Three-in-one beverage filling machine
By introducing rotating components and brush designs into the beverage 3-in-1 filling machine, the problem of insufficient cleaning force in the existing technology is solved, and efficient internal cleaning of the bottle body is achieved, ensuring the hygiene quality of the product and saving water resources .
Patent Information
- Application Number
- CN202323567458.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing three-in-one filling machine is relatively low when cleaning the bottle body, which may lead to residues and affect product hygiene problems.
A three-in-one beverage filling machine including sink, water tank, lift plate, rotary shaft, brush, electric push rod and clamping assembly is designed. The rotating component drives the brush to deeply clean the inside of the bottle body to ensure the cleaning force. , and the rotation of the shaft is realized through the motor and gear meshing structure, combined with pulley transmission, and efficient cleaning is achieved.
It effectively improves the cleaning strength inside the bottle body, avoids the appearance of residues, ensures the hygiene quality of the product, and saves water resources, and realizes an automated cleaning process.
Smart Images
Figure CN222204770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beverage production and filling, in particular to a three-in-one beverage filling machine. Background Art
[0002] The three-in-one filling machine combines the three functions of rinsing, filling and capping in one machine body, and realizes automation of the whole process, which can improve production efficiency, reduce manpower input, and ensure product quality and safety. It is suitable for filling fruit juice drinks and fruit tea drinks in high-temperature resistant polyester bottles, and is also suitable for non-carbonated beverages such as mineral water and purified water.
[0003] However, when cleaning the bottle body, the current three-in-one filling machine only uses a spray gun to spray clean water on the inside of the bottle body. The cleaning intensity is low, and residues may occur, causing hygiene problems for the product. Utility Model Content
[0004] The utility model aims to provide a three-in-one beverage filling machine with strong cleaning power.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.
[0006] A three-in-one beverage filling machine comprises a water tank, a water tank is arranged inside the water tank, a lifting plate is arranged on the upper side of the water tank, a plurality of rotating shafts are rotatably mounted on the upper surface of the lifting plate, a brush is arranged on the outer surface of the rotating shaft, and a rotating assembly capable of simultaneously driving the plurality of rotating shafts to rotate is arranged on the upper surface of the lifting plate; a plurality of water pumps are arranged inside the water tank, a water pipe is connected to the water outlet end of the water pump, and the end of the water pipe is connected to the lower surface of the lifting plate, and the water pipe is communicated with the inside of the rotating shaft, a plurality of water outlet holes are evenly opened on the outer surface of the rotating shaft, and two water outlet holes are arranged on the upper side of the water tank. A first electric push rod is installed at each end, and the end of the telescopic end of the first electric push rod is connected to the lifting plate; a bottom plate is installed on the outer surface of the water tank, and a mounting box is installed on the bottom plate through a moving component, and the moving component can drive the mounting box to move in a horizontal direction; a plurality of groups of clamping plates are arranged inside the mounting box, and the clamping plates extend to the outside of the mounting box, and a clamping sleeve is installed on the opposite surface of the end of each group of clamping plates through a first motor, and a clamping component that can simultaneously drive each group of clamping plates to clamp is arranged inside the mounting box; a filling mechanism and a sealing mechanism are respectively arranged on the outside of the water tank.
[0007] It can be seen that the bottle body is transported on the conveyor belt. When the bottle body moves to the designated position, the moving component drives the jacket to move to the bottle mouth, and then the clamping component clamps the bottle mouth, and the first motor rotates the bottle body 180 degrees to make it inverted. Then the moving component drives the bottle body to move to the upper side of the rotating shaft, and the first electric push rod drives the rotating shaft to insert into the bottle body. The water inside the water tank sprays outward from the water outlet into the bottle body, and the rotating shaft is driven to rotate by the rotating component, so that the brush can deeply clean the inside of the bottle body to ensure the cleaning strength and avoid the situation of sanitation problems. The cleaned water flows directly from the bottle mouth to avoid water residue inside the bottle body, and the cleaned water directly falls into the inside of the sink, which is convenient for flushing away the dirt in the sink. The cleaned water can also be collected and reused after purification, so as to achieve the purpose of saving water resources. After the bottle body is cleaned, it can be placed on the conveyor belt to enter the subsequent process. The water outlet and the brush are arranged on the rotating shaft, which has a simple structure, high integration and space saving.
[0008] Furthermore, the rotating component includes a second motor installed on the upper surface of the lifting plate, a gear is installed on the end of the output shaft of the second motor, a gear ring is installed on the outer surface of one of the rotating shafts, the gear ring is meshingly connected with the gear, and the outer surfaces of multiple rotating shafts are meshingly sleeved with a pulley group.
[0009] When the inside of the bottle body is to be cleaned, the second motor can be started, and the second motor drives the gear to rotate. Due to the meshing action of the gear and the gear ring, the rotating shaft on which the gear ring is installed rotates, and due to the transmission action of the pulley group, each rotating shaft rotates simultaneously, thereby achieving the purpose of cleaning the inside of the bottle body.
[0010] Furthermore, the moving component includes a slide plate arranged on the upper surface of the base plate, a second electric push rod is installed on the outer surface of the sink, the end of the telescopic end of the second electric push rod is connected to the slide plate, the upper surface of the slide plate is connected to a vertical pole, and the top of the vertical pole is connected to the mounting box.
[0011] By starting the second electric push rod, the telescopic end of the second electric push rod can drive the slide plate to move, and through the connection of the vertical rod, the installation box can be driven to move, thereby achieving the purpose of the jacket driving the bottle body to approach or move away from the rotating shaft.
[0012] Furthermore, the clamping assembly includes a third electric push rod installed on the outside of the mounting box, a movable plate is provided inside the mounting box, and the end of the telescopic end of the third electric push rod is connected to the movable plate, a first wedge block is installed on the surface of the movable plate facing the clamping plate, and a second wedge block is provided on one end of the clamping plate facing the movable plate, the first wedge block is adapted to the second wedge block, a sliding rod is connected between the inner walls on both sides of the length direction of the mounting box, and the sliding rod passes through the interior of the clamping plate, a plurality of springs are sleeved on the outer surface of the sliding rod, and both ends of each spring abut against the opposite surfaces of each group of clamping plates.
[0013] Due to the action of the spring elastic force, each set of clamps is kept in an open state, and the gap in the open state can pass through the bottle mouth. Then the third electric push rod is started, and the third electric push rod drives the movable plate to move in the direction of the clamp, so that the first wedge block and the second wedge block contact and squeeze each other, so that each set of clamps can be driven to approach each other and clamped on the outside of the bottle mouth under the action of the squeezing force, and then the bottle body is rotated and driven to move to the rotating shaft for cleaning.
[0014] Furthermore, a slide groove is provided on the upper surface of the bottom plate, and the slide plate is slidably installed on the slide groove.
[0015] By setting the slide groove, the slide plate can be made to move more stably and reliably. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the water tank in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the clamping assembly in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the water outlet in the utility model.
[0020] In the figure: 100, water tank; 101, water tank; 102, lifting plate; 103, rotating shaft; 104, brush; 105, water pipe; 106, water outlet; 107, bottom plate; 108, mounting box; 109, clamping plate; 110, jacket; 111, first motor; 112, first electric push rod; 113, filling mechanism; 114, sealing mechanism; 200, rotating assembly; 201, second motor; 202, gear; 203, gear ring; 204, pulley group; 300, moving assembly; 301, slide plate; 302, second electric push rod; 303, vertical pole; 400, clamping assembly; 401, third electric push rod; 402, movable plate; 403, first wedge block; 404, second wedge block; 405, slide rod; 406, spring; 500, slide groove. DETAILED DESCRIPTION
[0021] The utility model is described in detail below with reference to the accompanying drawings.
[0022] like Figure 1-4As shown, a three-in-one beverage filling machine includes a water tank 100, a water tank 101 is arranged inside the water tank 100, a lifting plate 102 is arranged on the upper side of the water tank 101, a plurality of rotating shafts 103 are rotatably mounted on the upper surface of the lifting plate 102, a brush 104 is arranged on the outer surface of the rotating shaft 103, and a rotating assembly 200 capable of simultaneously driving the plurality of rotating shafts 103 to rotate is arranged on the upper surface of the lifting plate 102; a plurality of water pumps are arranged inside the water tank 101, a water pipe 105 is connected to the water outlet end of the water pump, and the end of the water pipe 105 is connected to the lower surface of the lifting plate 102, and the water pipe 105 is communicated with the inside of the rotating shaft 103, a plurality of water outlet holes 106 are evenly opened on the outer surface of the rotating shaft 103, and both ends of the upper side of the water tank 100 are A first electric push rod 112 is installed, and the end of the telescopic end of the first electric push rod 112 is connected to the lifting plate 102; a bottom plate 107 is installed on the outer surface of the water tank 100, and a mounting box 108 is installed on the bottom plate 107 through a moving component 300, and the moving component 300 can drive the mounting box 108 to move in a horizontal direction; a plurality of groups of clamping plates 109 are arranged inside the mounting box 108, and the clamping plates 109 extend to the outside of the mounting box 108, and the opposite surfaces of the ends of each group of clamping plates 109 are installed with a jacket 110 through a first motor 111, and a clamping component 400 that can simultaneously drive each group of clamping plates 109 to clamp is arranged inside the mounting box 108; a filling mechanism 113 and a sealing mechanism 114 are respectively arranged on the outside of the water tank 100.
[0023] When using the device, the bottle is first placed on the conveyor belt for transportation, and an infrared probe can be used for monitoring. When the bottle moves to the specified position, the conveyor belt stops, and the moving component 300 drives the jacket 110 to move to both sides of the bottle mouth. Then, the two clamping plates 109 of the clamping component 400 are brought close to each other, and the jacket 110 clamps the bottle mouth. Then, the first motor 111 is started to drive the bottle to rotate 180 degrees to make it inverted. Then, the moving component 300 drives the bottle to move to the upper side of the rotating shaft 103, and the first electric push rod 112 is started. Its telescopic end is pushed upward and drives the rotating shaft 103 to be inserted into the bottle body, and then the water pump is started. The water pump transports the water in the water tank 101 to the inside of the rotating shaft 103 through the water pipe 105, and sprays it outward from the water outlet 106 into the bottle body. The rotating shaft 103 is then driven to rotate by the rotating component 200, so that the brush 104 can deeply clean the inside of the bottle body to ensure the cleaning strength and avoid hygiene problems. The cleaned water flows directly out of the bottle mouth to avoid water residue in the bottle body. After the bottle body is cleaned, it is placed on the conveyor belt through the above process to enter the subsequent process. The filling mechanism 113 and the sealing mechanism 114 respectively realize the functions of filling and sealing, which are common existing technologies and will not be described here.
[0024] Specifically, the rotating assembly 200 includes a second motor 201 installed on the upper surface of the lifting plate 102, and a gear 202 is installed at the end of the output shaft of the second motor 201. A gear ring 203 is installed on the outer surface of one of the rotating shafts 103, and the gear ring 203 is meshingly connected with the gear 202. The outer surfaces of multiple rotating shafts 103 are meshingly sleeved with a pulley group 204. When cleaning the inside of the bottle body, the second motor 201 can be started, and the second motor 201 drives the gear 202 to rotate. Due to the meshing action of the gear 202 and the gear ring 203, the rotating shaft 103 equipped with the gear ring 203 is rotated, and due to the transmission action of the pulley group 204, each rotating shaft 103 rotates at the same time, so as to achieve the purpose of cleaning the inside of the bottle body.
[0025] Specifically, the moving component 300 includes a slide plate 301 arranged on the upper surface of the base plate 107, and a second electric push rod 302 is installed on the outer surface of the water tank 100. The end of the telescopic end of the second electric push rod 302 is connected to the slide plate 301, and the upper surface of the slide plate 301 is connected to a vertical rod 303, and the top of the vertical rod 303 is connected to the installation box 108. By starting the second electric push rod 302, the telescopic end of the second electric push rod 302 can drive the slide plate 301 to move, and through the connection action of the vertical rod 303, the installation box 108 can be driven to move, thereby achieving the purpose of the jacket 110 driving the bottle body close to or away from the rotating shaft 103.
[0026] Specifically, the clamping assembly 400 includes a third electric push rod 401 installed on the outside of the installation box 108, a movable plate 402 is arranged inside the installation box 108, and the end of the telescopic end of the third electric push rod 401 is connected to the movable plate 402, a first wedge block 403 is installed on the surface of the movable plate 402 facing the clamping plate 109, and a second wedge block 404 is arranged on one end of the clamping plate 109 facing the movable plate 402, the first wedge block 403 is adapted to the second wedge block 404, a sliding rod 405 is connected between the inner walls on both sides of the length direction of the installation box 108, and the sliding rod 405 runs through the interior of the clamping plate 109, and the outer surface of the sliding rod 405 is sleeved with There are multiple springs 406, and both ends of each spring 406 are in contact with the opposite surface of each group of clamps 109. Due to the elastic force of the spring 406, each group of clamps 109 is kept in an open state, and the gap in the open state can pass through the bottle mouth. Then the third electric push rod 401 is started, and the third electric push rod 401 drives the movable plate 402 to move in the direction of the clamp 109, so that the first wedge block 403 and the second wedge block 404 contact and squeeze each other, so that each group of clamps 109 can be driven to approach each other and clamped on the outside of the bottle mouth under the action of the squeezing force, and then the bottle body is rotated and driven to move to the rotating shaft 103 for cleaning.
[0027] Specifically, a slide groove 500 is provided on the upper surface of the bottom plate 107 , and the slide plate 301 is slidably installed on the slide groove 500 . The slide groove 500 can make the slide plate 301 move more stably and reliably.
[0028] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the present invention are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the present invention, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.
Claims
1. A three-in-one beverage filling machine, comprising a water tank (100), characterized in that: A water tank (101) is arranged inside the water tank (100); a lifting plate (102) is arranged on the upper side of the water tank (101); a plurality of rotating shafts (103) are rotatably mounted on the upper surface of the lifting plate (102); a brush (104) is arranged on the outer surface of the rotating shaft (103); and a rotating assembly (200) capable of driving the plurality of rotating shafts (103) to rotate simultaneously is arranged on the upper surface of the lifting plate (102); A plurality of water pumps are arranged inside the water tank (101), the water outlet end of the water pump is connected to a water pipe (105), the end of the water pipe (105) is connected to the lower surface of the lifting plate (102), and the water pipe (105) is communicated with the inside of the rotating shaft (103), the outer surface of the rotating shaft (103) is evenly provided with a plurality of water outlet holes (106), and first electric push rods (112) are installed at both ends of the upper side of the water tank (100), and the end of the telescopic end of the first electric push rod (112) is connected to the lifting plate (102); A bottom plate (107) is installed on the outer surface of the water tank (100), and a mounting box (108) is installed on the bottom plate (107) via a moving assembly (300), and the moving assembly (300) is capable of driving the mounting box (108) to move in a horizontal direction; A plurality of groups of clamping plates (109) are arranged inside the installation box (108), and the clamping plates (109) extend to the outside of the installation box (108), and the opposite surfaces of the ends of each group of the clamping plates (109) are installed with clamping sleeves (110) via a first motor (111), and a clamping assembly (400) capable of simultaneously driving each group of the clamping plates (109) to clamp is arranged inside the installation box (108); A filling mechanism (113) and a sealing mechanism (114) are respectively arranged on the outside of the water tank (100).
2. A three-in-one beverage filling machine according to claim 1, characterized in that: The rotating assembly (200) comprises a second motor (201) mounted on the upper surface of the lifting plate (102); a gear (202) is mounted on the end of the output shaft of the second motor (201); a gear ring (203) is mounted on the outer surface of one of the rotating shafts (103); the gear ring (203) is meshingly connected with the gear (202); and a pulley set (204) is meshingly provided on the outer surfaces of a plurality of the rotating shafts (103).
3. A three-in-one beverage filling machine according to claim 2, characterized in that: The moving assembly (300) comprises a slide plate (301) arranged on the upper surface of the bottom plate (107); a second electric push rod (302) is installed on the outer surface of the water tank (100); the end of the telescopic end of the second electric push rod (302) is connected to the slide plate (301); the upper surface of the slide plate (301) is connected to a vertical rod (303); and the top of the vertical rod (303) is connected to the installation box (108).
4. A three-in-one beverage filling machine according to claim 3, characterized in that: The clamping assembly (400) comprises a third electric push rod (401) mounted on the outside of the installation box (108), a movable plate (402) is arranged inside the installation box (108), and the end of the telescopic end of the third electric push rod (401) is connected to the movable plate (402), and a first wedge block (403) is mounted on a surface of the movable plate (402) facing the clamping plate (109), and a first wedge block (403) is mounted on a surface of the clamping plate (109) facing the movable plate (402). A second wedge block (404) is provided at the end, the first wedge block (403) is matched with the second wedge block (404), a sliding rod (405) is connected between the inner walls on both sides of the length direction of the installation box (108), and the sliding rod (405) passes through the inside of the clamping plate (109), and the outer surface of the sliding rod (405) is sleeved with a plurality of springs (406), and both ends of each of the springs (406) are in contact with the opposite surface of each group of the clamping plates (109).
5. The three-in-one beverage filling machine according to claim 4, characterized in that: A sliding groove (500) is provided on the upper surface of the bottom plate (107), and the sliding plate (301) is slidably mounted on the sliding groove (500).