Full-automatic sludge resourceful treatment device

Through the design of the fully automatic sludge resource treatment device, the rotation and plate pressing mechanism driven by servo motor and cylinder are used to solve the problem of low water separation efficiency in the sludge dryer, and the rapid separation of sludge and water is achieved, which simplifies the Sludge drying process.

CN222205015UActive Publication Date: 2024-12-20YUNNAN KEYUAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420938557.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

When existing sludge dryers treat sludge with more water, they have a long drying time and low drying efficiency, making it difficult to effectively separate the moisture in the sludge.

Method used

A fully automatic sludge resource treatment device is designed, by providing a first cylinder and a second cylinder in the tank body, driving the gears and racks to rotate the first cylinder with a servo motor, combining the water outlet pipe and the through-hole The initial separation of sludge and water is achieved, and the separation process is accelerated by the cylinder driving pressure plate.

Benefits of technology

The rapid separation of sludge and water is achieved, the subsequent drying process is simplified, and the sludge treatment efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic sludge resourceful treatment device and relates to the technical field of sludge treatment. The device comprises a tank body, the tank body comprises supporting legs welded to the bottom of the tank body, a mounting ring welded to the interior of the tank body, a first cylinder rotationally connected to the interior of the mounting ring, a plurality of symmetrically-distributed limiting blocks welded to the side face of the first cylinder, a second cylinder fixedly connected to the interior of the tank body and a through cavity formed in the side wall of the second cylinder. The water outlet pipe is fixedly communicated with the through cavity in the second cylinder. By starting the servo motor, the mounting shaft can be utilized to drive the gear to rotate, the gear drives the rack to rotate so as to drive the first cylinder to rotate, and when the discharge port at the lower end of the first cylinder is arranged at the discharge port at the lower end of the second cylinder, sludge falls to the lower end of the tank body and is discharged; at the moment, the effect of separating sludge from water can be achieved, and the subsequent sludge drying work can be conveniently carried out by conveniently and preliminarily separating water and sludge in the sludge.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment equipment, in particular to a fully automatic sludge resource treatment device. Background Art

[0002] Sludge is mainly composed of various microorganisms and organic and inorganic particles. It also contains harmful substances such as heavy metals, organic pollutants, pathogenic microorganisms and parasite eggs. Specifically, it includes water (water content of about 95% or higher), volatile substances and ash (the former is organic impurities, and the latter is inorganic impurities), pathogens (such as bacteria, viruses and parasite eggs), toxic substances (such as cyanide, mercury, chromium or some difficult to decompose toxic organic matter), etc.

[0003] Sludge treatment includes dehydration and drying of sludge by sludge dryer. If sludge with high water content is directly sent to the sludge dryer, the drying time of the sludge will be longer and the drying efficiency will be lower due to the presence of more water in the sludge.

[0004] Therefore, a fully automatic sludge resource processing device is proposed. Utility Model Content

[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0006] A fully automatic sludge resource processing device comprises a tank body, wherein the tank body comprises a supporting leg welded to the bottom thereof, a mounting ring welded to the inside of the tank body, a first cylinder rotatably connected to the mounting ring, a plurality of symmetrically distributed limit blocks welded to the side surfaces of the first cylinder, a second cylinder fixedly connected to the inside of the tank body, a through cavity opened in the side wall of the second cylinder, a water outlet pipe fixedly connected to the through cavity inside the second cylinder, a discharge port opened at the lower end of the first cylinder and a discharge port opened at the lower end of the second cylinder, wherein a plurality of evenly distributed through holes are opened on the side wall of the first cylinder and the inner side wall of the second cylinder.

[0007] Furthermore, a valve is installed on the water outlet pipe.

[0008] Furthermore, a servo motor is installed on one side wall of the tank body, and a mounting shaft is installed on the output end of the servo motor. The mounting shaft passes through the side wall of the tank body and is rotatably connected thereto. A gear is installed on one end of the mounting shaft, and a rack matching the gear is fixedly mounted on the side wall of the first cylinder, and the gear is meshingly connected to the rack.

[0009] Furthermore, the through holes on the side walls of the first cylinder and the second cylinder correspond to each other, and a screen is fixedly connected in the through holes.

[0010] Through the above technical scheme, when in use, by pouring the water-containing sludge into the first cylinder, the lower end of the first cylinder and the lower end of the second cylinder are staggered, which can achieve the effect of accumulating sludge, and the water in the sludge entering the first cylinder will flow out from the through hole into the through cavity of the second cylinder and be discharged through the outlet pipe. After the water is discharged, the sludge will remain in the first cylinder. At this time, by starting the servo motor, the mounting shaft can be used to drive the gear to rotate, and the gear drives the rack to rotate, thereby driving the first cylinder to rotate. When the discharge port at the lower end of the first cylinder is transferred to the discharge port at the lower end of the second cylinder, the sludge will fall to the lower end of the tank body and be discharged. At this time, the effect of separating sludge from water can be achieved. By facilitating the preliminary separation of water and mud in the sludge, the subsequent sludge drying work can be facilitated.

[0011] Furthermore, the upper end of the tank body is rotatably connected with a mounting cover, the upper end of the mounting cover is mounted with a cylinder, the output end of the cylinder passes through the mounting cover and is slidably connected thereto and is mounted with a pressure plate.

[0012] Furthermore, the size of the mounting cover matches the outer diameter of the tank body, and the size of the pressing plate matches the inner diameter of the first cylinder.

[0013] According to the technical solution, when in use, the pressing plate is placed directly above the first cylinder by rotating the mounting cover, and the pressing plate can be driven downward to press the sludge by starting the cylinder, thereby accelerating the separation speed of the sludge and water.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The utility model pours the water-containing sludge into the first cylinder. At this time, the lower end of the first cylinder is staggered with the lower end of the second cylinder, which can accumulate the sludge. The water in the sludge entering the first cylinder will flow out from the through hole into the through cavity of the second cylinder and be discharged through the water outlet pipe. The sludge after the water is discharged will remain in the first cylinder. At this time, the servo motor can be started to drive the gear to rotate using the mounting shaft, and the gear drives the rack to rotate, thereby driving the first cylinder to rotate. When the discharge port at the lower end of the first cylinder is transferred to the discharge port at the lower end of the second cylinder, the sludge will fall to the lower end of the tank body and be discharged. At this time, the effect of separating the sludge from the water can be achieved. By facilitating the preliminary separation of water and mud in the sludge, the subsequent sludge drying work can be facilitated.

[0016] 2. The utility model places the pressing plate just above the first cylinder by rotating the mounting cover, and the pressing plate can be driven to move downward to press the sludge by starting the cylinder, thereby accelerating the separation speed of the sludge and water. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the tank when discharging;

[0020] Figure 4 yes Figure 3 The enlarged structural diagram at A in the middle;

[0021] Figure numerals: 1. tank body; 101. supporting leg; 102. mounting ring; 103. first cylinder; 104. limiting block; 105. second cylinder; 106. through cavity; 107. water outlet pipe; 108. through hole; 109. discharge port; 110. discharge port; 111. rack; 2. servo motor; 201. mounting shaft; 202. gear; 3. mounting cover; 301. cylinder; 302. pressure plate. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0023] Embodiment 1

[0024] like Figure 1-4 As shown, a fully automatic sludge resource treatment device includes a tank body 1, which includes a supporting leg 101 welded to the bottom thereof, a mounting ring 102 welded to the inside of the tank body 1, a first cylinder 103 rotatably connected to the mounting ring 102, a plurality of symmetrically distributed limit blocks 104 welded to the side of the first cylinder 103, a second cylinder 105 fixedly connected to the inside of the tank body 1, a through cavity 106 opened in the side wall of the second cylinder 105, an outlet pipe 107 fixedly connected to the through cavity 106 inside the second cylinder 105, a discharge port 110 opened at the lower end of the first cylinder 103 and a discharge port 109 opened at the lower end of the second cylinder 105, and a plurality of evenly distributed through holes 108 are opened on the side wall of the first cylinder 103 and the inner side wall of the second cylinder 105.

[0025] like Figure 1-4 As shown, in some embodiments, a valve is installed on the water outlet pipe 107 .

[0026] like Figure 1-4 As shown, in some embodiments, a servo motor 2 is installed on one side wall of the tank body 1, and a mounting shaft 201 is installed on the output end of the servo motor 2. The mounting shaft 201 passes through the side wall of the tank body 1 and is rotatably connected thereto. A gear 202 is installed on one end of the mounting shaft 201, and a rack 111 matching the gear 202 is fixedly sleeved on the side wall of the first cylinder 103, and the gear 202 is meshingly connected with the rack 111.

[0027] like Figure 1-4 As shown, in some embodiments, the through holes 108 on the side walls of the first cylinder 103 and the second cylinder 105 correspond to each other, and a screen is fixedly connected in the through hole 108 .

[0028] By means of the above technical scheme, when in use, by pouring the water-containing sludge into the first cylinder 103, the lower end of the first cylinder 103 is staggered with the lower end of the second cylinder 105, which can achieve the effect of accumulating sludge, and the water in the sludge entering the first cylinder 103 will flow out from the through hole 108 to the through cavity 106 of the second cylinder 105 and be discharged through the water outlet pipe 107, and the sludge after the water is discharged will remain in the first cylinder 103, at this time, by starting the servo motor 2, the mounting shaft 201 can be used to drive the gear 202 to rotate, and the gear 202 drives the rack 111 to rotate, thereby driving the first cylinder 103 to rotate, and when the discharge port 110 at the lower end of the first cylinder 103 is transferred to the discharge port 109 at the lower end of the second cylinder 105, the sludge will fall to the lower end of the tank body 1 and be discharged, and the effect of separating the sludge from the water can be achieved at this time, and the subsequent sludge drying work can be facilitated by facilitating the preliminary separation of the water and the mud in the sludge.

[0029] like Figure 1-4 As shown, in some embodiments, the upper end of the tank body 1 is rotatably connected to the mounting cover 3, the upper end of the mounting cover 3 is installed with a cylinder 301, the output end of the cylinder 301 passes through the mounting cover 3 and is slidably connected thereto and is installed with a pressure plate 302.

[0030] like Figure 1-4 As shown, in some embodiments, the size of the mounting cover 3 matches the outer diameter of the tank body 1 , and the size of the pressing plate 302 matches the inner diameter of the first cylinder 103 .

[0031] According to the above technical solution, when in use, the pressing plate 302 is placed directly above the first cylinder 103 by rotating the mounting cover 3, and the pressing plate 302 can be driven to move downward to press the sludge by starting the cylinder 301, thereby accelerating the separation speed of the sludge and water.

[0032] Working principle: When in use, by pouring the water-containing sludge into the first cylinder 103, the lower end of the first cylinder 103 is staggered with the lower end of the second cylinder 105, which can accumulate sludge. The water in the sludge entering the first cylinder 103 will flow out from the through hole 108 to the through cavity 106 of the second cylinder 105 and be discharged through the outlet pipe 107. The sludge after the water is discharged will remain in the first cylinder 103. At this time, by starting the servo motor 2, the mounting shaft 201 can be used to drive the gear 202 to rotate, and the gear 202 drives the rack 111 to rotate, so as to drive the first cylinder 103 to rotate. When the discharge port 110 at the lower end of the first cylinder 103 is transferred to the discharge port 109 at the lower end of the second cylinder 105, the sludge will fall to the lower end of the tank body 1 and be discharged. At this time, the effect of separating the sludge from the water can be achieved. By facilitating the preliminary separation of water and mud in the sludge, the subsequent sludge drying work can be facilitated.

[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fully automatic sludge resource treatment device, comprising a tank body (1), characterized in that: The tank body (1) comprises a support leg (101) welded to the bottom thereof, a mounting ring (102) welded to the inside of the tank body (1), a first cylinder (103) rotatably connected to the inside of the mounting ring (102), a plurality of symmetrically distributed stoppers (104) welded to the side of the first cylinder (103), a second cylinder (105) fixedly connected to the inside of the tank body (1), a through cavity (106) opened in the side wall of the second cylinder (105), a water outlet pipe (107) fixedly connected to the through cavity (106) inside the second cylinder (105), a discharge port (110) opened at the lower end of the first cylinder (103) and a discharge port (109) opened at the lower end of the second cylinder (105), and a plurality of evenly distributed through holes (108) are opened on the side wall of the first cylinder (103) and the inner side wall of the second cylinder (105).

2. A fully automatic sludge resource treatment device according to claim 1, characterized in that: A valve is installed on the water outlet pipe (107).

3. The fully automatic sludge resource treatment device according to claim 1 is characterized in that: A servo motor (2) is installed on one side wall of the tank body (1); a mounting shaft (201) is installed on the output end of the servo motor (2); the mounting shaft (201) passes through the side wall of the tank body (1) and is rotatably connected thereto; a gear (202) is installed on one end of the mounting shaft (201); a rack (111) matching the gear (202) is fixedly sleeved on the side wall of the first cylinder (103); the gear (202) is meshingly connected to the rack (111).

4. The fully automatic sludge resource treatment device according to claim 3 is characterized in that: The through holes (108) on the side walls of the first cylinder (103) and the second cylinder (105) correspond to each other, and a screen is fixedly connected inside the through hole (108).

5. The fully automatic sludge resource treatment device according to claim 1 is characterized in that: The upper end of the tank body (1) is rotatably connected to a mounting cover (3), the upper end of the mounting cover (3) is mounted with a cylinder (301), the output end of the cylinder (301) passes through the mounting cover (3), is slidably connected thereto and is mounted with a pressure plate (302).

6. The fully automatic sludge resource processing device according to claim 5 is characterized in that: The size of the mounting cover (3) matches the outer diameter of the tank body (1), and the size of the pressing plate (302) matches the inner diameter of the first cylinder (103).