Constant-tension steel strand winding and unwinding device

By designing a detachable reel frame and drive disk connection, the steel stranded wire disk replacement process is simplified, the problem of long time replacing wire disks in the prior art is solved, and the automatic installation needs of flexible bracket photovoltaic components is met.

CN222204363UActive Publication Date: 2024-12-20通威新能源有限公司 +2
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Patent Information

Application Number
CN202420216127.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-20
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The existing constant tension steel strand retracting and retracting device requires disassembly of the entire drive system when replacing the wire disk. It is complex and time-consuming to operate, making it difficult to meet the automatic installation requirements of flexible bracket photovoltaic components.

Method used

A constant tension steel strand retracting device is designed. The reel frame is rotatably arranged on the bracket along its own axis through the reel shaft. The drive disk and the reel frame are removably connected, and are disconnected only when replacing the wire disk, which simplifies Replacement process.

Benefits of technology

It realizes rapid replacement of steel stranded wire coils, shortens replacement time, and meets the automated installation and production needs of flexible bracket photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a constant-tension steel strand take-up and pay-off device, and relates to the technical field of cable take-up and pay-off equipment. Comprising a support; the winding drum frame is provided with a winding drum shaft, and the winding drum shaft can be rotationally arranged on the support along the axis of the winding drum shaft; the driving disc is detachably connected with the winding drum frame, a through hole allowing the winding drum shaft to penetrate through is formed in the middle of the driving disc, and the driving disc is used for being in transmission connection with a rotary driver. The winding drum frame can be erected on the support in the mode of rotating along the axis of the winding drum frame through the winding drum shaft, the driving disc is detachably connected with the winding drum frame, so that the winding drum shaft only plays a supporting role, the winding drum frame is directly driven to rotate through the rotary driver in the normal use process, and the tension borne by the steel strand is constant; due to the fact that the reel cylinder only plays a supporting role, when the reel frame needs to be replaced, the drive disc and the reel frame can be directly disconnected, and therefore the steel strand coil can be rapidly replaced, and the steel strand replacing time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable retracting and releasing equipment, in particular to a constant tension steel strand retracting and releasing device. Background Art

[0002] In order to improve the installation efficiency of flexible support photovoltaic modules, automated equipment is usually used to install them. During the installation of flexible photovoltaic modules, a constant tension steel strand retracting device is required to provide steel strands. In the existing constant tension steel strand retracting device (cable retracting device), the wire drum is directly connected to the rotary drive device. However, in the production process of flexible support photovoltaic modules, a large amount of steel strands are required. Therefore, the steel strand drum needs to be replaced many times. When replacing the steel strand drum, the drive system of the steel strand retracting device needs to be completely disassembled. The replacement operation is not only complicated but also time-consuming, which makes it difficult to meet the production requirements of the automated installation of flexible support photovoltaic modules. Utility Model Content

[0003] In view of the technical problem that it takes a long time to replace the wire drum in the existing steel strand retracting and releasing device, the utility model provides a constant tension steel strand retracting and releasing device, which can quickly replace the steel strand reel to shorten the time for steel strand replacement and meet the production requirements of automated installation of flexible bracket photovoltaic modules.

[0004] The utility model is realized by the following technical solutions:

[0005] The utility model provides a constant tension steel strand retracting and releasing device, comprising: a bracket; a reel frame, which is provided with a reel shaft, and the reel shaft is arranged on the bracket and can rotate along its own axis; a drive plate, which is detachably connected to the reel frame, and a through hole is provided in the middle for the reel shaft to pass through, and is used for transmission connection with a rotating driver.

[0006] The constant tension steel strand winding and releasing device provided by the utility model has a drum frame that can be rotatably mounted on a bracket along its own axis through a drum shaft, and a driving disk and the drum frame are detachably connected so that the drum shaft only plays a supporting role. During normal use, the drum frame is directly driven by a rotating driver to rotate, and the tension of the steel strand is kept constant. Since the drum only plays a supporting role, when the drum frame needs to be replaced, the connection between the driving disk and the drum frame can be directly disconnected. Therefore, the steel strand reel can be quickly replaced to shorten the time for replacing the steel strand, thereby meeting the production requirements of automated installation of photovoltaic modules on flexible brackets.

[0007] In an optional embodiment, a rotary drive is further included, wherein the rotary drive is fixed on the bracket, and an output end of the rotary drive is detachably connected to the drive disk so as to directly drive the reel frame to rotate through the rotary drive.

[0008] In an optional embodiment, the rotary driver comprises an output shaft, and the output shaft is detachably connected to the driving disk to facilitate driving connection between the rotary driver and the driving disk.

[0009] In an optional embodiment, one end of the output shaft connected to the driving disk is sleeved outside one end of the reel shaft, and the output shaft and the reel shaft can rotate relative to each other to facilitate the installation of the reel shaft.

[0010] In an optional embodiment, the drive disc is provided with a drive protrusion, and the drive protrusion is inserted in the spoke gap of the reel frame to transmit the output torque of the rotary drive by the drive protrusion contacting the spoke. Therefore, it is only necessary to insert the drive protrusion in the spoke gap, which facilitates the quick connection between the drive disc and the reel frame.

[0011] In an optional embodiment, two driving protrusions are provided on the driving disc, and the two driving protrusions are arranged on both sides of the length direction of the reel shaft to ensure the stability of the torque transmitted by the driving disc.

[0012] In an optional embodiment, a V-shaped guide groove is provided in the middle portion of the driving disk, and the V-shaped guide groove is provided through the driving disk along the thickness direction of the driving disk. The V-shaped guide groove is connected to the through hole, and the reel shaft can slide into the through hole through the V-shaped guide groove, so as to facilitate the reel drum to be clamped in the driving disk, thereby further improving the convenience of connecting or disassembling the driving disk and the reel drum.

[0013] In an optional embodiment, a V-shaped groove is provided at the upper end of the bracket away from the driving disk, and a support bearing group is provided at the bottom of the V-shaped groove. One end of the reel shaft is placed on the support bearing group to facilitate placing the reel shaft on the bracket, thereby further improving the convenience of installing or disassembling the reel frame.

[0014] In an optional embodiment, the bracket is provided with a limit member, the limit member is detachably connected to the bracket, and the limit member is used to limit the reel shaft within the V-shaped groove to prevent the reel shaft from slipping off the bracket during rotation.

[0015] In an optional embodiment, the limiting member is a latch pin, and both ends of the limiting member in the length direction are inserted into the side walls corresponding to the V-shaped slot to facilitate quick installation and removal of the limiting member.

[0016] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0017] The constant tension steel strand winding and releasing device provided by the utility model has a drum frame that can be rotatably mounted on a bracket along its own axis through a drum shaft, and a driving disk and the drum frame are detachably connected so that the drum shaft only plays a supporting role. During normal use, the drum frame is directly driven by a rotating driver to rotate, and the tension of the steel strand is kept constant. Since the drum only plays a supporting role, when the drum frame needs to be replaced, the connection between the driving disk and the drum frame can be directly disconnected. Therefore, the steel strand reel can be quickly replaced to shorten the time for replacing the steel strand, thereby meeting the production requirements of automated installation of photovoltaic modules on flexible brackets. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] In the attached picture:

[0020] Figure 1 It is a right side axonometric structural schematic diagram of the constant tension steel strand retracting and releasing device according to an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the partial cross-sectional structure of the constant tension steel strand take-up and release device of the utility model embodiment after the rotary driver body is removed;

[0022] Figure 3 This is a schematic diagram of the structure of the drive assembly of the constant tension steel strand take-up and release device of the utility model embodiment after removing the rotary drive body;

[0023] Figure 4 It is a schematic diagram of the left side axonometric structure of the constant tension steel strand retracting and releasing device of an embodiment of the utility model.

[0024] Marks and corresponding parts names in the attached drawings:

[0025] 10- bracket, 11- V-shaped slot, 12- limiter, 13- support bearing group, 20- reel frame, 21- reel shaft, 22- spokes, 30- drive disc, 31- drive protrusion, 32- V-shaped guide groove, 40- rotation drive, 41- output shaft. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0027] In the description of the embodiments of the present application, the indicated orientation or position relationship is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is conventionally placed when in use, or is the orientation or position relationship conventionally understood by those skilled in the art. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0028] At the same time, the terms "disposed", "opened", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances. Example

[0029] Combination Figure 1 The present embodiment provides a constant tension steel strand retracting and releasing device, comprising: a bracket 10; a reel frame 20, provided with a reel shaft 21, the reel shaft 21 being rotatable along its own axis and arranged on the bracket 10; a drive disk 30, detachably connected to the reel frame 20, a through hole being provided in the middle for the reel shaft 21 to pass through, for transmission connection with a rotary driver 40.

[0030] It should be noted that the present embodiment further includes a rotation driver 40 , which is fixed to the bracket 10 , and the output end of the rotation driver 40 is detachably connected to the drive disk 30 , so as to directly drive the reel frame 20 to rotate through the rotation driver 40 .

[0031] The rotary driver 40 includes an output shaft 41, and the output shaft 41 is detachably connected to the driving disk 30, so as to facilitate the transmission connection between the rotary driver 40 and the driving disk 30. The driving disk 30 is usually connected to the output shaft 41 by bolts.

[0032] Combination Figure 2One end of the output shaft 41 connected to the driving disk 30 is sleeved outside one end of the reel shaft 21, and the output shaft 41 and the reel shaft 21 can rotate relative to each other to facilitate the installation of the reel shaft 21.

[0033] Combination Figure 3 In this embodiment, the driving disc 30 is provided with a driving protrusion 31, and the driving protrusion 31 is inserted into the gap between the spokes 22 of the reel frame 20, so that the output torque of the rotary driver 40 is transmitted by the driving protrusion 31 contacting the spokes 22, so that the driving protrusion 31 only needs to be inserted into the gap between the spokes 22, which facilitates the quick connection and disassembly of the driving disc 30 and the reel frame 20. In this embodiment, the driving protrusion 31 is a pin shaft vertically inserted into the driving disc 30.

[0034] Generally speaking, the driving disc 30 is provided with two driving protrusions 31 , and the two driving protrusions 31 are arranged on both sides of the length direction of the reel shaft 21 to ensure the stability of the torque transmitted by the driving disc 30 .

[0035] On this basis, a V-shaped guide groove 32 is provided in the middle of the driving disk 30. The V-shaped guide groove 32 is provided through the driving disk 30 along the thickness direction of the driving disk 30. The V-shaped guide groove 32 is connected to the through hole, and the reel shaft 21 can slide into the through hole through the V-shaped guide groove 32, so as to facilitate the reel drum to be clamped in the driving disk 30, thereby further improving the convenience of connecting or disassembling the driving disk 30 and the reel drum.

[0036] Combination Figure 4 A V-shaped groove 11 is provided at the upper end of the side of the bracket 10 away from the driving disk 30, and a support bearing group 13 is provided at the bottom of the V-shaped groove 11. One end of the reel shaft 21 is placed on the support bearing group 13 to facilitate the placement of the reel shaft 21 on the bracket 10, thereby further improving the convenience of installing or disassembling the reel frame 20.

[0037] It is understandable that the bracket 10 is provided with a limit member 12, and the limit member 12 is detachably connected to the bracket 10. The limit member 12 is used to limit the reel shaft 21 in the V-shaped groove 11 to prevent the reel shaft from slipping off the bracket 10 during rotation.

[0038] In this embodiment, the limiting member 12 is a latch pin, and both ends of the limiting member 12 in the length direction are inserted into the side walls corresponding to the V-shaped slot 11 to facilitate the rapid installation and removal of the limiting member 12 .

[0039] It should be noted that the constant tension steel strand retracting and releasing device provided by the utility model has a reel frame 20 which is rotatable along its own axis through a reel shaft 21 and is mounted on a bracket 10, and the drive disk 30 is detachably connected to the reel frame 20 so that the reel shaft 21 only plays a supporting role, and the entire reel frame 20 rotates by driving the drive disk 30 to rotate through the rotating driver 40.

[0040] During normal use, the reel frame 20 is driven to rotate directly through the rotary driver 40, and the tension of the steel strand is kept constant. Since the reel drum only plays a supporting role, when the reel frame 20 needs to be replaced, the latch is pulled out, and the connection between the drive disc 30 and the reel frame 20 is disconnected. Specifically, in the process of replacing the wire reel, it is only necessary to pull out the latch (limiting member 12), and slightly lift the reel shaft 21, and then pull it out of the reel 20. The reel frame 20 can be hoisted and replaced by removing the drive column (i.e., the driving protrusion 31 mentioned in the text). After the new wire reel is in place, the reel 21 is inserted, and the latch (limiting member 12) is reinserted to complete the replacement of the new wire reel. Therefore, the utility model can quickly replace the steel strand reel to shorten the time for replacing the steel strand and meet the production requirements of the automated installation of flexible bracket photovoltaic modules.

[0041] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A constant tension steel strand retracting and releasing device, characterized in that: include: Bracket (10); A reel frame (20) is provided with a reel shaft (21), wherein the reel shaft (21) is arranged on the bracket (10) so as to be rotatable along its own axis; The driving disc (30) is detachably connected to the reel frame (20), and is provided with a through hole in the middle for the reel shaft (21) to pass through, and is used for transmission connection with the rotary driver (40).

2. The constant tension steel strand retracting and releasing device according to claim 1, characterized in that: It also includes a rotary drive (40), the rotary drive (40) being fixed on the bracket (10), and the output end of the rotary drive (40) being detachably connected to the drive disc (30).

3. The constant tension steel strand retracting and releasing device according to claim 2, characterized in that: The rotary driver (40) comprises an output shaft (41), and the output shaft (41) is detachably connected to the drive disc (30).

4. The constant tension steel strand retracting and releasing device according to claim 3, characterized in that: One end of the output shaft (41) connected to the driving disc (30) is sleeved outside one end of the reel shaft (21), and the output shaft (41) and the reel shaft (21) are capable of relative rotation.

5. The constant tension steel strand retracting and releasing device according to claim 1, characterized in that: The driving disc (30) is provided with a driving protrusion (31), and the driving protrusion (31) is inserted into the gap between the spokes (22) of the reel frame (20).

6. The constant tension steel strand retracting and releasing device according to claim 5, characterized in that: The driving disc (30) is provided with two driving protrusions (31), and the two driving protrusions (31) are arranged outside two sides in the length direction of the reel shaft (21).

7. The constant tension steel strand retracting and releasing device according to claim 1, characterized in that: A V-shaped guide groove (32) is provided in the middle of the driving disc (30), and the V-shaped guide groove (32) is provided through the driving disc (30) along the thickness direction of the driving disc (30). The V-shaped guide groove (32) is communicated with the through hole, and the reel shaft (21) can slide into the through hole through the V-shaped guide groove (32).

8. The constant tension steel strand retracting and releasing device according to claim 1, characterized in that: A V-shaped groove (11) is provided at the upper end of the bracket (10) on a side away from the driving disc (30), a support bearing group (13) is provided at the bottom of the V-shaped groove (11), and one end of the reel shaft (21) is mounted on the support bearing group (13).

9. The constant tension steel strand retracting and releasing device according to claim 8, characterized in that: The bracket (10) is provided with a limiting member (12), the limiting member (12) being detachably connected to the bracket (10), and the limiting member (12) is used to limit the reel shaft (21) within the V-shaped groove (11).

10. The constant tension steel strand retracting and releasing device according to claim 9, characterized in that: The limiting member (12) is a latch pin, and both ends of the limiting member (12) in the length direction are inserted into the side walls corresponding to the V-shaped slot (11).