Novel line-shaped sweeper for anti-jumping belt conveyor
By using a spring tightening mechanism in the one-line cleaner to maintain close contact between the polyurethane scraper and the belt, the incomplete cleaning and wear problems caused by jumping of the traditional one-line cleaner is solved, and the cleaning stability and service life are improved.
Patent Information
- Application Number
- CN202420980100.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Traditional one-line cleaners are prone to be unable to fit the belt effectively due to jumping during the operation of the belt machine, resulting in incomplete cleaning, increasing the risk of wear and affecting service life.
The structural design includes a fixing plate, a polyurethane scraper, a connecting rod, an L-shaped and U-shaped support rod, and a spring adjustment mechanism is adopted to maintain the close contact between the polyurethane scraper and the belt through the tensioning force of the spring to avoid jumping.
It effectively avoids wear caused by jumping of polyurethane scrapers, improves cleaning stability and service life, and ensures that the materials on the belt can be completely cleaned, reducing the risk of damage caused by sticking materials.
Smart Images

Figure CN222203850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyor straight-line cleaners, in particular to a novel anti-jumping belt conveyor straight-line cleaner. Background Art
[0002] In the process of material transportation at the port, a straight-line cleaner is one of the indispensable equipment. It is installed on the belt conveyor to clean the materials on the belt in time, and it also protects the belt and the roller. The traditional straight-line cleaner is usually simply fixed on the steel structure of the belt conveyor, and the two ends of the straight-line cleaner are fixed using the existing belt frame. Since the belt will jump during operation, the straight-line cleaner will jump, making it impossible for the straight-line cleaner to fit the belt well, resulting in the inability of the straight-line cleaner to effectively clean the materials. The belt conveyor is prone to sticky materials during operation. If it cannot be cleaned in time, it will cause damage to the belt surface. In addition, the jumping of the straight-line cleaner also aggravates the wear of the cutter head, affecting its service life and failing to meet the use requirements. Based on the above, we propose a new type of anti-jumping belt conveyor straight-line cleaner. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes a novel anti-jumping belt conveyor straight-line cleaner.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A novel anti-jumping belt conveyor straight-line cleaner comprises a belt conveyor straight-line cleaner body, the belt conveyor straight-line cleaner body comprises a fixed plate and a polyurethane scraper fixedly mounted on the bottom of the fixed plate, the polyurethane scraper is used to clean materials adhered to the belt surface of the belt conveyor, connecting rods are fixedly connected on both sides of the fixed plate, mounting plates are provided on both sides of the fixed plate, two L-shaped support rods are fixedly connected on one side of the two mounting plates close to each other, the top of the two L-shaped support rods located on the same mounting plate are threadedly fixed with the same U-shaped support rod, the U-shaped support rod is movably sleeved on the corresponding connecting rod, and a spring tightening mechanism is threadedly fixed on the top of the connecting rod.
[0006] Preferably, the spring tightening mechanism includes a mounting block threadedly fixed to the top of the connecting rod, a positioning rod is fixedly connected to the top of the U-shaped support rod, the mounting block is movably mounted on the corresponding positioning rod, an adjusting block is movably mounted on the positioning rod, two adjusting nuts are threadedly mounted on the positioning rod, the bottom of the adjusting nut located below is movably contacted with the top of the corresponding adjusting block, a compression spring in a compressed state is fixedly connected between the bottom of the adjusting block and the top of the corresponding mounting block, the compression spring is movably mounted on the corresponding positioning rod, and the compression spring in a compressed state exerts a downward tensioning force on the mounting block, thereby causing the polyurethane scraper to have a downward tensioning force and be in close contact with the external belt.
[0007] Preferably, guide holes are provided on the top inner wall and the bottom inner wall of the U-shaped support rod, and a thickened pad is fixedly sleeved in the guide hole, and the thickened pad is movably sleeved on the corresponding connecting rod.
[0008] Preferably, a first bolt groove is provided at the top of the connecting rod, and a first bolt hole is provided at the top of the mounting block. The first bolt hole and the corresponding first bolt groove are threadedly sleeved with the same first T-shaped fixing bolt, and a fixed connection between the mounting block and the connecting rod is achieved through the first T-shaped fixing bolt.
[0009] Preferably, a second bolt hole is provided on the top inner wall and the bottom inner wall of the U-shaped support rod, a third bolt hole is provided on the top inner wall of the L-shaped support rod, the second bolt hole and the corresponding third bolt hole are threadedly sleeved with the same second T-shaped fixing bolt, a second bolt groove is provided at the bottom end of the positioning rod, the second T-shaped fixing bolt located above is threadedly sleeved in the corresponding second bolt groove, and the U-shaped support rod and the L-shaped support rod are fixed together, as well as the U-shaped support rod and the positioning rod are fixed together by the second T-shaped fixing bolt.
[0010] Preferably, an outer side of the positioning rod is provided with an external thread, and an inner side of the adjusting nut is provided with an internal thread, and the external thread is meshed with the corresponding internal thread.
[0011] Compared with the existing technology, the beneficial effects of the utility model are:
[0012] 1. Through the setting of the spring tightening mechanism, the polyurethane scraper can be tightened downwards all the time during use, so as to avoid the phenomenon that the polyurethane scraper jumps up and down with the belt. The downward tightening force of the compression spring makes the polyurethane scraper always fit closely with the belt, thus improving the cleaning stability;
[0013] The utility model adopts a series of structural settings to keep the polyurethane scraper taut downwards during use, thereby avoiding the phenomenon of wear and tear of the polyurethane scraper caused by the up and down jumping of the belt, ensuring the service life, and making the polyurethane scraper always fit closely with the belt, improving the cleaning stability, thereby ensuring that the polyurethane scraper can effectively and thoroughly clean the accumulated materials on the belt, reducing the risk of damage to the belt due to the attached materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of a novel anti-jumping belt conveyor straight-line cleaner proposed by the utility model;
[0015] Figure 2 The utility model provides a structural schematic diagram of a fixing plate, a connecting rod, a mounting plate, a U-shaped support rod and a spring tightening mechanism connecting piece of a novel anti-jumping belt conveyor straight-line cleaner.
[0016] In the figure: 1. spring tightening mechanism; 101. positioning rod; 102. adjusting block; 103. adjusting nut; 104. mounting block; 105. compression spring; 106. first T-shaped fixing bolt; 2. fixing plate; 3. polyurethane scraper; 4. connecting rod; 5. mounting plate; 6. U-shaped support rod; 602. thickening pad. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0018] Reference Figure 1-2A novel anti-jumping belt conveyor straight-line cleaner comprises a belt conveyor straight-line cleaner body, the belt conveyor straight-line cleaner body comprises a fixed plate 2 and a polyurethane scraper 3 fixedly mounted at the bottom of the fixed plate 2, the polyurethane scraper 3 is used to clean the materials attached to the belt surface of the belt conveyor, both sides of the fixed plate 2 are fixedly connected with connecting rods 4, both sides of the fixed plate 2 are provided with mounting plates 5, the two mounting plates 5 are fixedly connected to the sides close to each other with two L-shaped support rods, the tops of the two L-shaped support rods on the same mounting plate 5 are threadedly fixed with the same U-shaped support rod 6, wherein the top inner wall and the bottom inner wall of the U-shaped support rod 6 are provided with second bolt holes, and the L-shaped support rod A third bolt hole is provided on the top inner wall, and the second bolt hole and the corresponding third bolt hole are threadedly sleeved with the same second T-shaped fixing bolt, and the U-shaped support rod 6 and the L-shaped support rod are fixed by the second T-shaped fixing bolt, and the U-shaped support rod 6 is movably sleeved on the corresponding connecting rod 4, wherein guide holes are provided on the top inner wall and the bottom inner wall of the U-shaped support rod 6, and a thickened pad 602 is fixedly sleeved in the guide hole, and the thickened pad 602 is movably sleeved on the corresponding connecting rod 4, and a first through hole is provided on the top of the thickened pad 602, and the inner wall of the first through hole is movably in contact with the outer side of the corresponding connecting rod 4, and the outer side of the connecting rod 4 is made of smooth material to reduce friction during movement;
[0019] A spring tightening mechanism 1 is threadedly fixed to the top end of the connecting rod 4, and the spring tightening mechanism 1 includes a mounting block 104 threadedly fixed to the top end of the connecting rod 4, wherein a first bolt groove is provided at the top end of the connecting rod 4, and a first bolt hole is provided at the top of the mounting block 104, and the first bolt hole and the corresponding first bolt groove are threadedly sleeved with the same first T-shaped fixing bolt 106, and the fixing connection between the mounting block 104 and the connecting rod 4 is realized by the first T-shaped fixing bolt 106, and the top of the U-shaped support rod 6 is fixedly connected to a positioning rod 101, wherein a second bolt groove is provided at the bottom end of the positioning rod 101, and a second T-shaped fixing bolt located at the top is threadedly sleeved in the corresponding second bolt groove, and the fixing between the U-shaped support rod 6 and the positioning rod 101 is realized by the second T-shaped fixing bolt;
[0020] The mounting block 104 is movably sleeved on the corresponding positioning rod 101, and an adjusting block 102 is movably sleeved on the positioning rod 101. Two adjusting nuts 103 are threadedly sleeved on the positioning rod 101, wherein an external thread is provided on the outer side of the positioning rod 101, and an internal thread is provided on the inner side of the adjusting nut 103, and the external thread is meshed with the corresponding internal thread. The bottom of the adjusting nut 103 located below is movably contacted with the top of the corresponding adjusting block 102, and a compression spring 105 in a compressed state is fixedly connected between the bottom of the adjusting block 102 and the top of the corresponding mounting block 104. The compression spring 105 is movably sleeved on the corresponding positioning rod 101, and can move in position while the adjusting nut 103 rotates, so that the position of the adjusting block 102 can be adjusted, thereby adjusting the compression force of the compression spring 105, and the compression spring 105 in a compressed state has a downward tightening force on the mounting block 104, so that the polyurethane scraper 3 has a downward tightening force and is in close contact with the belt;
[0021] The utility model adopts a series of structural settings to keep the polyurethane scraper 3 taut downward during use, thereby avoiding the phenomenon of wear and tear caused by the polyurethane scraper 3 jumping up and down with the belt, ensuring the service life, and making the polyurethane scraper 3 always fit closely with the belt, improving the cleaning stability, thereby ensuring that the polyurethane scraper 3 can effectively and thoroughly clean the accumulated materials on the belt, reducing the risk of damage to the belt due to the attached materials.
[0022] Working principle: When in use, the mounting plate 5 is fixedly connected to the external belt frame, and the entire belt conveyor straight-line cleaner body is fixed to the belt frame through the cooperation of the spring tightening mechanism 1 and the connecting rod 4. During use, the compression spring 105 in a compressed state will always give the corresponding mounting block 104 a downward tensioning force, and the mounting block 104 gives the connecting rod 4 a downward tensioning force through the corresponding first T-shaped fixing bolt 106. The two connecting rods 4 simultaneously give the fixing plate 2 a downward tensioning force, and the fixing plate 2 drives the polyurethane scraper 3 to always tighten downward, thereby avoiding the phenomenon that the polyurethane scraper 3 jumps up and down with the belt. The downward tensioning force of the compression spring 105 enables the polyurethane scraper 3 to always fit closely with the belt, thereby improving the cleaning stability, thereby ensuring that the polyurethane scraper 3 can effectively and thoroughly clean the accumulated materials on the belt, reducing the risk of damage to the belt due to attached materials, and preventing the risk of wear caused by the jumping of the polyurethane scraper 3, thereby ensuring the service life.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A novel anti-jumping belt conveyor straight-line cleaner, comprising a belt conveyor straight-line cleaner body, wherein the belt conveyor straight-line cleaner body comprises a fixing plate (2) and a polyurethane scraper (3) fixedly mounted on the bottom of the fixing plate (2), characterized in that: Both sides of the fixing plate (2) are fixedly connected with connecting rods (4), both sides of the fixing plate (2) are provided with mounting plates (5), and the two mounting plates (5) are fixedly connected with two L-shaped support rods on one side close to each other, and the tops of the two L-shaped support rods on the same mounting plate (5) are threadedly fixed with the same U-shaped support rod (6), and the U-shaped support rod (6) is movably sleeved on the corresponding connecting rod (4), and the top end of the connecting rod (4) is threadedly fixed with a spring tightening mechanism (1).
2. According to the novel anti-jumping belt conveyor straight line cleaner according to claim 1, it is characterized in that: The spring tightening mechanism (1) comprises a mounting block (104) threadedly fixed on the top of the connecting rod (4); a positioning rod (101) is fixedly connected to the top of the U-shaped support rod (6); the mounting block (104) is movably sleeved on the corresponding positioning rod (101); an adjusting block (102) is movably sleeved on the positioning rod (101); two adjusting nuts (103) are threadedly sleeved on the positioning rod (101); the bottom of the adjusting nut (103) located at the bottom is in movably contact with the top of the corresponding adjusting block (102); a compression spring (105) in a compressed state is fixedly connected between the bottom of the adjusting block (102) and the top of the corresponding mounting block (104); and the compression spring (105) is movably sleeved on the corresponding positioning rod (101).
3. According to the novel anti-jumping belt conveyor straight line cleaner of claim 1, it is characterized in that: The top inner wall and the bottom inner wall of the U-shaped support rod (6) are both provided with guide holes, and a thickened pad (602) is fixedly sleeved in the guide hole, and the thickened pad (602) is movably sleeved on the corresponding connecting rod (4).
4. According to claim 2, a novel anti-jumping belt conveyor straight line cleaner is characterized in that: The top of the connecting rod (4) is provided with a first bolt groove, the top of the mounting block (104) is provided with a first bolt hole, and the first bolt hole and the corresponding first bolt groove are threadedly sleeved with a first T-shaped fixing bolt (106).
5. According to the novel anti-jumping belt conveyor straight line cleaner of claim 1, it is characterized in that: The top inner wall and the bottom inner wall of the U-shaped support rod (6) are both provided with second bolt holes, the top inner wall of the L-shaped support rod is provided with a third bolt hole, the second bolt hole and the corresponding third bolt hole are threadedly sleeved with the same second T-shaped fixing bolt, the bottom end of the positioning rod (101) is provided with a second bolt groove, and the second T-shaped fixing bolt located at the top is threadedly sleeved in the corresponding second bolt groove.
6. The novel anti-jumping belt conveyor straight line cleaner according to claim 2 is characterized in that: The outer side of the positioning rod (101) is provided with an external thread, and the inner side of the adjusting nut (103) is provided with an internal thread, and the external thread is meshed with the corresponding internal thread.
