Auger aggregate flattening structure
By designing the flattened structure of the twisted dragon aggregate and using inductors and motors to drive the twisted dragon rotation, the problem of uneven pile temperature caused by inconsistent tea pile height is solved, and the uniform distribution of tea leaves and the consistency of pile temperature is achieved, which improves the The quality and production efficiency of tea.
Patent Information
- Application Number
- CN202421033850.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When the tea pile is fermented on the ground, the pile temperature is uneven due to inconsistent height, which affects the uniformity of the aroma of ripe tea and the overall quality.
A flattened structure of the sling dragon aggregate is designed, including the conveyor belt frame, the first sling dragon and the second sling dragon. The height of the tea is detected by the sensor, and the motor is used to drive the sling dragon to rotate, so as to spread the tea evenly to ensure the pile temperature. consistency.
It achieves even sharing of tea leaves, maintains consistent pile temperature, and improves the quality and production efficiency of cooked tea.
Smart Images

Figure CN222204142U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea production, in particular to an auger aggregate flattening structure. Background Art
[0002] The fermented tea of raw tea (such as Pu'er tea, Liubao tea, etc.) is made by piling the raw tea on the ground for natural fermentation. Among them, the pile temperature is an important factor in forming the aroma of mature tea. It is generally believed that 55℃~65℃ is the best period for pile temperature fermentation transformation, the best temperature in the pile of tea is 40~42℃, and the limit temperature is 60℃ (here refers to the temperature at a depth of 50 cm in the tea pile).
[0003] However, when the tea piles formed by the raw tea are fermented on the ground, the pile temperature is not uniform due to the uneven height of the tea piles, which further affects the uniformity of the aroma and the overall quality of the cooked tea. Therefore, it is necessary to improve it. Utility Model Content
[0004] The utility model aims to provide an auger aggregate leveling structure to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A auger aggregate flattening structure comprises a conveyor belt frame, a first auger, a second auger and a controller, wherein a material receiving frame is installed on the right side of the conveyor belt frame, a first conveyor belt is installed inside the conveyor belt frame, a transfer frame is arranged at the lower right side of the conveyor belt frame, the first auger and the second auger are arranged side by side inside the transfer frame, a second motor is arranged at the front side of the first auger and the second auger for driving the first auger and the second auger to rotate, sensors are installed on both sides of the transfer frame, the controller is electrically connected to the sensor and the second motor respectively, and a second conveyor belt is arranged below the transfer frame.
[0007] Furthermore, the conveyor belt frame is designed to be inclined with the left side higher and the right side lower.
[0008] Furthermore, the first auger and the second auger have the same structure.
[0009] Furthermore, a first motor is installed above the conveyor belt frame.
[0010] Furthermore, a driving component is installed at the output end of the first motor.
[0011] Furthermore, a protective frame is installed on the outer side of the second conveyor belt.
[0012] Furthermore, a driving component is installed at the connection between the first auger, the second auger and the second motor.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The flattening structure provided by the utility model is mainly used for the uniform distribution of tea leaves. The equipment itself utilizes the first auger and the second auger to rotate and distribute the tea leaves that are too high, so that the fallen tea leaves are kept in a uniform distribution state, thereby keeping the pile temperature of the produced tea leaves consistent, making it convenient for the staff to control the temperature in the transfer frame and achieving the uniform pile temperature of the original tea fermentation tea pile on the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a side section schematic diagram of a auger aggregate leveling structure for the present invention;
[0016] Figure 2 This is a schematic diagram of the top-section structure of an auger aggregate leveling structure in this application;
[0017] Figure 3 This is a partial structural schematic diagram of a auger aggregate leveling structure used in this application.
[0018] In the figure:
[0019] 1. Conveyor belt frame; 2. First conveyor belt; 3. Material receiving frame; 4. First motor; 5. Transfer frame; 6. Sensor; 7. Protection frame; 8. Second conveyor belt; 9. Second motor; 10. First auger; 11. Second auger; 12. Driving part. DETAILED DESCRIPTION
[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] like Figure 1-3As shown, the utility model provides an auger aggregate flattening structure, including a conveyor belt frame 1, a first auger 10, a second auger 11 and a controller (not shown in the figure), a material receiving frame 3 is installed on the right side of the conveyor belt frame 1, a first conveyor belt 2 is installed inside the conveyor belt frame 1, a transfer frame 5 is arranged at the lower right of the conveyor belt frame 1, the first auger 10 and the second auger 11 are arranged side by side inside the transfer frame 5, a second motor 9 is arranged at the front side of the first auger 10 and the second auger 11, which is used to drive the first auger 10 and the second auger 11 to rotate, and excessive tea leaves stay in the transfer frame 5 for a while when passing through the transfer frame 5, sensors 6 are installed on both sides of the transfer frame 5, one of the sensors 6 is installed on the left middle side of the transfer frame 5, and the other is installed on the lower right side of the transfer frame 5, the two sensors 6 can detect the height of the tea leaves, and a second conveyor belt 8 is arranged below the transfer frame 5; the controller is electrically connected to the sensor 6 and the second motor respectively, and when in use, the controller obtains the signal received by the sensor, thereby controlling the start and stop of the second motor.
[0022] The first auger 10 and the second auger 11 have the same structure.
[0023] It should be noted that during operation, if too much tea leaves fall into the transfer frame and the tea leaves cannot pass through the middle of the two augers, the tea leaves will stay in the transfer frame for a while. At this time, the sensor 6 detects that the tea leaves are too high and controls the second motor to rotate, thereby starting the first augers 10 and the second augers 11 to rotate.
[0024] The auger aggregate flattening structure provided in this embodiment is mainly used for the uniform distribution of tea leaves. The equipment itself utilizes the rotation of the first auger 10 and the second auger 11 to effectively and evenly distribute the tea leaves that are piled too high, ensuring that the tea leaves remain evenly distributed when falling. This structure helps to maintain the consistency of the temperature of the tea pile, provides convenience for the staff, and enables them to more easily control the temperature within the transfer frame, thereby ensuring the uniformity of the pile temperature of the raw tea fermentation tea pile on the production line and ensuring the fermentation quality of the tea leaves.
[0025] The sensor 6 is preferably a photoelectric sensor, and the two sensors 6 are electrically connected to the motor, that is, when the sensor 6 detects that the tea leaves are too high, the first auger 10 and the second auger 11 can be started to rotate to spread the tea leaves inside the transfer frame 5.
[0026] As an implementation mode, the conveyor belt frame 1 is designed to be inclined with the left side higher and the right side lower. The conveyor belt frame 1 is used to install the first conveyor belt 2, which can move the tea leaves from a low place to a high place.
[0027] As an implementation manner, the first auger 10 and the second auger 11 have the same structure, and after the first auger 10 and the second auger 11 rotate, the tea leaves are evenly spread out.
[0028] As an implementation manner, a first motor 4 is installed above the conveyor belt frame 1 , and the first motor 4 can be used to provide power to the first conveyor belt 2 inside the conveyor belt frame 1 .
[0029] As an embodiment, a driving member 12 is installed at the output end of the first motor 4, wherein the driving member 12 is a chain, and the driving member 12 can transmit power from the output end of the first motor 4 to the first conveyor belt 2, so that the first conveyor belt 2 can realize the conveying operation.
[0030] As an implementation mode, a protective frame 7 is installed on the outer side of the second conveyor belt 8. The protective frame 7 on the outer side of the second conveyor belt 8 is used to limit the position of the tea leaves to prevent the tea leaves from leaking from both sides.
[0031] As an implementation mode, a driving component is installed at the connection between the first auger 10 and the second auger 11 and the second motor 9. It should be noted that the driving component cooperates with the second motor 9 to realize the simultaneous rotation of the first auger 10 and the second auger 11, which is a prior art. For example, the driving component includes a driving gear and two driven gears, the driving gear is installed at the output end of the second motor 9, and the driven gear is installed at one end of the first auger 10, and the other driven gear is installed at one end of the second auger 11, and the two driven gears are respectively meshed with the driving gear. Therefore, when the second motor 9 drives the driving gear to rotate, the driving gear drives the driven gear to rotate, so that the second motor 9 drives the first auger 10 and the second auger 11 to rotate, so as to realize the spreading and unloading of tea leaves.
[0032] Working principle:
[0033] When the auger material aggregation and flattening structure is in use, the first motor 4 above the conveyor belt frame 1 is first started to enable the driving member 12 to drive the first conveyor belt 2 to work, and the raw tea is poured in through the receiving frame 3, and then transported to the first conveyor belt 2 inside the conveyor belt frame 1, enters the transfer frame 5 from the right side of the first conveyor belt 2, and then falls to the second conveyor belt 8 through the transfer frame 5. If the height of the raw tea does not reach the height detected by the sensor 6, the second motor 9 will not start. If the sensor 6 detects that the tea leaves are piled too high, the second motor 9 will start, and the second motor 9 drives the first auger 10 and the second auger 11 to rotate, and the auger evenly flattens the tea leaves, and evenly flattens the raw tea materials to both sides so that the height of the raw tea materials on the second conveyor belt 8 is consistent. The second conveyor belt 8 uses two sensors 6 to sense whether the raw tea is flattened to a certain height, thereby achieving a uniform height of the raw tea piles on the production line and a uniform temperature of the raw tea fermentation piles on the production line.
[0034] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0035] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present application. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0036] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0037] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0038] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. An auger aggregate leveling structure, comprising a conveyor belt frame, a first auger, a second auger and a controller, It is characterized in that A material receiving frame is installed on the right side of the conveyor belt frame, a first conveyor belt is installed inside the conveyor belt frame, a transfer frame is arranged at the lower right side of the conveyor belt frame, the first auger and the second auger are arranged side by side inside the transfer frame, sensors are installed on both sides of the transfer frame, the sensors are electrically connected to the controller, second motors are arranged on the front sides of the first auger and the second auger, the second motor is electrically connected to the controller, and a second conveyor belt is arranged below the transfer frame.
2. The auger aggregate flattening structure according to claim 1, It is characterized in that The conveyor belt frame is designed to be inclined with the left side higher and the right side lower.
3. The auger aggregate flattening structure according to claim 1, It is characterized in that The first auger and the second auger have the same structure.
4. The auger aggregate flattening structure according to claim 1, It is characterized in that A first motor is installed above the conveyor belt frame.
5. The auger aggregate flattening structure according to claim 4, It is characterized in that A driving component is installed at the output end of the first motor.
6. The auger aggregate flattening structure according to claim 1, It is characterized in that A protection frame is installed on the outer side of the second conveyor belt.
7. The auger aggregate flattening structure according to claim 1, It is characterized in that A driving component is installed at the connection between the first auger and the second auger and the second motor.
