertical plate, and a bagging opening corresponding to the bagging cylinder is opened on the vertical plate; a second lifting hydraulic cylinder is vertically fixedly mounted on both sides of the vertical plate, a fixed plate is fixedly connected between the second sliding blocks of the second lifting hydraulic cylinder, a push plate is arranged between the fixed plate and the vertical plate, a plurality of telescopic oil cylinders are fixedly mounted on the fixed plate, and the cylinder rods of the telescopic oil cylinders are fixedly connected to the push plates after passing through the fixed plate, and the size of the push plates is smaller than the size of the bagging opening.
[0015] The beneficial effects of adopting the above technical solution are:
[0016] The gauge baffle bagging and flipping unloading device provided by the utility model has a simple structure. After the gauge baffle is automatically bagged in the previous process, the bagged gauge baffle is automatically flipped by the flipping cylinder, and directly flipped 90 degrees to fall onto the buffer plate. Then, the bagged gauge baffle can be lowered by the rodless cylinder, and finally, the bagged gauge baffle is manually unloaded from the buffer plate along the slide plate, which greatly improves the packing efficiency of the gauge baffle. By setting the buffer plate and the slide plate, the impact and noise are reduced when the product falls on the buffer plate, and the quality of the product is better guaranteed. When the bag is put on the bagging cylinder, the two folded edges of the bag are respectively located at the center of the upper and lower parts of the bagging cylinder. By setting the pressing wheel, the folded edges of the bag put on the bagging cylinder can be flattened, so that the bag and the gauge baffle in the bag can enter between the two clamping plates in the flip frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the utility model from another angle.
[0019] Figure 3 yes Figure 2 A partial enlarged schematic diagram in the middle.
[0020] Figure 4 It is another perspective structural schematic diagram of the utility model.
[0021] Figure 5 It is another perspective structural schematic diagram of the utility model.
[0022] Figure 6 It is a schematic diagram of the working state of the utility model.
[0023] Figure 7 yes Figure 6 Schematic diagram of the structure of the middle bagging device.
[0024] Among them: 1 bottom plate, 2 first lifting hydraulic cylinder, 3 lifting support plate, 4 first roller, 5 translation hydraulic cylinder, 6 transverse frame, 7 ground wheel, 8 flip support plate, 9 second roller, 10 hinge seat, 11 flip frame, 12 guide block, 13 clamping plate, 14 guide rod, 15 clamping cylinder, 16 flip cylinder, 17 connecting rod, 18 cross bar, 19 hanging rod, 20 hinge plate, 21 mounting frame, 22 first rotating shaft, 23 pressure wheel, 24 second rotating shaft, 25 limiting rope, 26 unloading bottom plate, 27 buffer plate, 28 guide column, 29 buffer spring, 30 guide cylinder, 31 rodless cylinder, 32 slide plate, 33 bagging cylinder, 34 vertical plate, 35 bagging port, 36 second lifting hydraulic cylinder, 37 second sliding block, 38 fixed plate, 39 push plate, 40 telescopic cylinder. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model is clearly and completely described below in conjunction with specific embodiments.
[0026] like Figure 1-Figure 5 A gauge baffle bagging and flipping unloading device shown in the figure comprises a flipping platform and a unloading platform, wherein the flipping platform comprises a transverse frame 6 and a flipping support plate 8 arranged on the top of the transverse frame 6, wherein a plurality of second rollers 9 are evenly arranged on the flipping support plate 8, and a flipping frame 11 is fixedly arranged above the flipping support plate 8, wherein the flipping frame 11 is through-through on the left and right sides and is used for receiving and flipping the bagged gauge baffle, wherein a clamping plate 13 is arranged inside the flipping frame 11 in the front and rear directions, and the outer side of the clamping plate 13 is connected to a clamping oil cylinder 15 fixedly arranged on the front and rear sides of the flipping frame 11;
[0027] The right end of the flip support plate 8 is hinged to the right side of the top of the transverse frame 6 through two hinge seats 10, and a flip cylinder 16 is hinged between the flip support plate 8 and the bottom of the transverse frame 6;
[0028] The unloading platform includes a vertically arranged rodless oil cylinder 31 and an unloading bottom plate 26 fixedly connected to the first slider of the rodless oil cylinder 31, a guide cylinder 30 is fixedly arranged below the corner of the unloading bottom plate 26, a buffer plate 27 is horizontally arranged above the unloading bottom plate 26, a guide column 28 corresponding to the guide cylinder 30 is fixedly arranged below the buffer plate 27, and a buffer spring 29 is sleeved on the guide column 28. An inclined slide plate 32 is fixedly arranged on the side of the buffer plate 27 away from the rodless oil cylinder 31.
[0029] The gauge baffle bagging and flipping unloading device provided by the utility model has a simple structure. After the gauge baffle is automatically bagged in the previous process, the bagged gauge baffle is automatically flipped by the flipping oil cylinder 16, and directly flipped 90 degrees to fall on the buffer plate 27, and then the bagged gauge baffle is lowered by the rodless oil cylinder 31, and finally the bagged gauge baffle is manually unloaded from the buffer plate 27 along the slide plate 32, which greatly improves the packing efficiency of the gauge baffle. By providing the buffer plate 27 and the slide plate 32, the impact and noise are reduced when the product falls on the buffer plate 27, and the quality of the product is better guaranteed.
[0030] In this embodiment, the left and right sides of the flip frame 11 are fixedly provided with corresponding guide blocks 12 at the front and rear ends, and the guide blocks 12 are provided with corresponding guide holes, and the clamping plate 13 is provided with through holes corresponding to the guide blocks, and a guide rod 14 is respectively inserted into the guide holes and through holes on the left and right sides of the flip frame 11. By providing the guide rod 14, the clamping plate 13 can be supported to prevent the lower end of the clamping plate 13 from contacting the second roller 9.
[0031] like Figure 3As shown, a connecting rod 17 extends to the left from the center of the left top of the flip frame 11, and a cross bar 18 is fixed to the free ends of the connecting rod 17 perpendicularly to each other. Two hinge plates 20 are fixed to the bottom of the left end of the connecting rod 17 in parallel. A mounting frame 21 is hinged between the two hinge plates 20 through a first rotating shaft 22, and a pressure wheel 23 is hinged on the mounting frame 21 through a second rotating shaft 24. The mounting frame 21 is connected to the cross bar 18 through a limiting rope 25. As a further optimization, a torsion spring is arranged between the mounting frame 21 and the hinge plate 20. In the free state, the mounting frame 21 is flipped toward the side away from the cross bar 18 under the action of the torsion spring; a hanging rod 19 is fixed to the outside of the cross bar 18, and the limiting rope 25 is tied to the hanging rod 19 after being put on the mounting frame 21.
[0032] When the bag is put on the bagging cylinder 23, the two folded edges of the bag are respectively located at the center of the upper and lower parts of the bagging cylinder 23. By setting the pressing wheel 23, the folded edges of the bag put on the bagging cylinder 33 can be flattened, so that the bag and the gauge baffle in the bag can enter between the two clamping plates 13 in the turning frame 11.
[0033] The rodless oil cylinder 31 is provided with two, the unloading bottom plate 26 is L-shaped, and the first sliding block of the rodless oil cylinder 31 is fixedly connected with the vertical plate of the unloading bottom plate 26 .
[0034] The overturning unloading device also includes a base plate 1 and a lifting support plate 3 arranged on the top of the base plate 1 through multiple first lifting hydraulic cylinders 2, multiple first rollers 4 are evenly arranged on the lifting support plate 3, and several translation hydraulic cylinders 5 are arranged between the base plate 1 and the transverse frame 6; multiple ground wheels 7 are arranged at the bottom of the transverse frame 6.
[0035] like Figure 6 and Figure 7 As shown, the overturning unloading device also includes a bagging cylinder 33 that is arranged on the upper and lower lifting support plate 3 in the bagging device of the previous process and passes through from left to right. The bagging cylinder 33 is fixedly mounted on the vertical plate 34, and a bagging port 35 corresponding to the bagging cylinder 33 is opened on the vertical plate 34; second lifting hydraulic cylinders 36 are vertically fixedly mounted on both sides of the vertical plate 34, and a fixed plate 38 is fixedly connected between the second sliders 37 of the second lifting hydraulic cylinders 36, and a push plate 39 is arranged between the fixed plate 38 and the vertical plate 34, and a plurality of telescopic oil cylinders 40 are fixedly mounted on the fixed plate 38, and the cylinder rods of the telescopic oil cylinders 40 pass through the fixed plate 38 and are fixedly connected to the push plate 39, and the size of the push plate 39 is smaller than the size of the bagging port 35.
[0036] Specific working process:
[0037] After the bag is put on the bagging drum 33 and the gauge baffle is pushed into the bagging drum 33, the lateral frame 6 is driven to approach the bottom plate 1 by the translation hydraulic cylinder 5 until the flipping support plate 8 and the lifting support plate 3 are in contact with each other. At this time, the first roller 4 and the second roller 9 are at the same height and are just connected;
[0038] The fixed plate 38 is controlled to rise by the second lifting hydraulic cylinder 36, so that the push plate 39 is aligned with the bagging opening 35, and then the push plate 39 is controlled by the telescopic cylinder 40 to push the gauge baffle in the bagging cylinder 33 and the bag outside the bagging cylinder 33 to the second roller 9 on the flipping support plate 8. During the pushing process, the pressing wheel 23 can flatten the folded edge on the bag to ensure that the bag and the gauge baffle in the bag are smoothly and evenly entered between the two clamping plates 13 in the flip frame 11;
[0039] Then, under the action of the two clamping cylinders 15, the splint 13 clamps the bagging gauge baffle, and the flipping cylinder 16 rotates the flipping pallet 8 together with the flipping frame 11 by 90°. At this time, the bagging gauge baffle is just above the buffer plate 27, the splint 13 is loosened, and the bagging gauge baffle falls on the buffer plate 27. The buffer plate 27 is controlled to move downward by the rodless cylinder 31 until the slide plate 32 is close to the ground, and finally the bagging gauge baffle is manually removed.
[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A gauge baffle bagging and overturning unloading device, characterized in that: It includes a turning platform and a discharge platform, the turning platform includes a transverse frame and a turning support plate arranged on the top of the transverse frame, a plurality of second rollers are evenly arranged on the turning support plate, a turning frame is fixedly arranged above the turning support plate, the turning frame is through-through, a clamping plate is arranged inside the turning frame in the front and rear directions, and the outer side of the clamping plate is connected to a clamping cylinder fixedly arranged on the turning frame body; The right end of the flip support plate is hinged to the top of the transverse frame through a hinge seat, and a flip cylinder is hinged between the flip support plate and the bottom of the transverse frame; The unloading platform includes a vertically arranged rodless cylinder and an unloading base plate fixedly connected to the first slide block of the rodless cylinder, a guide cylinder is fixedly provided below the corner of the unloading base plate, a buffer plate is horizontally arranged above the unloading base plate, a guide column corresponding to the guide cylinder is fixedly provided below the buffer plate, and a buffer spring is sleeved on the guide column.
2. A gauge baffle bagging and overturning unloading device according to claim 1, characterized in that: The left and right sides of the flip frame are fixed with corresponding guide blocks at the front and rear ends, and corresponding guide holes are opened on the guide blocks, and the clamping plate is opened with through holes corresponding to the guide blocks, and a guide rod is respectively passed through the guide holes and through holes on the left and right sides of the flip frame.
3. A gauge baffle bagging and overturning unloading device according to claim 2, characterized in that: A connecting rod extends to the left from the center of the top left side of the flip frame, and a cross bar is fixed to the free ends of the connecting rod perpendicularly to each other. Two hinge plates are fixed in parallel to the bottom of the left end of the connecting rod, and a mounting frame is hinged between the two hinge plates through a first rotating shaft. A pressure wheel is hinged on the mounting frame through a second rotating shaft, and the mounting frame is connected to the cross bar through a limiting rope.
4. A gauge baffle bagging and overturning unloading device according to claim 3, characterized in that: A torsion spring is arranged between the mounting frame and the hinge plate. In a free state, the mounting frame flips toward a side away from the cross bar under the action of the torsion spring. A hanging rod is fixedly arranged on the outer side of the cross bar, and the limiting rope is tied to the hanging rod after being looped on the mounting frame.
5. The gauge baffle bagging and overturning unloading device according to claim 1 is characterized in that: The rodless oil cylinders are provided with two, the unloading bottom plate is L-shaped, and the first sliding block of the rodless oil cylinder is fixedly connected with the vertical plate of the unloading bottom plate.
6. The gauge baffle bagging and overturning unloading device according to claim 1 is characterized in that: An inclined sliding plate is fixedly arranged on one side of the buffer plate away from the rodless oil cylinder.
7. A gauge baffle bagging and overturning unloading device according to any one of claims 1 to 6, characterized in that: It also includes a base plate and a lifting support plate arranged on the top of the base plate through multiple first lifting hydraulic cylinders, multiple first rollers are evenly arranged on the lifting support plate, and several translation hydraulic cylinders are arranged between the base plate and the transverse frame; multiple ground wheels are arranged at the bottom of the transverse frame.
8. The gauge baffle bagging and overturning unloading device according to claim 7 is characterized in that: It also includes a bagging cylinder that is arranged above the lifting support plate and passes through the left and right sides. The bagging cylinder is fixedly arranged on the vertical plate, and a bagging opening corresponding to the bagging cylinder is opened on the vertical plate; a second lifting hydraulic cylinder is vertically fixedly arranged on both sides of the vertical plate, a fixed plate is fixedly connected between the second sliding blocks of the second lifting hydraulic cylinder, a push plate is arranged between the fixed plate and the vertical plate, a plurality of telescopic cylinders are fixedly arranged on the fixed plate, and the cylinder rods of the telescopic cylinders are fixedly connected to the push plates after passing through the fixed plate, and the size of the push plates is smaller than the size of the bagging opening.
