Guide wheel device of electric single-beam crane
By designing the lubrication mechanism in the guide wheel device of the electric single beam crane, the problem of insufficient lubrication in the prior art is solved, the continuous oil supply and seal of the lubrication system is realized, the lubrication process is simplified, and the stability and reliability of the equipment are improved. , ensuring the normal operation of the crane.
Patent Information
- Application Number
- CN202422797902.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing electric single-beam crane guide wheel device has shortcomings in lubrication, which leads to intensified gear wear, affecting the normal use effect and service life of the equipment, and at the same time increases the difficulty and noise of the operation, limiting the application capabilities of the equipment.
An electric single beam crane guide wheel device including a lubrication mechanism is designed. The lubrication mechanism consists of a mobile frame, a driving wheel, an oil outlet pipe, a resistance plate, a bottom spring, a connecting spring, an adjustment pipe, a one-way plate, a sealing sleeve and an adjustment mechanism. , the continuous oil supply and sealing of lubricating oil is achieved through the adjustment mechanism to ensure the smooth operation of the gears.
The lubrication process is simplified, the equipment is used flexibility and reliability, the crane is operated by stability and safety, the maintenance time is reduced, and the operation efficiency and power transmission reliability are improved.
Smart Images

Figure CN222204566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide wheels of electric single-beam cranes, and more specifically, to a guide wheel device of an electric single-beam crane. Background Art
[0002] In the existing technology, the guide wheel device of the electric single-beam crane is one of the key components of the crane operation. However, there are some problems with this device during use. First, the existing guide wheel device of the electric single-beam crane usually adopts gear meshing transmission. This transmission method ensures the stability and reliability of the crane operation to a certain extent. However, due to the characteristics of gear meshing transmission, the existing equipment is often not convenient for lubrication. Insufficient lubrication will lead to increased wear between gears, thereby affecting the normal use effect and service life of the equipment. In addition, insufficient lubrication may also cause increased noise during equipment operation, affecting the comfort of the working environment.
[0003] Furthermore, due to the lack of lubrication in the existing electric single-beam crane guide wheel device, it limits the application ability of the equipment in the crane. In actual operation, the guide wheel device needs to be lubricated regularly to ensure smooth operation between gears. If the lubrication process is complicated and cumbersome, the operator needs to spend more time and energy to complete the process, which not only reduces production efficiency, but also may increase the difficulty of operation and the possibility of errors. In addition, insufficient lubrication may also affect the operating performance and stability of the crane, because increased gear wear may lead to reduced transmission efficiency, which in turn affects the crane's lifting capacity and operating speed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the problems existing in the prior art, the utility model provides a guide wheel device of an electric single-beam crane to solve the technical problems mentioned in the background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a guide wheel device of an electric single-beam crane, comprising a movable frame, a lubrication mechanism is arranged on the movable frame, the lubrication mechanism comprises a driving wheel, a movable mechanism, an oil outlet pipe, a contact plate, a bottom spring, a connecting spring, an adjusting pipe, a one-way plate, a sealing sleeve and an adjusting mechanism, the movable mechanism is cooperatively connected to the driving wheel and the movable frame, the oil outlet pipe is installed on the movable frame, the contact plate is attached to the driving wheel, one end of the connecting spring is connected to the contact plate, the other end of the connecting spring is connected to the adjusting pipe, the bottom spring is installed on the contact plate, the bottom spring contacts the one-way plate, the sealing sleeve is installed on the oil outlet pipe, and the one-way plate is attached to the sealing sleeve, and the adjusting mechanism is installed on the oil outlet pipe.
[0008] The utility model is further configured such that the adjustment mechanism includes an intermediate tube, the threaded tube is threadedly connected to the oil outlet pipe, the intermediate tube is slidably connected to the threaded tube, and the one-way plate is installed on the intermediate tube. This design enables the one-way plate to slide along the threaded tube driven by the intermediate tube.
[0009] The utility model is further configured such that a compression spring is sleeved on the intermediate tube, one end of the compression spring is connected to the one-way plate, and the other end of the compression spring is connected to the threaded tube. The action of the compression spring enables the one-way plate to maintain a stable pressure during the adjustment process, thereby ensuring the sealing effect between the one-way plate and the sealing sleeve, and at the same time allowing the one-way plate to be flexibly opened and closed during lubrication, thereby enhancing the reliability of the lubrication system.
[0010] The utility model is further configured such that the adjusting tube is threadedly connected in the middle tube, and a top spring is provided on the adjusting tube, and the top spring abuts against the middle tube. The setting of the top spring provides additional support and pressure, thereby ensuring the stability of the middle tube during the adjustment process, preventing adjustment errors caused by vibration, and improving the accuracy and durability of the adjustment mechanism.
[0011] The utility model is further configured such that an external tube is provided on the side wall of the oil outlet pipe, one end of the external tube is connected to the oil outlet pipe, and the other end of the external tube is connected to an external oil supply device. This configuration enables the lubricating oil to be directly transported from the external oil supply device to the oil outlet pipe, and then the flow rate is controlled by an adjusting mechanism, thereby realizing continuous oil supply to the lubrication system and improving lubrication efficiency.
[0012] The utility model is further configured such that the moving mechanism includes a roller and a driven wheel, the roller is meshed on the single beam, the driven wheel is mounted on the roller, and the driving wheel is meshed on the driven wheel. This design enables the moving frame to achieve smooth movement through the meshing of the roller and the driven wheel and the driving of the driving wheel, thereby improving the operating stability and mobility of the crane.
[0013] The utility model is further configured such that a rotating shaft is provided on the movable frame, and the roller is rotatably connected to the rotating shaft. The configuration of the rotating shaft enables the roller to rotate freely, thereby adapting to the track of the single beam, thereby ensuring the stability and smoothness of the movable frame during operation.
[0014] The utility model is further configured such that a transmission shaft is provided on the driving wheel, and the transmission shaft passes through the movable frame and is connected to an external driving device. This structure enables the power of the external driving device to be effectively transmitted to the driving wheel, thereby driving the operation of the entire movable frame and the crane, thereby improving the operating efficiency of the crane and the reliability of power transmission.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a guide wheel device for an electric single-beam crane, which has the following beneficial effects:
[0017] 1. The design of the connection mechanism enables the lubrication mechanism to work closely with the driving wheel, mobile frame and other components. Through the cooperation of the oil outlet pipe, sealing sleeve and other parts, the smooth flow and effective sealing of the lubricating oil are ensured. This design not only simplifies the lubrication process and reduces maintenance time, but also enhances the flexibility and reliability of the equipment.
[0018] 2. The clamping mechanism realizes a close connection between the driving wheel and the lubrication mechanism through the cooperation of the one-way plate, sealing sleeve and other parts. When the driving wheel rotates, the seal between the one-way plate and the sealing sleeve is released, and the lubricating oil can flow out, thereby realizing the lubrication of the driving wheel. This mechanism ensures that the driving wheel can be continuously lubricated during the operation of the crane, thereby improving the safety and stability of the equipment operation.
[0019] 3. The mobile mechanism includes rollers, driven wheels and other parts, and its design makes the crane move more stable and smooth. The meshing of the rollers with the single beam and the meshing of the driven wheels with the driving wheels enables the power of the driving equipment to be effectively transmitted to the mobile mechanism of the crane. This structure not only improves the operating efficiency of the crane, but also ensures the stability and reliability of the crane. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a guide wheel device of an electric single-beam crane in the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the oil outlet pipe in the utility model;
[0022] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of;
[0023] Figure 4 It is a structural schematic diagram of the contact plate in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the oil outlet pipe in the utility model.
[0025] In the figure: 1. movable frame; 2. driving wheel; 3. oil outlet pipe; 4. resistance plate; 5. bottom spring; 6. connecting spring; 7. adjusting pipe; 8. one-way plate; 9. sealing sleeve; 10. intermediate pipe; 11. compression spring; 12. top spring; 13. external pipe; 14. roller; 15. driven wheel; 16. rotating shaft; 17. transmission shaft; 101. threaded pipe. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 A guide wheel device of an electric single-beam crane comprises a moving frame 1, on which a lubrication mechanism is arranged, the lubrication mechanism comprises a driving wheel 2, a moving mechanism, an oil outlet pipe 3, a contact plate 4, a bottom spring 5, a connecting spring 6, an adjusting pipe 7, a one-way plate 8, a sealing sleeve 9 and an adjusting mechanism, the moving mechanism is cooperatively connected to the driving wheel 2 and the moving frame 1, the oil outlet pipe 3 is mounted on the moving frame 1, the contact plate 4 is attached to the driving wheel 2, one end of the connecting spring 6 is connected to the contact plate 4, the other end of the connecting spring 6 is connected to the adjusting pipe 7, the bottom spring 5 is mounted on the contact plate 4, the bottom spring 5 is attached to the one-way plate 8, the sealing sleeve 9 is mounted on the oil outlet pipe 3, and the one-way plate 8 is attached to the sealing sleeve 9, the adjusting mechanism is mounted on the oil outlet pipe 3, the adjusting mechanism comprises an intermediate pipe 10, a threaded pipe 101 is threadedly connected to the oil outlet pipe 3, and the intermediate pipe 10 is slidably connected to the threaded pipe 101 , and the one-way plate 8 is installed on the intermediate tube 10, a compression spring 11 is sleeved on the intermediate tube 10, one end of the compression spring 11 is connected to the one-way plate 8, and the other end of the compression spring 11 is connected to the threaded tube 101, the adjusting tube 7 is threadedly connected in the intermediate tube 10, and a top spring 12 is provided on the adjusting tube 7, and the top spring 12 abuts against the intermediate tube 10, an external tube 13 is provided on the side wall of the oil outlet pipe 3, one end of the external tube 13 is connected to the oil outlet pipe 3, and the other end of the external tube 13 is connected to the external oil supply equipment, the moving mechanism includes a roller 14 and a driven wheel 15, the roller 14 is meshed on the single beam, the driven wheel 15 is installed on the roller 14, the driving wheel 2 is meshed on the driven wheel 15, a rotating shaft 16 is provided on the moving frame 1, the roller 14 is rotatably connected to the rotating shaft 16, and a transmission shaft 17 is provided on the driving wheel 2, and the transmission shaft 17 passes through the moving frame 1 and is connected to the external driving equipment.
[0030] In this embodiment, when the crane needs to be used, the driving wheel 2 is first driven to rotate through the driving device, and then the driven wheel 15 is engaged with the driving wheel 2, which drives the roller 14 to rotate, thereby driving the crane to move, and then the lifting process is carried out. When the driving wheel 2 is rotating, it will hit the resistance plate 4, and then drive the resistance plate 4 to move upward. Since the adjusting tube 7 is threadedly connected to the intermediate tube 10, it will drive the one-way plate 8 to release the seal between the sealing sleeve 9. At this time, the lubricating oil in the oil outlet pipe 3 will flow out and then flow into the driving wheel 2, thereby completing the lubrication process.
[0031] More specifically, when it is necessary to adjust the oil output each time, it is only necessary to change the position of the bottom plate and the one-way plate 8 so that the moving position of the one-way plate 8 driven by the driving wheel 2 can be changed each time. Since the adjusting thread is connected in the middle tube 10, the position between the resistance plate 4 and the one-way plate 8 can be changed, thereby changing the opening between the one-way plate 8 and the sealing sleeve 9 each time, thereby changing the oil output each time, and thus completing the adjustment process.
[0032] In summary, when the overall equipment is in use or running: when the crane needs to be used, the driving wheel 2 is first driven to rotate through the driving device, and then because the driven wheel 15 is engaged with the driving wheel 2, it will drive the roller 14 to rotate, thereby driving the crane to move, and then the lifting process is performed. When the driving wheel 2 is rotating, it will hit the contact plate 4, and then drive the contact plate 4 to move upward. Since the adjusting tube 7 is threadedly connected to the intermediate tube 10, it will drive the one-way plate 8 to release the seal between the sealing sleeve 9. At this time, the lubricating oil in the oil outlet pipe 3 will flow out and then flow into the driving wheel 2, thereby completing the lubrication process. When it is necessary to adjust the oil output each time, it is only necessary to change the position of the bottom plate and the one-way plate 8. Therefore, the moving position of the one-way plate 8 driven by the driving wheel 2 can be changed each time. Since the adjusting thread is connected in the intermediate tube 10, the position between the contact plate 4 and the one-way plate 8 can be changed, thereby changing the opening between the one-way plate 8 and the sealing sleeve 9 each time, thereby changing the oil output each time, and then completing the adjustment process.
[0033] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A guide wheel device for an electric single-beam crane, comprising a moving frame (1), characterized in that: The movable frame (1) is provided with a lubricating mechanism, the lubricating mechanism comprising a driving wheel (2), a movable mechanism, an oil outlet pipe (3), a contact plate (4), a bottom spring (5), a connecting spring (6), an adjusting pipe (7), a one-way plate (8), a sealing sleeve (9) and an adjusting mechanism. The movable mechanism is cooperatively connected to the driving wheel (2) and the movable frame (1). The oil outlet pipe (3) is mounted on the movable frame (1). The contact plate (4) is attached to the driving wheel (2). One end of the connecting spring (6) is connected to the contact plate (4). The other end of the connecting spring (6) is connected to the adjusting pipe (7). The bottom spring (5) is mounted on the contact plate (4). The bottom spring (5) is attached to the one-way plate (8). The sealing sleeve (9) is mounted on the oil outlet pipe (3). The one-way plate (8) is attached to the sealing sleeve (9). The adjusting mechanism is mounted on the oil outlet pipe (3).
2. The guide wheel device of an electric single-beam crane according to claim 1 is characterized in that: The regulating mechanism comprises an intermediate tube (10), a threaded tube (101) threadedly connected to the oil outlet tube (3), the intermediate tube (10) slidably connected to the threaded tube (101), and a one-way plate (8) mounted on the intermediate tube (10).
3. The guide wheel device of an electric single-beam crane according to claim 2 is characterized in that: A compression spring (11) is sleeved on the intermediate tube (10), one end of the compression spring (11) is connected to the one-way plate (8), and the other end of the compression spring (11) is connected to the threaded tube (101).
4. The guide wheel device of an electric single-beam crane according to claim 3 is characterized in that: The adjusting tube (7) is threadedly connected in the middle tube (10), and a top spring (12) is provided on the adjusting tube (7), and the top spring (12) abuts against the middle tube (10).
5. The guide wheel device of an electric single-beam crane according to claim 4 is characterized in that: An external pipe (13) is provided on the side wall of the oil outlet pipe (3), one end of the external pipe (13) is connected to the oil outlet pipe (3), and the other end of the external pipe (13) is connected to an external oil supply device.
6. The guide wheel device of an electric single-beam crane according to claim 1 is characterized in that: The moving mechanism comprises a roller (14) and a driven wheel (15), the roller (14) is meshed on the single beam, the driven wheel (15) is mounted on the roller (14), and the driving wheel (2) is meshed on the driven wheel (15).
7. The guide wheel device of an electric single-beam crane according to claim 6 is characterized in that: The movable frame (1) is provided with a rotating shaft (16), and the roller (14) is rotatably connected to the rotating shaft (16).
8. The guide wheel device of an electric single-beam crane according to claim 7 is characterized in that: The driving wheel (2) is provided with a transmission shaft (17), and the transmission shaft (17) passes through the moving frame (1) and is connected to an external driving device.
