Polyester yarn winding tension adjusting mechanism
By designing a polyester wire winding tension adjustment mechanism, using components such as electric push rods, connecting sleeves, installation grooves and pressure sensors, real-time detection and adjustment of the tension in the existing technology is solved, and the tension cannot be detected and adjusted in real time in the existing technology. The problem ensures the stability and safety of the winding process.
Patent Information
- Application Number
- CN202420197883.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The prior art cannot detect and adjust the tension of the polyester wire in real time, resulting in excessive tension that may cause breakage during the winding process of the polyester wire.
A polyester wire winding tension adjustment mechanism is designed, including a fixed base, mounting bracket, electric push rod, connecting sleeve, mounting slot, mounting block, pressure sensor, connecting slot, mounting column and limit ring, through these components, the Real-time detection and adjustment of polyester wire tension to avoid excessive or excessive tension.
Effectively adjust the tension of the polyester wire, ensure the stability of the winding process, facilitate the replacement and maintenance of pressure sensors and installation columns, and avoid the fracture problems caused by out-of-control tension.
Smart Images

Figure CN222204358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester yarn winding, in particular to a polyester yarn winding tension regulating mechanism. Background Art
[0002] Polyester yarn is an important variety of synthetic fiber. It is a fiber-forming polymer made from purified terephthalic acid or dimethyl terephthalate and ethylene glycol through esterification or ester exchange and polycondensation reaction. The characteristic of polyester yarn is that it can withstand chemicals and frequent washing, reducing fading and discoloration of clothes. Therefore, it is often used in hotel uniforms, stone-ground blue denim clothing, sportswear or children's clothing. In the manufacturing process of polyester yarn, a winding device is required to wind it.
[0003] In the prior art, the patent with application number CN202320342577.5 discloses a winding device for the production and processing of chemical fiber polyester yarn. By rotating the rotating rod, the rotating rod drives the turntable to rotate, the turntable drives the worm to rotate, and the worm drives the worm wheel to rotate. Under the action of the rack, the worm wheel drives the mounting plate to move, thereby driving the wire wheel to move to adjust the tension of the chemical fiber polyester yarn. However, the patent CN202320342577.5 cannot detect the tension of the polyester yarn in real time, which makes it difficult to determine the size of the tension of the polyester yarn. If the tension applied is too large, it is easy to cause the polyester yarn to break during the winding process. Therefore, a polyester yarn winding tension adjustment mechanism is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a polyester yarn winding tension adjustment mechanism for solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A polyester yarn winding tension adjustment mechanism comprises a fixed base, a mounting bracket is fixedly arranged on the top of the fixed base, an electric push rod 1 is fixedly arranged on the top of the mounting bracket, a connecting sleeve is fixedly arranged on the output end of the electric push rod 1, a connecting frame is fixedly arranged on the bottom of the connecting sleeve, a mounting groove is opened on the upper side wall of the connecting frame, a mounting block is overlapped inside the mounting groove, a connecting plate is fixedly arranged on the bottom of the mounting block, a pressure sensor is fixedly arranged on the bottom of the connecting plate, a connecting groove is penetrated through the lower side wall of the connecting frame, a mounting column is slidably arranged inside the connecting groove, a limiting ring is overlapped on the surface of the mounting column, a fixing bolt is threadedly arranged on the inner side of the limiting ring, a tension wheel is fixedly arranged on the bottom of the mounting column, and a winding assembly for facilitating the winding of the polyester yarn is arranged on the top of the fixed base.
[0007] Preferably, the winding assembly includes a support plate arranged on the top of the fixed base, a driving motor is fixedly arranged on the front side of the front support plate, a limiting shaft 1 is fixedly arranged on the output end of the driving motor, a winding drum is overlapped on the surface of the limiting shaft 1, an electric push rod 2 is fixedly arranged on the rear side of the rear support plate, a connecting column is fixedly arranged on the output end of the electric push rod 2, a limiting shaft 2 is rotatably arranged on the surface of the connecting column, the limiting shaft 2 is overlapped on the winding drum, and a guide assembly is arranged on the left side of the support plate for guiding when winding the polyester yarn.
[0008] Preferably, the guide assembly includes an L-shaped plate arranged on the left side of the support plate, a servo motor is fixedly arranged on the front side of the L-shaped plate, a screw is fixedly arranged on the output end of the servo motor, a moving block is threadedly arranged on the surface of the screw, a guide wheel is rotatably arranged inside the moving block, a limit rod is slidably arranged inside the moving block, the limit rod is fixedly installed between the facing surfaces of the L-shaped plates, and a blocking ring is fixedly arranged on the surface of the limit rod.
[0009] Preferably, the longitudinal cross-section of the mounting groove is a T-shaped structure, the mounting block is a T-shaped structure, and the mounting block is adapted to the mounting groove.
[0010] Preferably, the limiting ring is in a circular shape, the bottom of the limiting ring is overlapped with the lower side wall of the connecting frame, and the limiting ring is made of a lightweight material.
[0011] Preferably, the mounting column has a rectangular structure, the top end of the mounting column is in contact with the detection end of the pressure sensor, and the mounting column is made of a lightweight material.
[0012] Preferably, the blocking ring is in a circular ring structure, and the number of the blocking rings is two, and the two blocking rings are both located on the surface of the blocking ring and are symmetrically distributed.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the polyester yarn winding tension adjustment mechanism, through the arrangement of the mounting bracket, the electric push rod, the connecting sleeve, the connecting frame, the mounting groove, the mounting block, the connecting plate, the pressure sensor, the connecting groove, the mounting column, the limit ring and the tension wheel, is convenient for adjusting the tension during the winding of the polyester yarn, and is convenient for detecting the tension of the polyester yarn, thereby avoiding the situation where the tension during the winding of the polyester yarn is too large or too small; through the arrangement of the mounting groove, the mounting block and the connecting plate, it is convenient to remove the pressure sensor for replacement or repair; through the arrangement of the connecting groove, the limit ring and the fixing bolt, it is convenient to replace the damaged mounting column. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2It is a schematic diagram of the longitudinal section of the structure of the utility model;
[0016] Figure 3 It is an exploded view of the local structure of the utility model;
[0017] Figure 4 It is a schematic longitudinal section diagram of the winding assembly structure of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the structural guide component of the utility model.
[0019] In the figure: 1. Fixed base; 2. Mounting bracket; 3. Electric push rod 1; 4. Connecting sleeve; 5. Connecting frame; 6. Mounting slot; 7. Mounting block; 8. Connecting plate; 9. Pressure sensor; 10. Connecting slot; 11. Mounting column; 12. Limiting ring; 13. Support plate; 14. Driving motor; 15. Limiting shaft 1; 16. Winding drum; 17. Electric push rod 2; 18. Connecting column; 19. Limiting shaft 2; 20. L-shaped plate; 21. Servo motor; 22. Screw; 23. Moving block; 24. Guide wheel; 25. Limiting rod; 26. Blocking ring; 27. Fixing bolt; 28. Tension wheel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1-3As shown, a polyester yarn winding tension adjustment mechanism comprises a fixed base 1, a mounting bracket 2 is fixedly arranged on the top of the fixed base 1, an electric push rod 3 is fixedly arranged on the top of the mounting bracket 2, a connecting sleeve 4 is fixedly arranged on the output end of the electric push rod 3, a connecting frame 5 is fixedly arranged on the bottom of the connecting sleeve 4, a mounting groove 6 is opened on the upper side wall of the connecting frame 5, a mounting block 7 is overlapped and arranged inside the mounting groove 6, a connecting plate 8 is fixedly arranged on the bottom of the mounting block 7, a pressure sensor 9 is fixedly arranged on the bottom of the connecting plate 8, the longitudinal section of the mounting groove 6 is a T-shaped structure, and the mounting block 7 is a T-shaped structure The mounting block 7 is adapted to the mounting groove 6. The T-shaped mounting block 7 is inserted into the mounting groove 6 with a T-shaped longitudinal section, which is convenient for installing the connecting plate 8 at the position of the upper side wall of the connecting frame 5, so as to install the pressure sensor 9. The lower side wall of the connecting frame 5 is penetrated with a connecting groove 10. The connecting groove 10 is slidably provided with a mounting column 11. The mounting column 11 is a rectangular structure. The top of the mounting column 11 is in contact with the detection end of the pressure sensor 9. The mounting column 11 is made of a lightweight material. The mounting column 11 is in contact with the pressure sensor 9, which is convenient for the mounting column 11 to transmit the pressure received to the pressure sensor 9. Sensor 9, a limiting ring 12 is overlapped on the surface of the mounting column 11, and the limiting ring 12 is a circular structure. The bottom of the limiting ring 12 is overlapped with the lower side wall of the connecting frame 5. The limiting ring 12 is made of a lightweight material. Through the position of the limiting ring 12, it is convenient to fix the position of the mounting column 11. The lightweight material makes the limiting ring 12 lighter. The internal thread of the limiting ring 12 is provided with a fixing bolt 27. The bottom of the mounting column 11 is fixedly provided with a tension wheel 28. The top of the fixed base 1 is provided with a winding assembly that is convenient for winding the polyester yarn. Through the mounting bracket 2, the electric push rod 3, and the connecting sleeve 4 The arrangement of the connecting frame 5, the mounting groove 6, the mounting block 7, the connecting plate 8, the pressure sensor 9, the connecting groove 10, the mounting column 11, the limiting ring 12 and the tension wheel 28 is convenient for adjusting the tension of the polyester yarn during winding, and is convenient for detecting the tension of the polyester yarn, thereby avoiding the situation where the tension of the polyester yarn is too large or too small during winding. The arrangement of the mounting groove 6, the mounting block 7 and the connecting plate 8 makes it convenient to remove the pressure sensor 9 for replacement or repair. The arrangement of the connecting groove 10, the limiting ring 12 and the fixing bolt 27 makes it convenient to replace the damaged mounting column 11.
[0022] Reference Figure 4As shown, the winding assembly includes a support plate 13 arranged on the top of the fixed base 1, a driving motor 14 is fixedly arranged on the front side of the front support plate 13, a limiting shaft 15 is fixedly arranged on the output end of the driving motor 14, and a winding drum 16 is overlapped on the surface of the limiting shaft 15, and an electric push rod 2 17 is fixedly arranged on the rear side of the rear support plate 13, a connecting column 18 is fixedly arranged on the output end of the electric push rod 2 17, and a limiting shaft 2 19 is rotatably arranged on the surface of the connecting column 18, and the limiting shaft 2 19 is overlapped with the winding drum 16, and the winding drum 16 is inserted into the surface of the limiting shaft 15, and the limiting shaft 2 19 is pushed into the interior of the winding drum 16 by the output end driven by the electric push rod 2 17, so as to clamp and fix the winding drum 16, and the limiting shaft 15 is driven to rotate by the driving motor 14, so that the winding drum 16 rotates around the limiting shaft 15 and the limiting shaft 2 19, so that the winding drum 16 winds the polyester yarn.
[0023] Reference Figure 5 As shown, a guide assembly is provided on the left side of the support plate 13 for guiding the polyester yarn when winding, and the guide assembly includes an L-shaped plate 20 provided on the left side of the support plate 13, a servo motor 21 is fixedly provided on the front side of the L-shaped plate 20, a screw 22 is fixedly provided on the output end of the servo motor 21, a moving block 23 is threadedly provided on the surface of the screw 22, a guide wheel 24 is rotatably provided inside the moving block 23, a limit rod 25 is slidably provided inside the moving block 23, the limit rod 25 is fixedly installed between the opposite surfaces of the L-shaped plate 20, a blocking ring 26 is fixedly provided on the surface of the limit rod 25, and the blocking ring 26 is in the shape of a circular ring The structure has two blocking rings 26, which are both located on the surface of the blocking rings 26 and are symmetrically distributed. The blocking rings 26 are used to limit the travel of the moving block 23, thereby preventing the moving block 23 from driving the polyester yarn to move to the outside of the winding drum 16 through the guide wheel 24 and passing the polyester yarn through the top of the guide wheel 24. During the winding process of the polyester yarn, the output end of the servo motor 21 drives the screw 22 to rotate, so that the moving block 23 moves along the thread direction of the surface of the screw 22, and the moving block 23 is limited by the limit rod 25, thereby adjusting the winding position of the polyester yarn.
[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0025] When in use: when the tension of the polyester yarn needs to be adjusted, the output end is driven by the electric push rod 3 to drive the connecting sleeve 4 to move downward, and the connecting frame 5 is driven downward by the connecting sleeve 4, and the connecting frame 5 drives the mounting block 7 to move downward through the mounting groove 6, and the mounting block 7 drives the pressure sensor 9 to move downward through the connecting plate 8. At the same time, the mounting column 11 moves downward with the connecting frame 5 under the action of its own gravity and the gravity of the tension wheel 28, so that the tension wheel 28 moves the polyester yarn downward, so that the polyester yarn is subjected to a downward force, and because the force is mutual, the polyester yarn gives the tension wheel 28 a The same force in an upward direction causes the tension wheel 28 to transfer the force it receives to the mounting column 11, so that the mounting column 11 applies pressure to the pressure sensor 9, thereby detecting the tension of the polyester yarn in real time. When the pressure sensor 9 and the mounting column 11 are damaged, the pressure sensor 9 is pulled to drive the connecting plate 8 to move, so that the connecting plate 8 drives the mounting block 7 to slide out of the mounting groove 6, thereby replacing or repairing the pressure sensor 9, removing the fixing bolt 27, pulling the mounting column 11 downward, and taking the mounting column 11 out of the limit ring 12 and the connecting groove 10, and then the mounting column 11 can be repaired.
[0026] In summary, the polyester yarn winding tension adjustment mechanism, through the arrangement of the mounting bracket 2, the electric push rod 3, the connecting sleeve 4, the connecting frame 5, the mounting groove 6, the mounting block 7, the connecting plate 8, the pressure sensor 9, the connecting groove 10, the mounting column 11, the limit ring 12 and the tension wheel 28, is convenient for adjusting the tension during the winding of the polyester yarn, and is convenient for detecting the tension of the polyester yarn, thereby avoiding the situation where the tension during the winding of the polyester yarn is too large or too small. Through the arrangement of the mounting groove 6, the mounting block 7 and the connecting plate 8, it is convenient to remove the pressure sensor 9 for replacement or repair, and through the arrangement of the connecting groove 10, the limit ring 12 and the fixing bolt 27, it is convenient to replace the damaged mounting column 11, so as to solve the problems raised in the above-mentioned background technology.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyester yarn winding tension adjustment mechanism, comprising a fixed base (1), characterized in that: The top of the fixed base (1) is fixedly provided with a mounting bracket (2), the top of the mounting bracket (2) is fixedly provided with an electric push rod (3), the output end of the electric push rod (3) is fixedly provided with a connecting sleeve (4), the bottom of the connecting sleeve (4) is fixedly provided with a connecting frame (5), the upper side wall of the connecting frame (5) is provided with a mounting groove (6), the inside of the mounting groove (6) is overlapped with a mounting block (7), the bottom of the mounting block (7) is fixedly provided with a connecting plate (8), the connecting plate (8) A pressure sensor (9) is fixedly arranged at the bottom, a connecting groove (10) is penetrated through the lower side wall of the connecting frame (5), a mounting column (11) is slidably arranged inside the connecting groove (10), a limiting ring (12) is overlapped on the surface of the mounting column (11), a fixing bolt (27) is threadedly arranged inside the limiting ring (12), a tension wheel (28) is fixedly arranged at the bottom of the mounting column (11), and a winding assembly for facilitating the winding of the polyester yarn is arranged on the top of the fixed base (1).
2. A polyester yarn winding tension adjustment mechanism according to claim 1, characterized in that: The winding assembly comprises a support plate (13) arranged on the top of a fixed base (1); a driving motor (14) is fixedly arranged on the front side of the support plate (13) on the front side; a limiting shaft (15) is fixedly arranged on the output end of the driving motor (14); a winding drum (16) is overlapped on the surface of the limiting shaft (15); an electric push rod (17) is fixedly arranged on the rear side of the support plate (13) on the rear side; a connecting column (18) is fixedly arranged on the output end of the electric push rod (17); a limiting shaft (19) is rotatably arranged on the surface of the connecting column (18); the limiting shaft (19) is overlapped on the winding drum (16); and a guide assembly is arranged on the left side of the support plate (13) for guiding when the polyester yarn is wound.
3. A polyester yarn winding tension adjustment mechanism according to claim 2, characterized in that: The guide assembly comprises an L-shaped plate (20) arranged on the left side of the support plate (13); a servo motor (21) is fixedly arranged on the front side of the L-shaped plate (20); a screw rod (22) is fixedly arranged on the output end of the servo motor (21); a moving block (23) is threadedly arranged on the surface of the screw rod (22); a guide wheel (24) is rotatably arranged inside the moving block (23); a limiting rod (25) is slidably arranged inside the moving block (23); the limiting rod (25) is fixedly installed between the facing surfaces of the L-shaped plate (20); and a blocking ring (26) is fixedly arranged on the surface of the limiting rod (25).
4. A polyester yarn winding tension adjustment mechanism according to claim 1, characterized in that: The longitudinal cross-section of the mounting groove (6) is in a T-shaped structure, the mounting block (7) is in a T-shaped structure, and the mounting block (7) is adapted to the mounting groove (6).
5. A polyester yarn winding tension adjustment mechanism according to claim 1, characterized in that: The limiting ring (12) is of a circular structure, the bottom of the limiting ring (12) is overlapped with the lower side wall of the connecting frame (5), and the limiting ring (12) is made of a lightweight material.
6. A polyester yarn winding tension adjustment mechanism according to claim 1, characterized in that: The mounting column (11) has a rectangular structure, the top end of the mounting column (11) is in contact with the detection end of the pressure sensor (9), and the mounting column (11) is made of a lightweight material.
7. A polyester yarn winding tension adjustment mechanism according to claim 3, characterized in that: The blocking ring (26) is in a circular ring structure. There are two blocking rings (26). The two blocking rings (26) are both located on the surface of the blocking ring (26) and are symmetrically distributed.
