Three-dimensional storage unit

By designing the inverted four-edge table-shaped pallet and bracket structure, the problem of material leakage in the three-dimensional storage system during the cargo transfer process is solved, and the effective capture of materials and the stability of the storage system is improved.

CN222203658UActive Publication Date: 2024-12-20SICHUAN HUABAO ZHUOYAO ENTERPRISE MANAGEMENT CO LTD
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Patent Information

Application Number
CN202323670830.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-20
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing three-dimensional warehousing system is prone to damage packaging and leakage of materials during the transfer of goods, especially granular materials, and lacks visual observation capabilities, which leads to affecting the storage unit and goods below after leakage.

Method used

A three-dimensional storage unit including an inverted quadrilateral table-shaped pallet is designed. The upper surface of the pallet is equipped with a feeding cavity and a give way slot. The bracket and bracket structure can capture material leakage and reduce local compressive stress through the bridge plate and the support plate. , increase the contact area, and the side is equipped with fit grooves for easy operation of the palletizer. The bottom inner shrink groove reduces the use of material, and the cable-stayed frame and cross beam improves the stability of the bracket.

Benefits of technology

Effectively capture and collect leaked materials, reduce damage, avoid the impact on the storage units and goods below, improve the safety and stability of cargo storage, reduce self-weight, and enhance structural connection strength.

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Abstract

The utility model discloses a three-dimensional storage unit, belongs to the technical field of storage structures, and is used for providing the three-dimensional storage unit with smaller mutual influence, the three-dimensional storage unit comprises a tray, the tray is in an inverted quadrangular frustum pyramid shape, a material receiving cavity is formed in the upper surface of the tray, and a receding groove is formed in the front side face of the tray; the material receiving cavity is provided with a receding groove, the receding groove extends downwards from the upper surface of the tray and penetrates through the material receiving cavity, the upper surface of the tray is fixedly connected with a pair of bilaterally symmetrical brackets, the two brackets are located on the left side edge and the right side edge of the material receiving cavity respectively, and the two ends of each bracket are fixedly connected with supports; the upper ends of the four supports are jointly and fixedly connected with the other tray. The tray structure with the material receiving cavity is arranged at the bottom of each storage unit, so that when stored goods leak, leaked materials can be held, material damage is reduced, and meanwhile the influence on the lower storage unit and the stored goods is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of storage structures, and in particular to a three-dimensional storage unit. Background Art

[0002] At present, the three-dimensional storage system is the most advanced storage method. The physical foundation of the three-dimensional storage system is composed of multiple stacked storage units, which can make full use of the vertical space in the warehouse. The existing storage units are composed of multiple supporting structures, and the bottom is mostly hollow. Although storage boards can be used to provide stable support for the stored goods, if the packaging of the goods is damaged during the transfer process, since most storage systems do not have visual observation capabilities, the goods placed in the storage units may continue to leak, especially for granular materials stored inside. After the materials leak out, they will not only shrink themselves, but also affect the storage units and goods below. Summary of the invention

[0003] The purpose of this application is to provide a three-dimensional storage unit with less mutual influence.

[0004] To achieve the above objectives, the present application provides a three-dimensional storage unit: comprising a pallet, the pallet being in the shape of an inverted quadrangular pyramid, a material receiving cavity being provided on the upper surface of the pallet, a clearance groove being provided on the front side of the pallet, the clearance groove extending downward from the upper surface of the pallet and passing through the material receiving cavity, a pair of left-right symmetrical brackets being fixedly connected to the upper surface of the pallet, the two brackets being respectively located on the left and right sides of the material receiving cavity, both ends of each of the brackets being fixedly connected to brackets, and the upper ends of the four brackets being fixedly connected to another pallet, which can catch materials leaked from the goods.

[0005] Preferably, the bracket comprises a bridging plate located outside the material receiving cavity, and a side surface of the bridging plate has a supporting plate located above the material receiving cavity for directly contacting a storage plate for goods.

[0006] As a preference, the upper surface height of the supporting plate is lower than the upper surface height of the bridging plate, and the supporting plate and the bridging plate are of equal length in the front-to-back direction, thereby increasing the contact area with the cargo rack and reducing local compressive stress.

[0007] As a preferred embodiment, the bottom inclined corners of the pallet are provided with fitting grooves located below the bracket, and there are two making way grooves, which are symmetrically arranged on the left and right and correspond to the forks of the palletizer.

[0008] As a preferred embodiment, an inwardly contracted groove is provided at the bottom of the tray, and the material thickness of the inner wall of the receiving cavity of the tray from the bottom surface to the outer side surface is uniform, so as to minimize unnecessary materials, thereby reducing the dead weight and improving the lightweight.

[0009] As a preferred embodiment, a diagonal bracket is fixedly connected between the two brackets located at the rear, which can effectively prevent the brackets from tilting.

[0010] As a preference, a crossbeam close to the upper end is fixedly connected between the two brackets located on the left side, and a crossbeam close to the upper end is fixedly connected between the two brackets located on the right side, so as to ensure the stability of the upper ends of the brackets.

[0011] As a preferred embodiment, a rib plate is fixedly connected between the bracket and the bridging plate, and a rib plate is fixedly connected between the bracket and the crossbeam, so as to improve the connection strength between the supporting structures.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) By providing a tray structure with a material receiving cavity at the bottom of each storage unit, the stored goods can be caught when leakage occurs, thereby reducing material damage and avoiding impact on the storage unit below and the stored goods;

[0014] (2) By opening a clearance groove structure on the side of the pallet, the fork of the palletizer can be easily inserted into the receiving cavity, and the goods can be placed in the storage unit or taken out from the storage unit smoothly. The bracket with a stepped structure can reduce the movement of the placed goods. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A first view of the three-dimensional structure of the three-dimensional storage unit;

[0016] Figure 2 A second view of the three-dimensional structure of the three-dimensional storage unit;

[0017] Figure 3 A first stereoscopic view of the support frame structure of the three-dimensional storage unit;

[0018] Figure 4 A second three-dimensional view of the support frame structure of the three-dimensional storage unit;

[0019] Figure 5 A first three-dimensional structural schematic diagram of a pallet of the three-dimensional storage unit;

[0020] Figure 6 A second three-dimensional structural schematic diagram of a pallet of the three-dimensional storage unit;

[0021] Figure 7 A first stereoscopic image of the stacked state of the pallets of the three-dimensional storage unit;

[0022] Figure 8This is a second stereoscopic view of the stacked state of the pallets of the three-dimensional storage unit.

[0023] In the figure: 1. tray; 101. material receiving cavity; 102. clearance groove; 103. retracted groove; 104. fitting groove; 2. bracket; 201. bridge plate; 202. supporting plate; 3. bracket; 4. rib plate; 5. crossbeam; 6. inclined bracket. DETAILED DESCRIPTION

[0024] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0027] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0028] like Figure 1-8The three-dimensional storage unit shown in the figure comprises a tray 1 in the shape of an inverted quadrangular pyramid, the upper and lower surfaces of the tray 1 are both rectangular, a receiving cavity 101 is provided on the upper surface of the tray 1 for holding particles or debris that may fall from the upper package, and an inner shrinkage groove 103 is provided at the bottom of the tray 1 for making more space under the tray 1, while reducing the consumables of the tray 1 and reducing its own weight. The material thickness of the inner wall of the receiving cavity 101 of the tray 1 is uniform on the bottom and the outer side, that is, due to the shrinkage of the inner shrinkage groove 103, the inner wall of the receiving cavity 101 will also bulge upward A clearance groove 102 is provided on the front side of the pallet 1 for the fork of the palletizer to pass through. Since the palletizer usually has two forks, the number of the clearance grooves 102 is also two, and the two clearance grooves 102 are arranged symmetrically and correspond to the positions of the forks of the palletizer. The clearance groove 102 extends downward from the upper surface of the pallet 1 to avoid movement interference between the fork and the pallet 1. The clearance groove 102 passes through the receiving cavity 101, so the fork of the palletizer can be inserted into the receiving cavity 101, which is conducive to stably placing the package body directly above the pallet 1.

[0029] A pair of left-right symmetrical brackets 2 are fixedly connected to the upper surface of the tray 1 for directly contacting the storage plate under the packaging body. The two brackets 2 are respectively located on the left and right sides of the material receiving cavity 101. Specifically: the bracket 2 includes a bridge plate 201 located outside the material receiving cavity 101 for connecting other supporting structures. The side of the bridge plate 201 has a supporting plate 202 located above the material receiving cavity 101. As the main component providing support for the storage plate of the packaging body, the upper surface height of the supporting plate 202 is lower than the upper surface height of the bridge plate 201, that is, a stepped groove structure is formed between the upper surface of the supporting plate 202 and the inner side surface of the bridge plate 201 to prevent the storage plate of the packaging body from moving in the horizontal plane. The supporting plate 202 and the bridge plate 201 are of equal length in the front-to-back direction, and are slightly larger than the width of the storage plate of the packaging body in the front-to-back direction, so that the projection of the storage plate of the packaging body in the horizontal plane can be completely located within the material receiving cavity 101.

[0030] Both ends of each bracket 2 are fixedly connected with a bracket 3, all brackets 3 are vertical, and are usually made of hollow alloy square tubes, and ribs 4 are fixedly connected between the bracket 3 and the bridge plate 201 to improve the connection strength between the bracket 3 and the bridge plate 201. The upper ends of the four brackets 3 are commonly fixedly connected with another pallet 1, and the upper surface of the other pallet 1 also has the same support frame structure, which can increase the storage height layer by layer. The bottom inclined corners of the pallet 1 are provided with a fitting groove 104 located below the bracket 3, which is used to be plugged with the upper end of the bracket 3, and the plugging is usually welded. Fixed, can well ensure the connection stability between the upper and lower pallets 1, a diagonal frame 6 is fixedly connected between the two brackets 3 located at the rear, which is used to disperse the force of the bracket 3, and can effectively prevent the bracket 3 from tilting, so that the bracket 3 has higher compression and bending resistance. A crossbeam 5 close to the upper end is fixedly connected between the two brackets 3 located on the left, and a crossbeam 5 close to the upper end is fixedly connected between the two brackets 3 located on the right, and the crossbeam 5 is used to ensure the stability of the spacing at the upper ends of the brackets 3. A rib plate 4 is fixedly connected between the bracket 3 and the crossbeam 5, and similarly, it is used to improve the connection stability between the crossbeam 5 and the bracket 3.

[0031] Working principle: During installation, first fix the bracket 3 structure on the factory floor, directly fix it with cement casting, then fix the pallet 1 on the upper end of the bracket 3, and then fix the bracket 2, bracket 3, beam 5 and inclined bracket 6 on the upper surface of the pallet 1 in sequence, and weld the rib 4 at the required position, so that the storage unit of the lowest layer is configured. The storage unit of the lowest layer is suspended and away from the ground, which can effectively prevent the goods placed on the lowest layer from getting damp, and then continue to fix the pallet 1 on the upper end of the bracket 3 of the storage unit of the lowest layer, and stack the storage units upwards to form a three-dimensional storage space. When performing the storage operation, the fork of the palletizer lifts the storage board with the goods placed on it to the corresponding height of the target storage unit, and the fork By aligning and inserting it with the give way slot 102 of the pallet 1, the storage plate of the goods will be located directly above the supporting plate 202, and the fork will move down slightly so that the bottom of the storage plate contacts the upper surface of the supporting plate 202. The pressure exerted on the fork is connected by the supporting plate 202. After the goods are connected to the storage rack and placed, the fork can be withdrawn and follow the palletizer back to the initial position to wait. If the cargo packaging body is damaged and the smaller items contained inside leak out, they will fall into the receiving cavity 101 of the pallet 1, which will not affect the goods in other storage units and the leaked items can be easily found, so that the storage system has the function of making up, which improves the safety of cargo storage and effectively reduces the occurrence of missing storage objects.

[0032] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A three-dimensional storage unit, characterized in that: The invention comprises a tray (1), wherein the tray (1) is in the shape of an inverted quadrangular pyramid, a material receiving cavity (101) is provided on the upper surface of the tray (1), a clearance groove (102) is provided on the front side of the tray (1), the clearance groove (102) extends downward from the upper surface of the tray (1) and passes through the material receiving cavity (101), a pair of left-right symmetrical brackets (2) are fixedly connected to the upper surface of the tray (1), the two brackets (2) are respectively located on the left and right sides of the material receiving cavity (101), both ends of each bracket (2) are fixedly connected to a bracket (3), and the upper ends of the four brackets (3) are fixedly connected to another tray (1).

2. The three-dimensional storage unit according to claim 1, characterized in that: The bracket (2) comprises a bridging plate (201) located outside the material receiving cavity (101), and the side surface of the bridging plate (201) has a supporting plate (202) located above the material receiving cavity (101).

3. The three-dimensional storage unit according to claim 2, characterized in that: The height of the upper surface of the supporting plate (202) is lower than the height of the upper surface of the bridging plate (201), and the supporting plate (202) and the bridging plate (201) are of equal length in the front-to-back direction.

4. The three-dimensional storage unit according to claim 3, characterized in that: The tray (1) has a matching groove (104) located below the bracket (3) at the bottom inclined corner. There are two giving way grooves (102), and the two giving way grooves (102) are arranged symmetrically on the left and right.

5. The three-dimensional storage unit according to claim 4, characterized in that: The bottom of the tray (1) is provided with an inwardly contracted groove (103), and the material thickness of the inner wall of the material receiving cavity (101) of the tray (1) to the bottom surface and the outer side surface is uniform.

6. The three-dimensional storage unit according to any one of claims 2 to 5, characterized in that: A diagonal bracket (6) is fixedly connected between the two brackets (3) located at the rear.

7. The three-dimensional storage unit according to claim 6, characterized in that: A crossbeam (5) close to the upper end is fixedly connected between the two brackets (3) located on the left side, and a crossbeam (5) close to the upper end is fixedly connected between the two brackets (3) located on the right side.

8. The three-dimensional storage unit according to claim 7, characterized in that: A rib plate (4) is fixedly connected between the bracket (3) and the bridging plate (201), and a rib plate (4) is fixedly connected between the bracket (3) and the crossbeam (5).