Overturning and hoisting device for motor maintenance

By designing a motor maintenance flip lifting device, the motor is quickly converted by using suspended beams, suspended ears and adjusting parts, and the safety and operating accuracy are improved through the ratchet mechanism, which solves the problem of multiple people operating, long time and poor stability in traditional maintenance. Problem, efficient and safe flip operation is achieved.

CN222204574UActive Publication Date: 2024-12-20邢庆利
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Patent Information

Application Number
CN202420619012.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-20
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the motor maintenance process, the traditional horizontal flip method requires multiple people to cooperate, the operation time is long, the stability is poor, there is a risk of flip loss and safety, and the flip resistance is large, making it difficult to select the hanging point.

Method used

A motor maintenance and flip lifting device is designed, including suspending beams, suspending lugs, adjusting parts and connecting parts. The adjusting parts drive the auxiliary sling to tighten, realize the horizontal or vertical state transition of the motor, and install the ratchet mechanism on the drive gear. It has flip self-locking function to reduce flip resistance and operation complexity.

Benefits of technology

It realizes rapid and stable flip from vertical to horizontal or vice versa, reducing labor intensity, improving operational efficiency and safety, avoiding the risk of multi-hanging point interference and flip out of control, and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor maintenance overturning and hoisting device which comprises a hoisting beam, a hoisting ring used for hoisting is arranged on the hoisting beam, a hoisting lug used for being connected with a side wing of a motor is movably arranged on the hoisting beam, an adjusting piece is arranged on the hoisting beam, and connecting pieces are arranged at the two ends of the motor respectively. The connecting pieces are connected with the adjusting piece so as to be used for adjusting the motor in the vertical state or the horizontal state to be in the horizontal state or the vertical state under the driving of the adjusting piece. According to the utility model, the horizontal or vertical motor is hoisted by the main sling, and the motor is integrally overturned by tightening and loosening the auxiliary slings at the two ends of the motor, so that the horizontal or vertical state of the motor is changed, and the stability of the overturning device is improved; a conventional sling is small in included angle, and a motor is difficult to overturn; the problems of complex multi-lifting-point operation and high labor intensity are solved.
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Description

Technical Field

[0001] The utility model relates to the field of motor maintenance, in particular to an electric maintenance flip hoisting device. Background Art

[0002] The electric motor is a device that converts electrical energy into mechanical energy using the principle of electromagnetic action. Long-term continuous operation of the electric motor will cause wear of the mechanical parts and require regular maintenance. It will also cause failures during operation and require maintenance. Vertically installed motors need to be flipped horizontally during maintenance. The traditional method for small motors is still to lift and flip them with shoulders. Large and medium-sized motors mostly use two hand chain hoists to achieve horizontal flipping. Special ones require three hand chain hoists to flip. The flipping resistance is large, and it is difficult to choose the lifting point. During the operation, multiple people are required to cooperate with the operation, the operation time is long, the stability is poor, and there is a safety risk of flipping out of control. Utility Model Content

[0003] The purpose of the utility model is to provide a motor maintenance flip hoisting device in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A motor maintenance flip hoisting device comprises a hanging beam, the hanging beam is provided with a lifting ring for lifting, the hanging beam is movably provided with a lifting ear for connecting the motor side wing, the hanging beam is provided with an adjusting member, and the two ends of the motor are respectively provided with connecting members, and the connecting members are connected to the adjusting member, so as to adjust the motor in a vertical or horizontal state to a horizontal state or a vertical state under the drive of the adjusting member.

[0006] Preferably, the lifting lug is provided with a locking bolt for fastening the lifting lug to the lifting beam; the lifting lug is connected to the motor wing through a main lifting rope.

[0007] Preferably, the connecting member includes a sleeve, a group of bushings are symmetrically arranged inside the sleeve, the sleeve is provided with fastening bolts for fastening the bushings to the convex shaft at one end of the motor, and the bushings have a movable bushing built in; one end of the sleeve is connected to the adjusting member through a secondary sling.

[0008] Preferably, the adjusting member includes a first drum and a second drum, the first drum and the second drum are respectively connected to the two ends of the motor through a wound auxiliary sling, a first rotating gear is sleeved on one end of the first drum, and a second rotating gear corresponding to the first rotating gear is provided on one end of the second drum, and the first rotating gear is meshed with the first rotating gear; the first rotating gear cooperates with the power member so that the first rotating gear and the second rotating gear rotate synchronously in opposite directions under the drive of the power member.

[0009] Preferably, the power member includes a driving gear and a hand chain wheel, the driving gear is coaxially arranged with the hand chain wheel, the driving gear is meshed with a sub-gear arranged on the first rotating gear, a bracelet is wound on the hand chain wheel; and a ratchet mechanism is arranged on the driving gear.

[0010] The beneficial effects of the utility model are:

[0011] 1. The utility model has a simple structure, convenient operation, reduces labor intensity, improves hoisting efficiency and process stability; during the motor hoisting process, the device can quickly flip from a vertical state to a horizontal state, or from a horizontal state to a vertical state, while reducing flipping resistance and avoiding interference between multiple sets of rigging during multi-point hoisting and flipping;

[0012] 2. The utility model turns the motor as a whole by tightening and loosening the auxiliary slings at both ends of the motor, thereby changing the horizontal (or vertical) state of the motor and increasing the stability of the turning device; it overcomes the problem that the conventional slings have a small angle and the motor is difficult to turn over; it solves the problem of complex multi-hanging point operations and high labor intensity;

[0013] 3. The utility model installs a ratchet mechanism on the driving gear, so that the device has a flip self-locking function, improves the control accuracy and work efficiency, and enhances safety and reliability; adopts a single hanging point method to effectively avoid interference in the operation process of multi-hanging point lifting rigging, making the operation easier; does not rely on workers to lift and flip, reduces labor intensity, avoids injuries to operators during operation, and effectively reduces the risk of flipping, falling, and bumping and damage to the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1It is a schematic diagram of the motor in the utility model in the flipped vertical hoisting state.

[0016] Figure 2 It is a schematic diagram of the horizontal hoisting state of the electric motor of the utility model.

[0017] Figure 3 It is a schematic diagram of the installation structure of the first rotating gear and the second rotating gear in the utility model.

[0018] Figure 4 It is a schematic diagram of the installation structure of the first reel and the second reel in the utility model.

[0019] The following are the descriptions of the reference numerals:

[0020] 1 is a lifting beam, 2 is a lifting ring, 3 is a lifting ear, 4 is a main sling, 5 is an auxiliary sling, 6 is a bracelet, 7 is an adjusting piece, 8 is a ratchet steering handle, 9 is a lock, 10 is a pull ring, 11 is a fastening bolt, 12 is a bushing, 13 is a sleeve, 14 is a first rotating gear, 15 is a second rotating gear, 16 is a driving gear, 17 is a bracelet wheel, 18 is a ratchet, 19 is a first reel, and 20 is a second reel. DETAILED DESCRIPTION

[0021] The following is combined with Figure 1-4 , the technical solution of the utility model is further explained:

[0022] like Figure 1-Figure 4 As shown, the utility model discloses a motor maintenance and turning hoisting device, comprising a hanging beam 1, on which a lifting ring 2 for lifting is arranged. That is, a hook on the lifting device is hung on the lifting ring as a lifting power source.

[0023] Specifically, Figure 1 As shown, the lifting beam 1 is provided with a lifting lug 3 for connecting the motor wing, and the lifting lug 3 is provided with a locking bolt for fastening the lifting lug 3 to the lifting beam 1. In other words, the lifting lug is configured with left and right adjustable lifting lugs to suit the flip lifting of B5 vertical motors of different widths and shapes, and a fastening bolt is provided above the lifting lug to lock the lifting lug after adjustment.

[0024] The lifting eye 3 is connected to the motor wing through the main lifting rope 4. That is to say, one end of the main lifting rope is connected to the lifting eye, and the other end of the main lifting rope is connected to the lifting ring on the motor wing through the lock 9 and the pull ring 10.

[0025] Specifically, Figure 1 and Figure 2As shown, the suspension beam 1 is provided with an adjusting member, and the two ends of the motor are provided with connecting members, and the connecting members are connected to the adjusting member, so as to adjust the motor in the vertical state or horizontal state to the horizontal state or vertical state under the drive of the adjusting member. That is to say, the adjusting member is connected to the two ends of the motor through the auxiliary sling and the connecting member, and the two auxiliary slings are driven by the adjusting member to loosen and tighten, so as to flip the motor as a whole, realize the change of the horizontal (or vertical) state of the motor, and increase the stability of the flipping device; overcome the small angle of the conventional sling and the difficulty of flipping the motor; solve the problem of complex operation of multiple suspension points and high labor intensity.

[0026] In some embodiments, Figure 2 As shown, the connecting member includes a sleeve 13, a group of bushings 12 are symmetrically arranged in the sleeve 13, a fastening bolt 11 for fastening the bushing 12 to the convex shaft at one end of the motor is penetrated on the sleeve 13, and a movable bushing is built in the bushing 12; one end of the sleeve 13 is connected to the adjusting member 7 through the auxiliary sling 5. In other words, a special sleeve is installed on the shaft extension and non-shaft extension at both ends of the motor; a pair of bushings are installed in the sleeve, and bushing fastening and adjustment bolts are respectively arranged at the upper and lower parts of the sleeve, and a matching handle is operated; and a bushing-type movable bushing is arranged, made of brass, the bushing and the inner wall of the bushing are tightly fitted, and fixed with a countersunk hexagon socket bolt to improve the stability of operation; the end of the sleeve is equipped with a universal lifting ring to reduce the overturning resistance.

[0027] Specifically, Figure 3 and Figure 4 As shown, the adjusting member 7 includes a first drum 19 and a second drum 20, and the first drum 19 and the second drum 20 are respectively connected to the two ends of the motor through the wound auxiliary sling 5, and one end of the first drum 19 is provided with a first rotating gear 14, and one end of the second drum 20 is provided with a second rotating gear 15 corresponding to the first rotating gear 14, and the first rotating gear 14 is meshed with the second rotating gear 15; that is, auxiliary slings are respectively wound on the first drum and the second drum, and the first rotating gear and the second rotating gear are installed on the same end of the first drum and the second drum, and the first rotating gear and the second rotating gear are externally meshed, and then when the first rotating gear rotates, it can drive the second rotating gear to rotate synchronously in the opposite direction, and the first rotating gear and the second rotating gear respectively drive the corresponding first drum and the second drum to rotate in the opposite direction, and the auxiliary slings wound on the first drum and the second drum are in a state of one loose and one tight, thereby driving one end of the two ends of the motor upward and the other end downward, and turning the motor from a horizontal state to a vertical state.

[0028] In some embodiments, Figure 3As shown, the first rotating gear 14 cooperates with the power member so that the first rotating gear and the second rotating gear rotate synchronously in opposite directions under the drive of the power member. That is to say, by manually pulling the power member, the power member can drive the first rotating gear to rotate synchronously.

[0029] The power member includes a driving gear 16 and a hand chain wheel 17. The driving gear 16 is coaxially arranged with the hand chain wheel 17. The driving gear 16 meshes with the sub-gear arranged on the first rotating gear 14. A hand chain is wound on the hand chain wheel 17. That is to say, by pulling the hand chain, the hand chain drives the hand chain wheel in the reel gear box to rotate, and the hand chain wheel drives the driving gear to start rotating. The driving gear synchronously drives the first rotating gear to rotate, and the second rotating gear also rotates synchronously under the drive of the first rotating gear. However, the second rotating gear and the first rotating gear are designed to be externally meshed, so the two gears rotate in opposite directions, and the two reels coaxial with the gears rotate in two different directions, so that the cable at the non-axial extension end of the motor is rolled up, and the cable at the axial extension end is released at the same time. The synchronous tightening and loosening process of the cable always keeps the motor in a stable flipping state.

[0030] In some embodiments, a ratchet mechanism is provided on the driving gear 16. That is, a ratchet 18 is coaxially provided on the driving gear 16, and the ratchet 18 rotates in a directional manner under the limiting action of a limiting handle on one side, and the driving gear 16 and the ratchet 18 rotate synchronously at the same time, and the self-locking function of the ratchet can only be used to flip in one direction during the flipping process of the motor, and the motor will not rotate in the opposite direction as a whole due to the change of the center of gravity, thereby improving the safety performance and control accuracy, and the ratchet has the automatic retraction function of the unidirectional intermittent motion mechanism to effectively increase the work efficiency.

[0031] That is to say, when the horizontal motor is flipped to the vertical state, the ratchet steering handle 8 is rotated to the upright position, and the hand chain is pulled. The hand chain drives the hand chain wheel in the drum gear box to rotate, and the hand chain wheel drives the driving gear to start rotating. The driving gear synchronously drives the first rotating gear to rotate, and the second rotating gear also rotates synchronously under the drive of the first rotating gear. However, the second rotating gear and the first rotating gear are designed to be externally meshed, and the two gears rotate in opposite directions. The two drums coaxial with the gears rotate in two different directions, so that the cable at the non-axial extension end of the motor is wound up and the cable at the axial extension end is released at the same time. The synchronous tightening and loosening process of the cable always keeps the motor in a stable flipping state; when the motor is flipped from the vertical state to the horizontal state, the ratchet steering handle 8 is rotated to the "horizontal" position, and the hand chain is operated to drive the hand chain wheel to rotate.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A motor maintenance and turning hoisting device, comprising a hanging beam, on which a lifting ring for lifting is provided, characterized in that: The hanging beam is movably provided with a lifting ear for connecting the side wing of the motor, the hanging beam is provided with an adjusting piece, and connecting pieces are respectively provided at both ends of the motor, and the connecting pieces are connected to the adjusting piece so as to adjust the motor in the vertical state or horizontal state to the horizontal state or the vertical state under the drive of the adjusting piece.

2. The motor maintenance flip hoisting device according to claim 1, characterized in that: The lifting lug is provided with a locking bolt for fastening the lifting lug to the lifting beam; the lifting lug is connected to the motor wing through a main lifting rope.

3. The motor maintenance flip hoisting device according to claim 1, characterized in that: The connecting member includes a sleeve, a group of bushings are symmetrically arranged in the sleeve, a fastening bolt for fastening the bushing to the convex shaft at one end of the motor is passed through the sleeve, and a movable bushing is built in the bushing; one end of the sleeve is connected to the adjusting member through a secondary sling.

4. The motor maintenance flip hoisting device according to claim 1 or 3, characterized in that: The adjusting member includes a first drum and a second drum, and the first drum and the second drum are respectively connected to two ends of the motor through wound auxiliary slings, a first rotating gear is sleeved on one end of the first drum, and a second rotating gear corresponding to the first rotating gear is arranged on one end of the second drum, and the first rotating gear is meshed with the first rotating gear; the first rotating gear cooperates with the power member so that the first rotating gear and the second rotating gear rotate synchronously in opposite directions under the drive of the power member.

5. The motor maintenance flip hoisting device according to claim 4, characterized in that: The power part includes a driving gear and a hand chain wheel. The driving gear is coaxially arranged with the hand chain wheel. The driving gear is meshed with a sub-gear arranged on the first rotating gear. A bracelet is wound on the hand chain wheel. A ratchet mechanism is arranged on the driving gear.