Anti-toppling filling device for antibacterial liquid processing
By using a mobile screw and clamping assembly in the antibacterial liquid filling device to fix the container bottle, combined with the liquid flow valve and automatic capping function, the problems of tilting and quantitative filling of the container bottle in the prior art are solved, and the problem of container bottle tilting and quantitative filling is achieved. Efficient and stable antibacterial liquid filling process.
Patent Information
- Application Number
- CN202421005542.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing antibacterial liquid filling device fails to effectively fix the container bottle, which leads to tilting or dislocation during the filling process, causing liquid overflow and waste. At the same time, there is a lack of a quantitative filling structure and cannot be adjusted according to the capacity of the container bottle.
An anti-tilt filling device is designed, including a workbench, filling unit, container fixing box and capping unit, which fixes the container bottle by moving screws and clamping components, and combines a liquid flow valve and elastic hose to achieve quantitative filling. Install and automatically cap it through the rotating shaft and gripper.
It effectively prevents the pouring and displacement of the container bottle, improves the filling efficiency, and realizes quantitative filling by controlling the liquid flow valve to avoid liquid overflow, and is suitable for container bottles of different specifications.
Smart Images

Figure CN222204778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of antibacterial liquid filling, in particular to an anti-dumping filling device for antibacterial liquid processing. Background Art
[0002] Antibacterial liquid is a solution used to inhibit or kill bacteria, and is widely used in the fields of medicine, food, cosmetics, etc. Antibacterial liquid is a liquid used to prevent or kill the growth of microorganisms, mainly used for disinfection and cleaning. Its main function is antibacterial and antiviral, and it kills bacteria and viruses by destroying the protein structure of microorganisms. Antibacterial liquid usually contains alcohol substances and surfactants, which can destroy the protein structure of microorganisms, thereby killing bacteria and viruses.
[0003] In the process of processing the antibacterial liquid, it is necessary to fill the produced antibacterial liquid, that is, pour the antibacterial liquid that has passed the quality inspection into the packaging container, so a filling device is needed. Because the antibacterial liquid is in liquid state, during the filling process, if the liquid flows or the equipment vibrates, if the container bottle is not fixed, it is easy to tilt or move, resulting in inaccurate filling or tilt of the container bottle.
[0004] Most of the existing antibacterial liquid filling devices do not fix the container bottles, but are directly placed on the conveyor belt for transportation, which can easily cause tilting or displacement, resulting in the antibacterial liquid flowing out of the conveyor belt, which is unhygienic and wasteful; and no quantitative filling structure is set, and the capacity of each filling cannot be adjusted according to the capacity of the container bottle, so as to perform quantitative filling and avoid the antibacterial liquid overflowing from the bottle mouth. Utility Model Content
[0005] In order to solve the technical problems that most of the container bottles are not fixed and limited, but are directly placed on the conveyor belt for transportation, which is easy to cause tilting or displacement, resulting in the antibacterial liquid flowing out onto the conveyor belt, which is unhygienic and wasteful; and no quantitative filling structure is provided, and the capacity of each filling cannot be adjusted according to the capacity of the container bottle, so as to perform quantitative filling and avoid the antibacterial liquid overflowing from the bottle mouth, the utility model provides a filling device for antibacterial liquid processing that is anti-dumping.
[0006] A filling device for anti-dumping antibacterial liquid processing comprises a workbench, a filling unit is fixedly arranged in the middle of the workbench, a group of container fixing boxes and a group of capping units are symmetrically arranged on both sides of the filling unit, the container fixing box can be moved between the filling unit and the capping unit by moving the screw rod, the filling unit comprises a liquid storage box, the liquid storage box is connected with a plurality of quantitative boxes through a liquid flow valve, and a filling head which can be extended and retracted up and down is arranged at the bottom of the quantitative boxes; a plurality of fixed grooves are arranged inside the container fixing box, a plurality of suction cups are evenly arranged on the bottom wall of the fixed groove, a group of clamping components are symmetrically arranged on the side wall of the container fixing box, the clamping components comprise a retractable clamping plate, and a plurality of elastic clamping blocks are fixedly arranged on the inner wall opposite to the clamping plate; the capping unit comprises a movable plate which can be moved up and down, a plurality of rotating shafts are rotatably arranged on the movable plate, and a gripper is fixedly arranged at the bottom end of the rotating shaft.
[0007] More preferably, support frames are fixedly provided on both side walls of the workbench, the support frame located in the filling unit is preferably an F-shaped structure, and the two support frames located in a group of covering units are preferably L-shaped structures, wherein two groups of support blocks are provided on the inner wall of the support frame of the F-shaped structure, and the outer walls of the two groups of support blocks and the top wall of the movable plate are provided with motors through the mounting frame.
[0008] More preferably, the liquid storage tank is fixedly arranged on the top wall of the support frame of the F-type structure, and a plurality of quantitative boxes are fixedly embedded inside the middle plate of the support frame of the F-type structure. The liquid storage tank and the plurality of quantitative boxes are respectively connected through delivery pipes, and a liquid flow valve is arranged inside the delivery pipes. The number of quantitative boxes is consistent with the number of fixed slots.
[0009] More preferably, the filling head includes an elastic hose fixedly arranged through the bottom wall of the quantitative box, a liquid outlet pipe is arranged at the bottom of the elastic hose, a valve is arranged inside the liquid outlet pipe, a connecting plate is fixedly sleeved on the outer wall of the bottom end of the elastic hose, a limiting plate is arranged below the middle plate, a first limiting groove in the vertical direction is arranged on the limiting plate, the connecting plate can move inside the first limiting groove, a first telescopic rod is arranged on the bottom wall of the middle plate, and the telescopic end of the first telescopic rod is fixedly connected to the connecting plate.
[0010] More preferably, a movable screw is rotatably arranged between the two groups of support blocks, and the movable screw is arranged at the output end of the motor, the side wall of the container fixing box can slide on the threaded periphery of the movable screw, a second limiting groove is arranged on the table top of the workbench, and the bottom end of the container fixing box can slide inside the second limiting groove.
[0011] More preferably, the suction cup is preferably a vacuum suction cup, and a second telescopic rod is provided on both side walls of the container fixing box parallel to the clamping plate, and the telescopic end of the second telescopic rod is fixedly provided with a clamping plate, and a second slide groove is provided on both side walls of the container fixing box perpendicular to the clamping plate, and the clamping plate can move inside the second slide groove, and the elastic clamping block is preferably a concave arc structure, and the material is preferably elastic sponge or rubber.
[0012] More preferably, the bottom wall and side walls of the L-shaped support frame are respectively provided with a third telescopic rod and a third limiting groove, the movable plate is fixedly connected to the telescopic end of the third telescopic rod, and the movable plate can slide up and down in the third limiting groove, the output end of the motor is fixedly provided with an output shaft, the outer periphery of the output shaft is fixedly provided with a plurality of upper bevel gears, and the top ends of a plurality of rotating shafts pass through the movable plate and are fixedly provided with lower bevel gears, the upper bevel gears and the lower bevel gears are meshed with each other, so that the gripper can rotate to tighten the cover.
[0013] Compared with the prior art, the utility model has the following beneficial effects: firstly, the container bottle is placed inside the container fixing box for fixing and clamping, and then the container fixing box is moved alternately to the bottom of the filling unit for alternate filling, which improves the filling efficiency and can also play a role in fixing and clamping the container bottle, preventing the container bottle from tipping over during the filling process, and the clamping assembly can meet the fixing and clamping needs of different specifications. The filled container bottle can be moved to the capping unit for rotary capping, and the volume of each filling can be controlled by controlling the liquid flow valve for quantitative filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;
[0015] Figure 2 It is a top view schematic diagram of the structure of the utility model;
[0016] Figure 3 It is a left side schematic diagram of the structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the structure A of the utility model;
[0018] Figure 5 This is a schematic diagram of part structure B of the utility model;
[0019] Figure 6 It is a schematic diagram of the structure C of the utility model;
[0020] Figure 7 It is a schematic diagram of partial structure D of the utility model.
[0021] In the figure: 1. workbench; 2. filling unit; 3. container fixing box; 4. capping unit; 5. moving screw; 6. supporting frame; 7. liquid storage box; 8. liquid flow valve; 9. quantitative box; 10. filling head; 11. fixing groove; 12. suction cup; 13. clamping assembly; 14. movable plate; 15. rotating shaft; 16. gripper; 17. clamping plate; 18. clamping block; 19. supporting block; 20. motor; 21. conveying pipe; 22. elastic hose; 23. liquid outlet pipe; 24. limiting plate; 25. first limiting groove; 26. first telescopic rod; 27. connecting plate; 28. valve; 29. second limiting groove; 30. second telescopic rod; 31. second slide groove; 32. third telescopic rod; 33. third limiting groove; 34. output shaft; 35. upper bevel gear; 36. lower bevel gear. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so as to describe the embodiments of the utility model described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0024] In the present invention, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0025] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this utility model can be understood according to the specific circumstances. In addition, the term "plurality" should mean two or more than two.
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present utility model can be combined with each other. Figure 1-Figure 7 The utility model is described in detail in conjunction with the embodiments.
[0027] The invention discloses an anti-dumping filling device for processing antibacterial liquid, comprising a workbench 1, a filling unit 2 is fixedly arranged in the middle of the workbench 1, and a container bottle is filled with the antibacterial liquid. A group of container fixing boxes 3 and a group of capping units 4 are symmetrically arranged on both sides of the filling unit 2. The interior of the container fixing box 3 can play a role of fixing and clamping the container bottle to prevent tipping and avoid overturning or displacement. The container fixing box 3 can move between the filling unit 2 and the capping unit 4 by moving the screw rod 5, and the container bottle is alternately filled and capped, thereby improving the production efficiency.
[0028] Support frames 6 are fixedly provided on both side walls of the workbench 1. The support frame 6 located in the filling unit 2 is preferably an F-shaped structure with an intermediate plate in the middle. The two support frames 6 located in the covering units 4 on both sides are preferably L-shaped structures, wherein two groups of support blocks 19 are provided on the inner wall of the support frame 6 of the F-shaped structure, and motors 20 are provided on the outer walls of the two groups of support blocks 19 and the top wall of the movable plate 14 through a mounting frame.
[0029] A movable screw rod 5 is rotatably arranged between the two groups of support blocks 19. The two movable screw rods 5 are alternately arranged one above and one below on the inner wall of the support frame 6 of the F-shaped structure, and the movable screw rod 5 is arranged at the output end of the motor 20. The side wall of the container fixing box 3 can slide on the threaded periphery of the movable screw rod 5. A second limiting groove 29 is arranged on the table top of the workbench 1, and the bottom end of the container fixing box 3 can slide inside the second limiting groove 29.
[0030] When the container fixing box 3 needs to be moved alternately, the motor 20 is started to drive the moving screw 5 to rotate, so that the container fixing box 3 slides around the outer periphery of the moving screw 5 and inside the second limiting groove 29. When the container fixing box 3 moves to the outermost end of the moving screw 5 or the two ends of the second limiting groove 29, the container fixing box 3 is just located under the capping unit 4, which is convenient for capping and replacing empty container bottles; when the container fixing box 3 moves to the innermost end of the moving screw 5, the container fixing box 3 is just located under the filling unit 2, which is convenient for filling container bottles.
[0031] The filling unit 2 includes a liquid storage tank 7, which is fixedly arranged on the top wall of the support frame 6 of the F-type structure. The antibacterial liquid that has passed the quality inspection is poured into the liquid storage tank 7 for storage. The liquid storage tank 7 is connected to a plurality of quantitative boxes 9 through a liquid flow valve 8. The plurality of quantitative boxes 9 are fixedly embedded in the middle plate of the support frame 6 of the F-type structure. The liquid storage tank 7 is connected to the plurality of quantitative boxes 9 through a delivery pipe 21 respectively, and the number of the quantitative boxes 9 is consistent with the number of the fixed grooves 11.
[0032] The antibacterial liquid is transported from the liquid storage tank 7 to the interior of a separate quantitative tank 9 through a delivery pipe 21. Since a liquid flow valve 8 is provided inside the delivery pipe 21, the capacity of each quantitative tank 9 can be controlled by controlling the liquid flow valve 8, thereby controlling the capacity of each container bottle of different specifications.
[0033] A filling head 10 which can be telescoped up and down is provided at the bottom of the quantitative box 9. The filling head 10 includes an elastic hose 22 which is fixedly provided on the bottom wall of the quantitative box 9. A liquid outlet pipe 23 is provided at the bottom of the elastic hose 22. A connecting plate 27 is fixedly sleeved on the outer wall of the bottom end of the elastic hose 22. A limiting plate 24 is provided below the middle plate. A first limiting groove 25 in a vertical direction is provided on the limiting plate 24. The connecting plate 27 can move inside the first limiting groove 25. A first telescopic rod 26 is provided on the bottom wall of the middle plate. The telescopic end of the first telescopic rod 26 is fixedly connected to the connecting plate 27.
[0034] When the container fixing box 3 moves to the bottom of the filling unit 2, the first telescopic rod 26 is started to drive the connecting plate 27 to move downward along the first limiting groove 25, so that the liquid outlet pipe 23 is just at the mouth of the container bottle, and the valve 28 arranged inside the liquid outlet pipe 23 is opened, so that the antibacterial liquid flows from the quantitative box 9 through the elastic hose 22 and the liquid outlet pipe 23 into the container bottle.
[0035] A plurality of fixing grooves 11 are arranged inside the container fixing box 3. A plurality of suction cups 12 are evenly arranged on the bottom wall of the fixing grooves 11. The suction cups 12 are preferably vacuum suction cups. The container bottle is placed inside the fixing grooves 11 and pressed downward so that the vacuum suction cups suck the bottom of the container bottle to prevent the container bottle from being affected by the up and down vibration. A group of clamping components 13 are symmetrically arranged on the side wall of the container fixing box 3. The clamping components 13 include a retractable clamping plate 17. The clamping plate 17 can clamp and fix the side wall of the container bottle to prevent it from tipping over.
[0036] A second telescopic rod 30 is provided on both side walls of the container fixing box 3 parallel to the clamping plate 17, and the telescopic end of the second telescopic rod 30 is fixedly provided with the clamping plate 17. A second slide groove 31 is provided on both side walls of the container fixing box 3 perpendicular to the clamping plate 17, and the clamping plate 17 can move inside the second slide groove 31. A plurality of elastic clamping blocks 18 are fixedly provided on the inner wall opposite to the clamping plate 17.
[0037] The second telescopic rod 30 is started to drive the clamping plate 17 along the second slide groove 31 to move toward the outer wall of the container bottle for clamping. Since the elastic clamping block 18 is preferably a concave arc structure and the material is preferably elastic sponge or rubber, it can better fit the bottle body of the container bottle, making the clamping and fixing effect better and more stable.
[0038] The bottom wall and side wall of the L-shaped support frame 6 are respectively provided with a third telescopic rod 32 and a third limiting groove 33. The covering unit 4 includes a movable plate 14 which can move up and down. The movable plate 14 is fixedly connected to the telescopic end of the third telescopic rod 32, and the movable plate 14 can slide up and down in the third limiting groove 33. A plurality of rotating shafts 15 are rotatably provided on the movable plate 14, and a gripper 16 is fixedly provided at the bottom end of the rotating shaft 15.
[0039] An output shaft 34 is fixedly provided at the output end of the motor 20, and a plurality of upper bevel gears 35 are fixedly provided on the outer periphery of the output shaft 34. A plurality of lower bevel gears 36 are fixedly provided at the top ends of the rotating shafts 15 penetrating through the movable plate 14. The upper bevel gears 35 and the lower bevel gears 36 are meshed with each other, so that the gripper 16 can be rotated to tighten the cover.
[0040] When the container fixing box 3 is moved to the bottom of the capping unit 4 for capping, the third telescopic rod 32 is started to drive the movable plate 14 to slide downward along the third limiting groove 33. When the gripper 16 is just outside the bottle cap of the container bottle, the motor 20 is started to drive the output shaft 34 to rotate, thereby driving the plurality of upper bevel gears 35 to rotate. Since the upper bevel gear 35 and the lower bevel gear 36 are meshed with each other, the lower bevel gear 36 also rotates, thereby driving the plurality of rotating shafts 15 to rotate, so that the gripper 16 rotates and tightens the bottle cap to achieve synchronous capping.
[0041] The above operating principles and steps can also be combined with an automatic control system to preset all filling and capping steps on the control system to achieve automated filling and capping and improve work efficiency.
[0042] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A filling device for processing antibacterial liquid with anti-dumping function, comprising a workbench (1), a filling unit (2) fixedly arranged in the middle of the workbench (1), a group of container fixing boxes (3) and a group of capping units (4) symmetrically arranged on both sides of the filling unit (2), Features: The container fixing box (3) can be moved between the filling unit (2) and the capping unit (4) by moving the screw rod (5). The filling unit (2) includes a liquid storage box (7). The liquid storage box (7) is connected to a plurality of quantitative boxes (9) through a liquid flow valve (8). The quantitative boxes (9) are provided with a filling head (10) which can be extended upward and downward at the bottom. The container fixing box (3) is provided with a plurality of fixed grooves (11). The bottom wall of the fixed grooves (11) is evenly arranged with a plurality of suction cups (12). The side wall of the container fixing box (3) is symmetrically provided with a group of clamping components (13). The clamping components (13) include a retractable clamping plate (17). The inner wall opposite to the clamping plate (17) is fixedly provided with a plurality of elastic clamping blocks (18). The capping unit (4) includes a movable plate (14) which can be moved upward and downward. The movable plate (14) is rotatably provided with a plurality of rotating shafts (15). The bottom end of the rotating shaft (15) is fixedly provided with a gripper (16).
2. A filling device for anti-dumping antibacterial liquid processing according to claim 1, Features: Support frames (6) are fixedly arranged on both side walls of the workbench (1), the support frame (6) located in the filling unit (2) is preferably an F-shaped structure, and the two support frames (6) located in a group of capping units (4) are preferably L-shaped structures, wherein two groups of support blocks (19) are arranged on the inner wall of the support frame (6) of the F-shaped structure, and motors (20) are arranged on the outer walls of the two groups of support blocks (19) and the top wall of the movable plate (14) through a mounting frame.
3. A filling device for anti-dumping antibacterial liquid processing according to claim 2, Features: The liquid storage tank (7) is fixedly arranged on the top wall of the support frame (6) of the F-shaped structure, and a plurality of quantitative boxes (9) are fixedly embedded in the middle plate of the support frame (6) of the F-shaped structure. The liquid storage tank (7) and the plurality of quantitative boxes (9) are respectively connected through delivery pipes (21), and a liquid flow valve (8) is arranged inside the delivery pipes (21). The number of the quantitative boxes (9) is the same as the number of the fixed grooves (11).
4. A filling device for anti-dumping antibacterial liquid processing according to claim 3, Features: The filling head (10) comprises an elastic hose (22) which penetrates through the bottom wall of the quantitative box (9) and is fixedly arranged thereon; a liquid outlet pipe (23) is arranged at the bottom of the elastic hose (22); a valve (28) is arranged inside the liquid outlet pipe (23); a connecting plate (27) is fixedly sleeved on the outer wall of the bottom end of the elastic hose (22); a limiting plate (24) is arranged below the middle plate; a first limiting groove (25) in a vertical direction is arranged on the limiting plate (24); the connecting plate (27) can move inside the first limiting groove (25); a first telescopic rod (26) is arranged on the bottom wall of the middle plate; and the telescopic end of the first telescopic rod (26) is fixedly connected to the connecting plate (27).
5. A filling device for anti-dumping antibacterial liquid processing according to claim 2, Features: A movable screw rod (5) is rotatably arranged between the two groups of support blocks (19), and the movable screw rod (5) is arranged at the output end of the motor (20). The side wall of the container fixing box (3) can slide on the outer circumference of the thread of the movable screw rod (5). A second limiting groove (29) is arranged on the table top of the workbench (1), and the bottom end of the container fixing box (3) can slide inside the second limiting groove (29).
6. A filling device for anti-dumping antibacterial liquid processing according to claim 5, Features: The suction cup (12) is preferably a vacuum suction cup, and a second telescopic rod (30) is arranged on both side walls of the container fixing box (3) parallel to the clamping plate (17), and the telescopic end of the second telescopic rod (30) is fixedly provided with the clamping plate (17), and a second slide groove (31) is arranged on both side walls of the container fixing box (3) perpendicular to the clamping plate (17), and the clamping plate (17) can move inside the second slide groove (31), and the elastic clamping block (18) is preferably a concave arc-shaped structure, and the material is preferably a sponge or rubber with elasticity.
7. A filling device for anti-dumping antibacterial liquid processing according to claim 2, Features: The bottom wall and side wall of the L-shaped support frame (6) are respectively provided with a third telescopic rod (32) and a third limiting groove (33); the movable plate (14) is fixedly connected to the telescopic end of the third telescopic rod (32), and the movable plate (14) can slide up and down in the third limiting groove (33); an output shaft (34) is fixedly provided at the output end of the motor (20); a plurality of upper bevel gears (35) are fixedly provided on the outer periphery of the output shaft (34); a plurality of lower bevel gears (36) are fixedly provided at the top ends of the plurality of rotating shafts (15) penetrating the movable plate (14); the upper bevel gears (35) and the lower bevel gears (36) are meshed with each other, so that the gripper (16) can be rotated to tighten the cover.
