Surface layer particle coating device

The surface particle coating device addresses the inflexibility of fixed hoppers by allowing height adjustment and precise material distribution, enhancing applicability, efficiency, and product quality through a lifting drive unit and variable frequency motor.

CN222204097UActive Publication Date: 2024-12-20BEIJING LONGXIANG ENVIRONMENT PROTECTION TECH CO LTD +1
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Patent Information

Application Number
CN202420678471.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2024-12-20
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

Existing surface particle coating devices have fixed hoppers and drop-off devices that cannot be adjusted in height, limiting their applicability and flexibility, and suffer from issues like particle accumulation and blockage during delivery.

Method used

A surface particle coating device with a lifting drive unit that allows the hopper to move up and down, equipped with a variable frequency motor to control the rotation speed of the blanking shaft, and features a partitioned hopper and discharge part for precise material distribution.

Benefits of technology

The device achieves flexible height adjustment, smooth material delivery, and uniform particle distribution, reducing maintenance frequency, improving efficiency, and ensuring product quality and raw material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a surface layer particle coating device, and relates to the technical field of particle coating. The second stand column is parallel to the first stand column; the lifting driving part is arranged on the first stand column and the second stand column; the two ends of the hopper are connected with the lifting driving part respectively, so that the lifting driving part drives the hopper to move upwards or downwards relative to the first stand column and the second stand column under the driving of the lifting driving part; and the discharging part is positioned in the hopper and is connected with the lifting driving part. The height of the hopper can be flexibly adjusted according to different working requirements and scenes.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle coating, in particular to a surface particle coating device. Background Art

[0002] At present, some methods for protecting the surface layer of imitation stone products have been proposed and applied. These methods mainly cover the surface of the substrate with a foam belt or a plastic film belt to form a protective surface layer to achieve the protective effect of the surface layer of imitation stone. However, the existing methods have some problems and shortcomings.

[0003] When coating, fixed hoppers and drop-off devices are usually used to drop particles. However, fixed structures have some problems. For example, since the positions of the hoppers and drop-off devices are fixed, the height cannot be adjusted according to actual needs, which limits the applicability and flexibility of the equipment. Therefore, further improvements are urgently needed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a surface particle coating device, which improves production efficiency and can flexibly adjust the height of the hopper according to different work requirements and scenarios.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0006] A surface particle coating device, comprising:

[0007] First pillar;

[0008] A second column, parallel to the first column;

[0009] A lifting drive unit, arranged on the first column and the second column;

[0010] The hopper has two ends connected to the lifting drive unit, so that the lifting drive unit drives the hopper to move upward or downward relative to the first column and the second column.

[0011] The discharging part is located in the hopper and connected to the lifting drive part; the discharging part includes:

[0012] A variable frequency motor connected to the lifting drive unit;

[0013] A blanking shaft, one end of which passes through the hopper and is connected to the output end of the variable frequency motor, and the other end of which passes through the hopper and is connected to the bearing seat on the lifting drive unit. The blanking shaft is located in the blanking trough and is provided with a plurality of slot holes.

[0014] Furthermore, the lifting drive unit includes:

[0015] A first motor is disposed on the first column, an output shaft of the first motor is connected to a first coupling, and the first coupling is connected to two worm gears;

[0016] One end of the first screw rod is connected to the first coupling through a worm, and the other end is threadedly connected to the first nut, and the first nut is arranged on the second support plate.

[0017] Furthermore, the lifting drive unit also includes:

[0018] A synchronizing shaft, one end of which is connected to the first coupling through another worm, and the other end of which is connected to the second coupling, and the second coupling is arranged on the first column;

[0019] One end of the second screw rod is connected to the second coupling through a worm, and the other end is threadedly connected to the second nut, and the second nut is arranged on the first support plate.

[0020] Furthermore, a first slide rail is provided on one side of the first column; a second slide rail is provided on a side of the second column opposite to the first column; and the lifting drive unit further includes:

[0021] A second support, connected to one end of the hopper and to one end of the first support plate;

[0022] A plurality of second sliders are provided, wherein the plurality of second sliders are provided on the second support, and the second sliders are provided with sliding grooves matching with the second slide rails, so that the second sliders are slidably connected with the second slide rails;

[0023] A first support, connected to the other end of the hopper and to one end of the second support plate;

[0024] The first sliding block is arranged on the first support, and the first sliding block is provided with a sliding groove matched with the first sliding rail, so that the first sliding block is slidably connected with the first sliding rail.

[0025] Furthermore, a partition is provided on the hopper so that the partition divides the hopper into a plurality of separate spaces.

[0026] Furthermore, a transverse cover plate is provided on the hopper, and a vertical cover plate is provided on the first column.

[0027] Furthermore, four first sliding blocks are provided, and every two first sliding blocks are provided on one first sliding rail, and the two first sliding rails are parallel to each other;

[0028] Four second sliding blocks are provided, and every two second sliding blocks are provided on one second sliding rail, and the two second sliding rails are parallel to each other.

[0029] Furthermore, the slot hole and the blanking shaft are integrally formed.

[0030] The above solution of the utility model includes at least the following beneficial effects:

[0031] According to the above scheme of the utility model, the hopper and the discharge part can move freely up and down between the first column and the second column through the lifting drive part, and the height of the hopper can be flexibly adjusted according to different work requirements and scenarios, thereby improving the applicability and flexibility of the equipment.

[0032] The rotation speed of the blanking shaft is controlled by a variable frequency motor to achieve uniform delivery of particles. The multiple slots on the blanking shaft can ensure that the particles are evenly distributed during the delivery process, avoiding the problem of particle accumulation or missing that may occur in traditional equipment. This makes the delivery of particles smoother and effectively avoids the problem of particle blockage. This not only reduces the frequency and cost of equipment maintenance, but also greatly improves work efficiency and coating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a stereoscopic diagram of the surface particle coating device of the utility model.

[0034] Figure 2 The surface particle coating device of the utility model Figure 1 A three-dimensional image after the vertical cover plate is removed.

[0035] Figure 3 The surface particle coating device of the utility model Figure 1 A three-dimensional image from another perspective after the vertical cover plate is removed.

[0036] Figure 4 The surface particle coating device of the utility model Figure 1 A three-dimensional view with the vertical cover plate and the horizontal cover plate removed.

[0037] Figure 5 It is a partial structural schematic diagram of the surface particle coating device of the utility model.

[0038] Figure 6 The surface particle coating device of the utility model Figure 5 A schematic diagram of the enlarged structure in the middle.

[0039] Figure 7 It is a partial structural schematic diagram of the surface particle coating device of the utility model from another perspective.

[0040] Figure 8 The surface particle coating device of the utility model Figure 7 Enlarged schematic diagram of the structure at point B in the middle.

[0041] Fig. 9 It is a schematic diagram of the position of the material drop chute of the surface particle coating device of the utility model.

[0042] Explanation of the reference numerals in the accompanying drawings: 1. vertical cover plate; 2. horizontal cover plate; 21. partition plate; 22. hopper; 221. blanking chute; 23. first support plate; 24. first support seat; 25. first slide block; 26. second support plate; 27. second support seat; 28. second slide block; 3. first column; 31. first slide rail; 4. lifting drive unit; 41. first motor; 42. first screw rod; 43. first coupling; 44. first nut; 45. synchronous shaft; 46. second coupling; 47. second screw rod; 48. second nut; 5. second column; 51. second slide rail; 6. discharge unit; 61. variable frequency motor; 62. blanking shaft; 621. slot. DETAILED DESCRIPTION

[0043] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0044] like Figures 1 to 9 As shown, the embodiment of the utility model provides a surface particle coating device, comprising:

[0045] First column 3;

[0046] A second column 5, parallel to the first column 3;

[0047] A lifting drive unit 4 is provided on the first column 3 and the second column 5;

[0048] The hopper 22 has two ends connected to the lifting drive unit 4, so that the lifting drive unit 4 drives the hopper 22 to move upward or downward relative to the first column 3 and the second column 5.

[0049] The discharging portion 6 is located in the hopper 22 and connected to the lifting driving portion 4 .

[0050] In the embodiment of the utility model, the device realizes the smooth lifting and lowering of the hopper 22 along the first column 3 and the second column 5 by setting the lifting drive unit 4, ensures the stability and accuracy of the lifting process of the hopper 22, improves the work efficiency, and reduces the difficulty of operation. Secondly, the discharge part 6 is located in the hopper 22 and is connected to the lifting drive unit 4, so that the material can be discharged accurately and quickly at a predetermined position, which not only ensures the uniformity and continuity of the material discharge, but also avoids the waste and pollution of the material, and improves the utilization rate of the raw materials. In addition, since the first column 3 and the second column 5 are parallel to each other, it provides greater flexibility and stability for the lifting and lowering of the hopper 22, ensuring the flatness and quality of the surface particle coating. Therefore, the surface particle coating device not only improves the work efficiency and raw material utilization, but also ensures the surface quality and flatness of the product.

[0051] like Figures 1 to 9 As shown, the lifting drive unit 4 includes:

[0052] A first motor 41 is disposed on the first column 3, wherein an output shaft of the first motor 41 is connected to a first coupling 43, and the first coupling 43 is connected to two worm gears;

[0053] A first screw rod 42, one end of which is connected to a first coupling 43 via a worm, and the other end of which is threadedly connected to a first nut 44, wherein the first nut 44 is disposed on the second support plate 26;

[0054] A synchronization shaft 45, one end of which is connected to the first coupling 43 through another worm, and the other end of which is connected to the second coupling 46, and the second coupling 46 is arranged on the first column 3;

[0055] A second screw rod 47, one end of which is connected to the second coupling 46 through a worm, and the other end of which is threadedly connected to a second nut 48, wherein the second nut 48 is disposed on the first support plate 23; a first slide rail 31 is disposed on one side of the first column 3; a second slide rail 51 is disposed on the side of the second column 5 opposite to the first column 3; the lifting drive unit 4 further includes:

[0056] A second support 27 connected to one end of the hopper 22 and to one end of the first support plate 23;

[0057] A plurality of second sliders 28 are provided, and the plurality of second sliders 28 are provided on the second support 27, and a slide groove matching with the second slide rail 51 is provided on the second slider 28, so that the second slider 28 is slidably connected with the second slide rail 51;

[0058] A first support 24 is connected to the other end of the hopper 22 and to one end of the second support plate 26;

[0059] The first sliding block 25 is disposed on the first support 24 , and a sliding groove matched with the first sliding rail 31 is disposed on the first sliding block 25 , so that the first sliding block 25 is slidably connected with the first sliding rail 31 .

[0060] In the embodiment of the utility model, the first coupling 43 is driven by the first motor 41, and then the two worms are driven to rotate simultaneously, so that the first screw 42 and the second screw 47 can realize synchronous rotation through their respective screw nuts, ensuring the stability and synchronization of the hopper 22 during the lifting process, and avoiding the device failure or product quality problems caused by the asynchronous lifting. Secondly, the setting of the first slide rail 31 and the second slide rail 51, in conjunction with the first slider 25 and the second slider 28, provides a smooth and precise guide for the lifting of the hopper 22. The sliding connection mode not only reduces the friction resistance during the lifting process, but also improves the wear resistance and service life of the device. In addition, the hopper 22 is firmly connected to the lifting drive unit 4 through the first support 24 and the second support 27, ensuring that the hopper 22 will not shake or deflect during the lifting process, thereby ensuring the accuracy and continuity of material discharge. Therefore, the design of the lifting drive unit 4 not only improves the stability and work efficiency of the device, but also ensures the surface quality and precision of the product, and its structure is compact, easy to operate and convenient to maintain.

[0061] like Figures 1 to 9 As shown, the hopper 22 is provided with a partition 21, so that the partition 21 divides the hopper 22 into a plurality of separate spaces; the discharge portion 6 includes:

[0062] A variable frequency motor 61 is fixedly connected to the second support 27;

[0063] One end of the blanking shaft 62 passes through the hopper 22 and is connected to the output end of the variable frequency motor 61 , and the other end passes through the hopper 22 and is connected to a bearing seat 63 fixed on the first support 24 .

[0064] In the embodiment of the utility model, by setting a partition 21 on the hopper 22, the inside of the hopper 22 is divided into a plurality of separate spaces, so that materials of different types or properties can be stored and transported separately, avoiding mixing and contamination between materials. At the same time, the plurality of separate spaces can also be flexibly adjusted as needed to adapt to different production requirements and material characteristics. Secondly, the discharge part 6 adopts the method of driving the blanking shaft 62 by the variable frequency motor 61 to achieve precise control of material discharge. The variable frequency motor 61 can adjust the speed and direction according to actual needs, thereby controlling the rotation speed and direction of the blanking shaft 62, and then controlling the discharge amount and uniformity of the material, which not only improves the accuracy and continuity of material discharge, but also avoids waste and pollution of materials. In addition, one end of the blanking shaft 62 is connected to the output end of the variable frequency motor 61, and the other end penetrates the hopper 22 and is connected to the bearing seat 63 fixed on the first support 24, so that the blanking shaft 62 is more stable and reliable during the rotation process, reducing the possibility of failure and improving the service life of the device. Therefore, the design of the hopper 22 and the discharge part 6 not only improves the flexibility and adaptability of the device, but also ensures the accuracy and continuity of material discharge. It has a compact structure, simple operation and convenient maintenance.

[0065] like Figures 1 to 9 As shown, the blanking shaft 62 is located in the blanking trough 221, and a plurality of slots 621 are provided on the blanking shaft 62; a transverse cover plate 2 is provided on the hopper 22, and a vertical cover plate 1 is provided on the first column 3; four first slide blocks 25 are provided, and every two first slide blocks 25 are provided on one first slide rail 31, and the two first slide rails 31 are parallel to each other;

[0066] Four second sliding blocks 28 are provided, and every two second sliding blocks 28 are provided on one second slide rail 51 , and the two second slide rails 51 are parallel to each other; the slot 621 and the blanking shaft 62 are integrally formed.

[0067] In the embodiment of the utility model, the blanking shaft 62 is located in the blanking trough 221, and a plurality of slots 621 are provided on the blanking shaft 62. Such a design allows the material to be spread more evenly on the surface of the substrate through the slots 621, thereby improving the uniformity and efficiency of spreading. At the same time, the slots 621 are integrally formed with the blanking shaft 62, thereby enhancing the integrity and stability of the structure. The arrangement of the horizontal cover plate 2 and the vertical cover plate 1 effectively prevents the splashing and scattering of the material during the spreading process, protects the working environment and the safety of the operator, and also reduces the waste of the material. The number and layout design of the first slider 25 and the second slider 28 make the hopper 22 more stable and smooth during the lifting process. The four first sliders 25 are respectively arranged on two mutually parallel first slide rails 31, and the four second sliders 28 are respectively arranged on two mutually parallel second slide rails 51. Such a design not only improves the smoothness of sliding, but also enhances the carrying capacity and stability of the device. The integral molding design of the slots 621 and the blanking shaft 62 not only simplifies the manufacturing process, but also improves the strength and durability of the components. The connection points between components are reduced, thereby reducing the possibility of failure and extending the service life of the device. The outer diameter of the blanking shaft 62 is just slightly smaller than the lateral width of the blanking trough 221, so that the blanking shaft 62 can just rotate in the blanking trough 221, so that during the rotation, the granular material can fall into the slot 621. When the slot 621 rotates to a downward direction, the granular material will automatically fall due to its own weight. The depth of the slot 621 is shallower, so that the granular material can be stored without delaying the falling.

[0068] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A surface particle coating device, characterized in that: include: A first column (3); A second column (5) parallel to the first column (3); A lifting drive unit (4) is arranged on the first column (3) and the second column (5); The hopper (22) has two ends respectively connected to the lifting drive unit (4) so ​​that the lifting drive unit (4) drives the hopper (22) to move upward or downward relative to the first column (3) and the second column (5) under the drive of the lifting drive unit (4); The discharge part (6) is located in the hopper (22) and is connected to the lifting drive part (4); the discharge part (6) comprises: A variable frequency motor (61) connected to the lifting drive unit (4); A blanking shaft (62) has one end that passes through the hopper (22) and is connected to the output end of the variable frequency motor (61), and the other end that passes through the hopper (22) and is connected to the bearing seat (63) on the lifting drive unit (4). The blanking shaft (62) is located in the blanking trough (221), and a plurality of slot holes (621) are provided on the blanking shaft (62).

2. The surface particle coating device according to claim 1, characterized in that: The lifting drive unit (4) comprises: A first motor (41) is arranged on the first column (3), the output shaft of the first motor (41) is connected to a first coupling (43), and the first coupling (43) is connected to two worm gears; One end of the first screw rod (42) is connected to the first coupling (43) through a worm, and the other end is threadedly connected to the first nut (44), and the first nut (44) is arranged on the second support plate (26).

3. The surface particle coating device according to claim 2, characterized in that: The lifting drive unit (4) further comprises: A synchronous shaft (45), one end of which is connected to the first coupling (43) through another worm gear, and the other end of which is connected to the second coupling (46), and the second coupling (46) is arranged on the first column (3); One end of the second screw rod (47) is connected to the second coupling (46) through a worm, and the other end is threadedly connected to a second nut (48), and the second nut (48) is arranged on the first support plate (23).

4. The surface particle coating device according to claim 3, characterized in that: A first slide rail (31) is provided on one side of the first column (3); a second slide rail (51) is provided on the side of the second column (5) opposite to the first column (3); the lifting drive unit (4) further comprises: A second support (27) connected to one end of the hopper (22) and to one end of the first support plate (23); A plurality of second sliders (28) are provided, wherein the plurality of second sliders (28) are provided on the second support (27), and a slide groove matching the second slide rail (51) is provided on the second slider (28) so that the second slider (28) is slidably connected to the second slide rail (51); A first support (24) connected to the other end of the hopper (22) and to one end of the second support plate (26); The first sliding block (25) is arranged on the first support (24), and the first sliding block (25) is provided with a sliding groove matched with the first sliding rail (31), so that the first sliding block (25) is slidably connected with the first sliding rail (31).

5. The surface particle coating device according to claim 4, characterized in that: A partition (21) is provided on the hopper (22), so that the partition (21) divides the inside of the hopper (22) into a plurality of separate spaces.

6. The surface particle coating device according to claim 5, characterized in that: The hopper (22) is provided with a transverse cover plate (2), and the first column (3) is provided with a vertical cover plate (1).

7. The surface particle coating device according to claim 6, characterized in that: Four first sliding blocks (25) are provided, and every two first sliding blocks (25) are provided on one first sliding rail (31), and the two first sliding rails (31) are parallel to each other; Four second sliding blocks (28) are provided, and every two second sliding blocks (28) are provided on one second sliding rail (51), and the two second sliding rails (51) are parallel to each other.