Bidirectional multi-layer inserting arm mechanism

By designing a two-way multi-layer arm insertion mechanism, using the cross arrangement of passive gears and active gears, the tool cabinet's long-distance bidirectional expansion and contraction in a narrow space is achieved, solving the problem of low manual handling efficiency of traditional tool cabinets and improving operation and maintenance efficiency and security.

CN222204698UActive Publication Date: 2024-12-20CHINA YANGTZE POWER
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Patent Information

Application Number
CN202421072027.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-20
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

During the operation and maintenance of hydropower stations, manual handling of traditional tool cabinets has problems such as high labor intensity, excessive physical consumption and low operation and maintenance efficiency, especially in narrow spaces, which are difficult to achieve long-distance bidirectional expansion and contraction of arm mechanisms.

Method used

A two-way multi-layer arm insertion mechanism is designed, adopting the cross arrangement of passive gears and active gears. The gear and rack are driven by the plug-in arm drive motor to mesh, so as to realize the bidirectional expansion and contraction of the multi-layer arm insertion plate, and occupy a small space when shrinking. Long trip.

Benefits of technology

Long-distance bidirectional expansion and contraction in a narrow space is achieved, reducing the physical consumption and time of manual handling, and improving operation and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A two-way multi-layer inserting arm mechanism comprises a base plate, a driven gear is arranged on the base plate, the driven gear is meshed with a first gear, and the first gear is meshed with a second gear; the first gears and the second gears are arranged in a crossed mode. The diameter of the second gear is smaller than that of the first gear; the first gear and the second gear are rotatably mounted on the base plate; the first gear is meshed with the rack; the rack is connected with the first-layer inserting plate; a rack is arranged on the base plate, and a first gear and a second gear are arranged on the first-layer inserting plate. The first gear on the first-layer inserting plate is meshed with the rack of the base plate; meanwhile, the first gear on the first-layer inserting plate is used for being meshed with the first gear on the second-layer inserting plate; and the driving principle of the third-layer plugboard and the N-layer plugboard above the third-layer plugboard is the same as that of the second-layer plugboard. The multi-layer plug board can be controlled to stretch out and draw back in two directions, the occupied space is small after the multi-layer plug board is stretched out and drawn back, the stretching stroke is large, and the purpose of long-distance two-way stretching out and drawing back in a narrow space can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tool box stacking, and particularly relates to a bidirectional multi-layer inserting arm mechanism. Background Art

[0002] In the operation and maintenance process of hydropower stations, tool cabinets are key facilities for carrying various professional tools. Their transportation and storage have long relied mainly on manual operations. Although this traditional model is widely used in the industry, with the increase in the demand for improved operation and maintenance efficiency of hydropower stations, labor cost control, safe working environment and refined warehouse management, the traditional tool cabinet storage method has the following disadvantages: high labor intensity. Hydropower station tool cabinets are usually loaded with a large number of heavy and precise professional tools. The manual handling process is laborious and easily causes excessive physical exhaustion of operators. Long-term repetitive operations may lead to an increase in the risk of occupational diseases and a decrease in work efficiency. In addition, it takes a long time to manually carry the tool cabinet to the designated location and adjust the stacking order. Especially in large hydropower station facilities, the space layout is complex and the walking distance is long, which further reduces the overall operation and maintenance efficiency.

[0003] Based on the above problems, our company is developing a smart toolbox, which requires a lateral moving arm mechanism to be installed on the lifting frame. The arm mechanism needs to meet the following requirements: long telescopic stroke and small installation space. The existing push cylinder telescopic device cannot meet the above requirements. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a bidirectional multi-layer insert arm mechanism, which can not only control the bidirectional extension and retraction of the multi-layer insert plates, but also the multi-layer insert plates occupy a small space after being retracted and have a large extension stroke, so as to meet the purpose of long-distance bidirectional extension and retraction in a narrow space.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A bidirectional multi-layer insert arm mechanism, comprising a base plate, a passive gear is arranged on the base plate, the passive gear is meshed with a first gear, the first gear is meshed with a second gear; a plurality of first gears and a plurality of second gears are arranged crosswise; the diameter of the second gear is smaller than the diameter of the first gear; the first gear and the second gear are both rotatably mounted on the base plate; the first gear is meshed with a rack; the rack is connected to a layer of insert plates;

[0007] Based on the first layer of plug-in boards, second layer of plug-in boards, third layer of plug-in boards, and N layer of plug-in boards are arranged in order from bottom to top; a rack is arranged on the base plate, and a first gear and a second gear are arranged on the first layer of plug-in boards; the first gear on the first layer of plug-in boards meshes with the rack on the base plate; at the same time, the first gear on the first layer of plug-in boards is used to mesh with the first gear on the second layer of plug-in boards;

[0008] The driving principle of the three-layer plug-in board and the N-layer plug-in board above the three-layer plug-in board is the same as that of the two-layer plug-in board.

[0009] Preferably, there are multiple first gears and second gears, and the first gears and the second gears are located on the same plane.

[0010] Preferably, it also includes an arm driving motor, which drives the driving gear to rotate through a sprocket and a chain, the driving gear is coaxially connected to the main shaft, the main shaft is rotatably mounted on the beam, and the beam and the base plate are both mounted on the lifting frame; when the arm driving motor rotates and drives the first layer of plug-in board to move, it will synchronously drive the second layer of plug-in board to move.

[0011] Preferably, a position switch is provided on the base plate, and a trigger plate is provided on a first plug plate, and the trigger plate cooperates with the position switch.

[0012] Preferably, a positioning pin is provided on the plug board at the top layer.

[0013] The utility model can achieve the following beneficial effects:

[0014] The utility model can not only control the bidirectional extension and retraction of the multi-layer plug-in board, but also the multi-layer plug-in board occupies a small space after being retracted and has a large extension stroke, thereby meeting the purpose of long-distance bidirectional extension and retraction in a narrow space. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 This is the three-dimensional structure diagram of the utility model Figure 1 (The arm drive motor is not installed);

[0017] Figure 2 This is the three-dimensional structure diagram of the utility model Figure 2 (The arm drive motor is not installed);

[0018] Figure 3 This is the front view of the utility model (without installing the arm drive motor);

[0019] Figure 4 A side view of the utility model;

[0020] Figure 5 This is the layout diagram of the first gear and the second gear of the utility model;

[0021] Figure 6 This is the front view of the utility model (with the arm drive motor installed);

[0022] Figure 7 This is the three-dimensional structure diagram of the utility model Figure 3 (Install the arm drive motor);

[0023] Figure 8This is a bottom view of the utility model (with the arm drive motor installed);

[0024] Fig. 9 This is a side view of the utility model (with the arm drive motor installed);

[0025] Fig.10 This is the three-dimensional structure diagram of the utility model Figure 4 (Install the arm drive motor).

[0026] In the figure: an arm drive motor 501, a driving gear 502, a driven gear 503, a first gear 504, a second gear 505, a rack 506, a base plate 507, a layer of plug plates 508, a main shaft 509, a crossbeam 510, a position switch 8, a trigger plate 9, and a positioning pin 10. DETAILED DESCRIPTION

[0027] The preferred solution is Figures 1 to 10 As shown, a bidirectional multi-layer insert arm mechanism includes a base plate 507, a passive gear 503 is provided on the base plate 507, the passive gear 503 is meshed with a first gear 504, and the first gear 504 is meshed with a second gear 505; a plurality of first gears 504 and a plurality of second gears 505 are arranged crosswise; the diameter of the second gear 505 is smaller than the diameter of the first gear 504; the first gear 504 and the second gear 505 are both rotatably mounted on the base plate 507; the first gear 504 is meshed with a rack 506; the rack 506 is connected to a layer of insert plates 508;

[0028] Based on the first-layer plug-in board 508, a second-layer plug-in board, a third-layer plug-in board, and N-layer plug-in boards are sequentially arranged from bottom to top; a rack 506 is arranged on the base plate 507, and a first gear 504 and a second gear 505 are arranged on the first-layer plug-in board 508; the first gear 504 on the first-layer plug-in board 508 is meshed with the rack 506 on the base plate 507; at the same time, the first gear 504 on the first-layer plug-in board 508 is used to mesh with the first gear 504 on the second-layer plug-in board;

[0029] The driving principle of the three-layer plug-in board and the N-layer plug-in board above the three-layer plug-in board is the same as that of the two-layer plug-in board.

[0030] Specifically, the rack 506 at the bottom of a layer of plug boards 508 meshes with the first gear 504 on the base plate 507. The arm drive motor 501 is controlled to rotate forward and reversely to drive a layer of plug boards 508 to move left and right. The arm drive motor 501 is installed at the bottom of the lifting frame. The arm drive motor 501 is used to drive the passive gear 503 to rotate forward and reverse, thereby driving all the first gears 504 to rotate forward or reverse. Since two adjacent first gears 504 are meshed through the second gear 505, all the first gears 504 rotate in the same direction.

[0031] The arm driving motor 501 is controlled to rotate forward and reversely to drive a layer of the plug board 508 to move left and right.

[0032] Preferably, there are multiple first gears 504 and second gears 505, and the first gears 504 and second gears 505 are located on the same plane.

[0033] In this embodiment, the axes of all the first gears 504 and the second gears 505 are on the same horizontal plane.

[0034] Preferably, it also includes an arm driving motor 501, which drives the driving gear 502 to rotate through a sprocket and a chain. The driving gear 502 is coaxially connected to the main shaft 509, and the main shaft 509 is rotatably mounted on the beam 510. The beam 510 and the base plate 507 are both mounted on the lifting frame; when the arm driving motor 501 rotates and drives the first layer of plug-in board 508 to move, it will synchronously drive the second layer of plug-in board to move.

[0035] In this embodiment, there are two bidirectional multi-layer insert arm mechanisms, which are driven by one insert arm driving motor 501. Therefore, one insert arm driving motor 501 is used to drive the main shaft 509 to rotate, and driving gears 502 are installed at both ends of the main shaft 509.

[0036] Furthermore, a position switch 8 is provided on the base plate 507 of the bidirectional arm mechanism 5, a trigger plate 9 is provided on a first-layer plug plate 508, and the trigger plate 9 cooperates with the position switch 8; a proximity switch is provided on the lifting frame 4, and the proximity switch is used to detect the position of the tool box or shelf.

[0037] When the trigger plate 9 contacts the position switch 8, it indicates that all the plugboards have moved to their positions. The position switch 8 is used to limit the movement position of the plugboard. Preferably, two position switches 8 can be provided, respectively used to detect the positions of the initial point and the terminal point.

[0038] Furthermore, a positioning pin 10 is provided on the topmost plug plate, and the positioning pin 10 is used to match with the positioning hole at the bottom of the tool box.

[0039] The above embodiments are only preferred technical solutions of the present invention and should not be regarded as limitations of the present invention. The protection scope of the present invention shall be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims

1. A bidirectional multi-layer insert arm mechanism, characterized in that: It comprises a base plate (507), a passive gear (503) is provided on the base plate (507), the passive gear (503) is meshed with a first gear (504), and the first gear (504) is meshed with a second gear (505); A plurality of first gears (504) and a plurality of second gears (505) are arranged crosswise; the diameter of the second gear (505) is smaller than the diameter of the first gear (504); the first gear (504) and the second gear (505) are both rotatably mounted on a base plate (507); the first gear (504) is meshed with a rack (506); the rack (506) is connected to a layer of plugboard (508); Based on the first layer of plug boards (508), second layer of plug boards, third layer of plug boards, ... N layers of plug boards are arranged in order from bottom to top; A rack (506) is provided on the base plate (507), and a first gear (504) and a second gear (505) are provided on a first-layer plug plate (508); the first gear (504) on the first-layer plug plate (508) meshes with the rack (506) of the base plate (507); at the same time, the first gear (504) on the first-layer plug plate (508) is used to mesh with the first gear (504) on the second-layer plug plate; The driving principle of the three-layer plug-in board and the N-layer plug-in board above the three-layer plug-in board is the same as that of the two-layer plug-in board.

2. A bidirectional multi-layer insert arm mechanism according to claim 1, characterized in that: There are multiple first gears (504) and second gears (505), and the first gears (504) and the second gears (505) are located on the same plane.

3. A bidirectional multi-layer insert arm mechanism according to claim 2, characterized in that: The invention also comprises an arm drive motor (501), wherein the arm drive motor (501) drives a driving gear (502) to rotate via a sprocket and a chain, wherein the driving gear (502) is coaxially connected to a main shaft (509), and the main shaft (509) is rotatably mounted on a crossbeam (510), wherein the crossbeam (510) and a base plate (507) are both mounted on a lifting frame; when the arm drive motor (501) rotates and drives a first-layer plugboard (508) to move, it will also drive a second-layer plugboard to move synchronously.

4. A bidirectional multi-layer insert arm mechanism according to claim 1, characterized in that: A position switch (8) is provided on the base plate (507), and a trigger plate (9) is provided on a first layer of the plug plate (508), wherein the trigger plate (9) cooperates with the position switch (8).

5. A bidirectional multi-layer insert arm mechanism according to claim 1, characterized in that: A positioning pin (10) is provided on the topmost plug board.