Rapid feeding device of button detection equipment

By designing a fast loading device in button detection equipment, using loading conveyors, conveying channels and feeding dispensers, buttons are quickly and orderly conveyed to the detection equipment, which solves the problems of slow loading speed and high noise in traditional equipment. Efficient and quiet button detection is achieved.

CN222203871UActive Publication Date: 2024-12-20姜多虎 +1
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Patent Information

Application Number
CN202421151342.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-20
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The loading speed of traditional button detection equipment is slow and the vibration disc is very loud, which limits the overall working efficiency and production environment.

Method used

A fast loading device is designed, including a loading mechanism and a conveying mechanism. Using a loading conveyor belt, conveying passage, feeding wheel and feeding dispenser, the buttons are quickly and orderly conveyed to the detection equipment, which improves the loading speed. And reduces noise.

Benefits of technology

It significantly improves the conveying efficiency and loading speed of buttons, reduces noise, improves overall working efficiency, and makes button detection more efficient and quiet.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222203871U_ABST
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Abstract

According to the technical scheme, the quick feeding device of the button detection equipment is characterized by comprising a rack, a feeding mechanism and a conveying mechanism are arranged on the rack, the feeding mechanism comprises a feeding hopper and a feeding conveying belt, one end of the feeding conveying belt is communicated with the bottom of the feeding hopper, and the other end of the feeding conveying belt is connected with the conveying mechanism; the conveying mechanism comprises a conveying channel, a conveying belt and a material arranging wheel are arranged in the conveying channel, the material arranging wheel is arranged above the conveying belt, and a gap with the same thickness as a button is reserved between the material arranging wheel and the conveying belt; a material distributor is arranged in the conveying channel and is arranged behind the material arranging wheel in the conveying direction of the conveying belt; the distributor is used for arranging the buttons on the conveying belt in rows. The feeding device has the advantages of being high in feeding speed and low in working noise.
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Description

Technical Field

[0001] The utility model relates to the technical field of button detection equipment, and more specifically to a fast feeding device for button detection equipment. Background Art

[0002] As a traditional and commonly used clothing product, buttons come in a variety of styles. Traditional buttons use a punching process to punch multiple holes on the button surface for the button to be installed on clothing. The location, number and size of the holes determine whether the button can be used normally. At the same time, due to the instability of processing, buttons are prone to problems such as button incompleteness, cracks, pores and color difference.

[0003] Therefore, it is necessary to use a button detection device, which is generally a detection device based on visual recognition to detect the hole position, quantity, size of the button, and whether the button is defective, cracked, and pore-like, and the detection speed is relatively fast. The traditional button detection equipment relies on a vibration plate for loading, but the loading speed of the vibration plate is slow. Even if the detection speed of the detection equipment is very fast now, it is limited by the loading speed of the vibration plate, and the overall work efficiency of the machine cannot be improved. When dealing with the detection of a large number of buttons, it will take a lot of time. At the same time, the vibration plate is also noisy when working, which makes the production environment of the workshop poor. Therefore, the present application proposes a fast loading device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a fast feeding device for button detection equipment, which has the advantages of fast feeding speed and low working noise.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fast feeding device for button detection equipment, comprising a frame, on which a feeding mechanism and a conveying mechanism are provided, the feeding mechanism comprises a feeding hopper and a feeding conveyor belt, one end of the feeding conveyor belt is connected to the bottom of the feeding hopper, and the other end is connected to the conveying mechanism, the conveying mechanism comprises a conveying channel, a conveyor belt and a material sorting wheel are provided in the conveying channel, the material sorting wheel is arranged above the conveyor belt, and a gap with the same thickness of a button is left between the material sorting wheel and the conveyor belt; a material divider is provided in the conveying channel, and the material divider is arranged behind the material sorting wheel along the conveying direction of the conveyor belt; the material divider is used to arrange the buttons on the conveyor belt into rows.

[0006] The utility model is further configured as follows: a return material mechanism is provided on the frame, the return material mechanism includes a return material hopper and a return material conveyor belt, the upper opening of the return material hopper is arranged beside the conveying channel and communicated with the conveying channel, and the lower opening of the return material hopper is arranged above the return material conveyor belt; the return material conveyor belt is connected with the upper hopper so that the buttons dropped from the return material hopper are continuously conveyed to the upper hopper through the return material conveyor belt.

[0007] The utility model is further configured as follows: the return hoppers are provided with two groups, and the return hoppers of the two groups are respectively arranged on both sides of the conveying channel.

[0008] The utility model is further configured as follows: a hook and loop return hopper is provided on the frame, a scraper is provided at the inlet end of the hook and loop return hopper, the scraper cooperates with the return belt body of the conveyor belt, and the outlet end of the hook and loop return hopper is connected with the return hopper.

[0009] The utility model is further configured as follows: the material distributor includes a base and an adjustment plate rotatably matched with the base, a sloped guide portion is provided on the side of the base facing the material sorting wheel, one end of the adjustment plate matches the sloped guide portion, and the other end extends to the outside of the conveyor belt.

[0010] The utility model is further configured as follows: a raised plate is provided on the feeding conveyor belt.

[0011] The utility model is further configured as follows: a mounting plate is provided in the conveying channel, an adjustable bracket is installed on the mounting plate, and the material sorting wheel is rotatably arranged on the bracket.

[0012] In summary, the utility model has the following beneficial effects:

[0013] The feeding mechanism provided in the utility model conveys buttons through a feeding hopper and a feeding conveyor belt. Compared with a vibrating plate, the conveying efficiency of buttons is greatly improved. Combined with the conveyor belt and the sorting wheel in the conveying channel, the sorting wheel can sort the stacked buttons so that only one layer of buttons is left on the conveyor belt. The utility model also provides a divider, through which the buttons on the conveyor belt can be sorted again and the buttons can be arranged in rows, so that the buttons can enter the subsequent detection equipment in turn to meet the needs of the subsequent detection equipment to detect the button surface. Therefore, the use of the feeding device of the utility model can greatly increase the feeding speed and improve the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of this embodiment;

[0015] Figure 2 It is a structural schematic diagram of one side of the conveying channel of this embodiment;

[0016] Figure 3 It is a schematic diagram of the enlarged structure of the material sorting wheel and the material distributor of this embodiment;

[0017] Figure 4 It is a schematic diagram of the enlarged cross-section structure of the material sorting wheel and the material distributor in this embodiment.

[0018] Figure numerals: 1, frame; 101, feeding mechanism; 102, conveying mechanism; 103, return mechanism; 2, feeding hopper; 3, feeding conveyor belt; 301, raised plate; 4, conveying channel; 5, conveyor belt; 6, material sorting wheel; 7, return hopper; 8, distributor; 801, base; 8011, guide part; 802, adjustment plate; 9, mounting plate; 10, bracket; 11, return conveyor belt; 12, gap; 13, Velcro return hopper; 14, scraper. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0020] This embodiment discloses a fast feeding device for a button detection device, such as Figure 1-4 As shown, it includes a frame 1, on which a feeding mechanism 101 and a conveying mechanism 102 are arranged, and the feeding mechanism 101 includes a feeding hopper 2 and a feeding conveyor belt 3, one end of the feeding conveyor belt 3 is connected to the bottom of the feeding hopper 2, and the other end is connected to the conveying mechanism 102. Through the above structure, the feeding conveyor belt 3 of the feeding mechanism 101 continuously conveys the buttons in the feeding hopper 2 to the conveying mechanism 102, so as to realize rapid feeding. Further, the conveying mechanism 102 includes a conveying channel 4, in which a conveyor belt 5 and a material sorting wheel 6 are arranged, and the material sorting wheel 6 is arranged above the conveyor belt 5, and a gap with the same thickness of a button is left between the material sorting wheel 6 and the conveyor belt 5; through the above structure, the conveyor belt 5 can convey the buttons sent by the feeding mechanism 101 to the material sorting wheel 6, and due to the existence of the gap 12, the stacked and disordered buttons will be squeezed open by the material sorting wheel 6, so that after passing through the material sorting wheel 6, only one layer of buttons will be left on the conveyor belt 5. Meanwhile, a material divider 8 is provided in the conveying channel 4 , and the material divider 8 is arranged behind the material sorting wheel 6 along the conveying direction of the conveyor belt 5 ; the material divider 8 is used to arrange the buttons on the conveyor belt 5 into rows.

[0021] Furthermore, a return mechanism 103 is provided on the frame 1, and the return mechanism 103 includes a return hopper 7 and a return conveyor belt 11. The upper opening of the return hopper 7 is arranged beside the conveying channel 4 and communicates with the conveying channel 4, and the lower opening of the return hopper 7 is arranged above the return conveyor belt 11; the return conveyor belt 11 is connected to the upper hopper 2, so that the buttons dropped from the return hopper 7 are continuously conveyed to the upper hopper 2 through the return conveyor belt 11. At the same time, as a preferred embodiment, the return hopper 7 is provided with two groups, and the two groups of return hoppers 7 are respectively arranged on both sides of the conveying channel 4. Through the above structure, the excess buttons sorted by the material sorting wheel 6 and the distributor 8 will enter the upper opening of the return hopper 7 from the positions on both sides of the conveying channel 4, and then fall out from the lower opening of the return hopper 7 and fall onto the return conveyor belt 11, and the return conveyor belt 11 will send these excess buttons back to the upper hopper 2, and then re-load them through the feeding mechanism 101.

[0022] For further information, please refer to Figure 2-3 , a hook and loop return hopper 13 is provided on the frame 1, and a scraper 14 is provided at the inlet end of the hook and loop return hopper 13, and the scraper 14 cooperates with the return belt body of the conveyor belt 5, and the outlet end of the hook and loop return hopper 13 is connected with the return hopper 7. Through the above structure, when the buttons are transported to the detection device or in the process of detection and transportation of the detection device, some buttons will adhere to the belt body of the corresponding conveyor belt, resulting in failure to successfully detect. This part of the buttons needs to be recovered by the return belt body of the conveyor belt 5. Since the conveyor belt 5 is a circulating belt body, the belt body on the upper side is the outbound belt body, which is responsible for conveying the buttons forward in the conveying channel 4, and the belt body on the lower side can be used as the return belt body. The adhered buttons are recovered by the return belt body, and then the buttons are scraped into the hook and loop return hopper 13 by the scraper 14. The outlet of the hook and loop return hopper 13 is connected with the return hopper 7, so that these buttons will also fall on the return conveyor belt 11, and then re-loaded.

[0023] For further details, please refer to Figure 3 The material distributor 8 of this embodiment includes a base 801 and an adjustment plate 802 that is rotatably matched with the base 801. The base 801 is provided with an inclined guide portion 8011 on the side facing the material sorting wheel 6. One end of the adjustment plate 802 is matched with the inclined guide portion 8011, and the other end is extended to the outside of the conveyor belt 5. Through the above structure, the buttons on the conveyor belt 5 are guided to both sides of the conveyor belt through the inclined guide portion 8011, and then further pushed to both sides through the adjustment plate 802. Since the distance between the outermost end of the adjustment plate 802 and the side of the conveyor belt 5 is adjusted to only pass one row of buttons (adjusted according to the size of the buttons), the excess buttons are squeezed into the return hopper, leaving a row of buttons on one side of the conveyor belt, which is convenient for subsequent detection equipment to detect the buttons. The adjustment plates 802 of this embodiment are symmetrically provided with two groups, and the working principles of the two groups of adjustment plates 802 are the same.

[0024] Furthermore, a raised plate 301 is provided on the loading conveyor belt 3. Since the loading conveyor belt 3 is arranged to be tilted upward, the number of buttons conveyed by the loading conveyor belt 3 is increased by providing the raised plate 301, thereby improving the loading efficiency.

[0025] Furthermore, a mounting plate 9 is provided in the conveying channel 4, an adjustable bracket 10 is installed on the mounting plate 9, and the material sorting wheel 6 is rotatably set on the bracket 10. Specifically, a connecting rod can be provided on the bracket 10, and a connecting hole can be provided on the mounting plate 9. The connecting rod of the bracket is inserted into the connecting hole and locked by a nut sleeve, thereby realizing the height adjustment of the bracket 10, and the gap between the material sorting wheel 6 and the conveyor belt 5 can be changed by changing the height of the bracket 10, thereby changing the gap 12 according to the thickness of different buttons, so that buttons of different thickness specifications can be sorted by the material sorting wheel. In combination with the adjustment plate 802 on the distributor 8, it can be adjusted according to the size of the button, so that the feeding device can feed and convey buttons of different sizes and thickness specifications, with strong versatility and easy use.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the design concept of the present invention should be included in the protection scope of the present invention.

Claims

1. A fast feeding device for a button inspection device, comprising a frame (1), characterized in that: The frame (1) is provided with a feeding mechanism (101) and a conveying mechanism (102), the feeding mechanism (101) comprising a feeding hopper (2) and a feeding conveyor belt (3), one end of the feeding conveyor belt (3) being connected to the bottom of the feeding hopper (2), and the other end being connected to the conveying mechanism (102), the conveying mechanism (102) comprising a conveying channel (4), a conveying belt (5) and a material sorting wheel (6) being provided in the conveying channel (4), the material sorting wheel (6) being arranged above the conveying belt (5), and a gap having the same thickness as a button being left between the material sorting wheel (6) and the conveying belt (5); a material divider (8) being provided in the conveying channel (4), the material divider (8) being arranged behind the material sorting wheel (6) along the conveying direction of the conveying belt (5); the material divider (8) being used for arranging the buttons on the conveying belt (5) into rows.

2. A fast feeding device for button detection equipment according to claim 1, characterized in that: The frame (1) is provided with a return mechanism (103), the return mechanism (103) comprising a return hopper (7) and a return conveyor belt (11), the upper opening of the return hopper (7) being arranged beside the conveying channel (4) and communicating with the conveying channel (4), the lower opening of the return hopper (7) being arranged above the return conveyor belt (11); the return conveyor belt (11) being connected to the upper hopper (2), so that buttons dropped from the return hopper (7) are continuously conveyed to the upper hopper (2) through the return conveyor belt (11).

3. The fast feeding device of a button detection device according to claim 2, characterized in that: The return hopper (7) is provided in two groups, and the two groups of return hoppers (7) are respectively arranged on both sides of the conveying channel (4).

4. The fast feeding device of a button detection device according to claim 2, characterized in that: The frame (1) is provided with a hook-and-loop return hopper (13), the inlet end of which is provided with a scraper (14), the scraper (14) cooperates with the return belt body of the conveyor belt (5), and the outlet end of the hook-and-loop return hopper (13) is connected to the return hopper (7).

5. The fast feeding device of a button detection device according to claim 1, characterized in that: The material distributor (8) comprises a base (801) and an adjustment plate (802) rotatably matched with the base (801); a sloped guide portion (8011) is provided on the side of the base (801) facing the material sorting wheel (6); one end of the adjustment plate (802) is matched with the sloped guide portion (8011), and the other end is extended to the outside of the conveyor belt (5).

6. The fast feeding device of a button detection device according to claim 1, characterized in that: The loading conveyor belt (3) is provided with a raised plate (301).

7. The fast feeding device of a button detection device according to claim 1, characterized in that: A mounting plate (9) is provided in the conveying channel (4), an adjustable bracket (10) is mounted on the mounting plate (9), and the material sorting wheel (6) is rotatably arranged on the bracket (10).