Adjustable tunnel secondary lining maintenance trolley

By setting up movable spraying devices and water supply devices on the tunnel second lining maintenance trolley, 360° vertical spraying is achieved using guide rails, which solves the problem of collision with equipment during the movement of traditional trolleys and improves spraying efficiency and safety sex.

CN222205075UActive Publication Date: 2024-12-20CHINA RAILWAY 15TH BUREAU GROUP CORPORATION LIMITED +1
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Patent Information

Application Number
CN202323650816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-20
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

During tunnel construction, traditional maintenance trolleys are prone to collision with equipment during movement, which affects the spraying effect and may lead to damage to equipment or damage to the trolley, and the spraying is not timely, resulting in project delays.

Method used

An adjustable tunnel two-lined maintenance trolley is designed, using a movable spraying device and water supply device. The support frame is installed through the top and side rails. The spray ring is sprayed in a vertical direction of 360° to avoid frequent trolleys. Move to reduce the risk of collision with the device.

Benefits of technology

The 360° vertical and horizontal spraying of the second-lined concrete without the trolley is realized, which improves the spraying efficiency, reduces the risk of equipment collision, and avoids engineering delays and equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable tunnel secondary lining maintenance trolley which comprises a trolley frame. A top guide rail and a lateral guide rail are respectively arranged at the top and two sides of the trolley frame; a support frame is movably mounted in the top guide rail and the lateral guide rails; a spraying device is installed on the supporting frame, and the spraying range of the spraying device comprises the vertical circumferential direction above the ground. The protective fences are connected to the two ends of the top guide rail or the lateral guide rails; and the water supply device is arranged on the trolley frame and is used for supplying water to the spraying device. The secondary lining concrete spraying device has the advantages that the movable spraying device and the water supply device are arranged on the trolley frame, the water supply device supplies water to the spraying device, the spraying ring moves in the guide rail, secondary lining concrete is sprayed, and the spraying direction is close to the range of 360 degrees above the vertical horizontal plane. Under the condition that the trolley is fixed, movable spraying work can still be achieved, and the problem that the trolley in the tunnel possibly collides with other equipment in the moving process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel maintenance, in particular to an adjustable tunnel secondary lining maintenance trolley. Background Art

[0002] In tunnel construction, spray curing is required after the secondary lining concrete is poured. The commonly used curing trolley generally drives the nozzle to spray a specific section of the tunnel through the movement of the trolley. However, due to the large amount of equipment stacked in the tunnel, the lower walking part of the trolley is prone to collision with other equipment during movement, resulting in interference in construction. Utility Model Content

[0003] The purpose of the utility model is to provide an adjustable tunnel secondary lining maintenance trolley based on the above-mentioned deficiencies of the prior art, by installing a movable spraying device and a water supply device on the trolley, setting an annular spraying ring, and spraying the secondary lining concrete in a vertical 360° direction.

[0004] The purpose of this utility model is achieved by the following technical solutions:

[0005] An adjustable tunnel secondary lining maintenance trolley, comprising:

[0006] Trolley frame;

[0007] The top and both sides of the trolley frame are respectively provided with a top guide rail and a side guide rail;

[0008] A support frame is movably installed in the top guide rail and the side guide rail;

[0009] A spray device is installed on the support frame, and the spray range of the spray device includes a vertical circumferential direction above the ground;

[0010] guardrails connected to both ends of the top rail or the side rail; and

[0011] A water supply device is arranged on the trolley frame and is used to supply water to the spray device.

[0012] Optionally, the support frame is movably connected to the top guide rail and the side guide rail by installing rollers.

[0013] Optionally, the spray device includes a pair of spray rings installed at the front and rear ends of the support frame, and a longitudinal pipe communicating with the spray rings is connected between the two spray rings at the top position.

[0014] Optionally, two ends of the spray ring are close to the ground, and a plurality of spray heads are evenly arranged on the surface of the spray ring in a circumferential direction.

[0015] Optionally, the water supply device includes a water tank fixed on the trolley frame, a water supply hose connected to the water tank, a turntable for curling the water supply hose, and a booster pump connected to the water tank.

[0016] Optionally, the water supply hose is in communication with the longitudinal pipe.

[0017] Optionally, a first reinforcing rod is provided in the support frame.

[0018] Optionally, a second reinforcing rod is connected between the support frame and the spray ring.

[0019] Optionally, walking wheels are installed at the bottom of the trolley frame.

[0020] The advantages of the utility model are:

[0021] The utility model arranges a movable spraying device and a water supply device on the trolley frame, the water supply device supplies water to the spraying device, and the spray ring moves in the guide rail to spray the secondary lining concrete, and the spraying direction is nearly 360° above the vertical horizontal plane. When the trolley is fixed, the mobile spraying work can still be realized, which solves the problem that the trolley may collide with other equipment during the movement of the tunnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the maintenance trolley of the utility model;

[0023] Figure 2 It is a partially enlarged view of the maintenance trolley of the utility model. DETAILED DESCRIPTION

[0024] The marks in the figure are: 1. trolley frame, 2. top guide rail, 3. side guide rail, 4. support frame, 6. guardrail, 11. walking wheel, 12. trolley side platform, 41. first reinforcement rod, 42. roller, 51. spray ring, 52. longitudinal pipe, 53. water supply hose, 54. second reinforcement rod, 55. nozzle, 71. water tank, 72. turntable, 73. booster pump.

[0025] Example: See Figure 1 and Figure 2 As shown, an adjustable tunnel secondary lining maintenance trolley of an embodiment is shown, which includes a trolley frame 1; a top guide rail 2 and a side guide rail 3 are respectively provided on the top and both sides of the trolley frame 1; a support frame 4 is movably installed in the top guide rail 2 and the side guide rail 3; a spray device is installed on the support frame 4, and the spraying range of the spray device includes the vertical circumferential direction above the ground; a guardrail 6 is connected to both ends of the top guide rail 2 or the side guide rail 3; and a water supply device is arranged on the trolley frame 1 for supplying water to the spray device.

[0026] In this embodiment, the support frame 4 is movably connected to the top guide rail 2 and the side guide rail 3 by installing rollers 42.

[0027] In this embodiment, the spray device includes a pair of spray rings 51 installed at the front and rear ends of the support frame 4, and a longitudinal pipe 52 connected to the spray rings 51 is connected between the two spray rings 51 at the top position. The two ends of the spray ring 51 are close to the ground, and a plurality of nozzles 55 are evenly arranged circumferentially on the surface of the spray ring 51.

[0028] In this embodiment, the water supply device includes a water tank 71 fixed on the trolley frame 1, a water supply hose 53 connected to the water tank 71, a turntable 72 for curling the water supply hose 53, and a booster pump 73 connected to the water tank 71, and the water supply hose 53 is connected to the longitudinal pipe 52.

[0029] In this embodiment, a first reinforcing rod 41 is provided in the support frame 4 , a second reinforcing rod 54 is connected between the support frame 4 and the spraying ring 51 , and a traveling wheel 11 is installed at the bottom of the trolley frame 1 .

[0030] The characteristics and functions of the present invention can be further understood through the following description.

[0031] The main problem solved by the utility model is that during the spraying of the secondary lining concrete, due to the mixed equipment in the tunnel and placed everywhere, the trolley is prone to collision with various equipment in the traditional spraying process through the movement of the trolley, and the secondary lining concrete needs to be sprayed in time after pouring. Therefore, the collision between the trolley and the equipment causes mutual interference in the work and affects the spraying effect, resulting in untimely spraying and delaying the project. And when the collision is more severe, it will cause damage to the equipment or the trolley, which is not worth the loss. Therefore, the utility model proposes an adjustable tunnel secondary lining maintenance trolley structure.

[0032] Continue to see Figure 1 and Figure 2As shown, the adjustable tunnel secondary lining maintenance trolley structure mainly includes a trolley frame 1, a top guide rail 2 is installed on the top of the trolley frame 1, a side guide rail 3 is installed on the side, and guardrails 6 are installed at both ends of the top guide rail 2 to prevent the spraying device from falling during movement. The support frame 4 is movably installed in the top guide rail 2 and the side guide rail 3 respectively through rollers 42, and at least one spray ring 51 is installed on the support frame 4. In this embodiment, two spray rings 51 are preferably used, and a plurality of spray heads 55 are evenly arranged on the spray ring 51. The two spray rings 51 are connected by installing a longitudinal pipe 52, and the longitudinal pipe 52 is connected to a water supply hose 53. The water supply hose 53 is connected to a water tank 71 installed on the side platform 12 of the trolley and is curled by a turntable 72. The length of the water supply hose 53 is adjusted during the movement of the support frame 4. A booster pump 73 is also installed in the water tank 71 to pressurize the water in the water tank 71, so that the water enters the longitudinal pipe 52 and the spray ring 51 through the water supply hose 53, and is finally sprayed out through the nozzle 55.

[0033] The spraying device of this embodiment can move longitudinally along the length direction of the top guide rail 2 and the side guide rail 3, and can perform spray maintenance on the tunnel within a certain range, thereby increasing the maintenance range at one time, and there is no need to frequently move the entire trolley. The top guide rail 2 and the side guide rail 3 are provided to make the support frame 4 more stable when walking. A guardrail 6 is provided, and a connecting rod for reinforcement can be provided between the spray rings 51 to ensure good structural stability. The other end of the water supply hose 53 is connected to the turntable 72, which can be arbitrarily retracted and extended in length, and then connected to the booster pump 73, and finally connected to the water tank 71.

[0034] In summary, the utility model realizes spraying of the secondary lining concrete by arranging a movable spraying device and a water supply device on the trolley frame, the water supply device supplies water to the spraying device, and the spraying ring moves in the guide rail, and the spraying direction is nearly 360° above the vertical horizontal plane. When the trolley is fixed, the mobile spraying can still be realized, which solves the problem that the trolley may collide with other equipment during movement in the tunnel.

[0035] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable tunnel secondary lining maintenance trolley, It is characterized in that include: Trolley frame; The top and both sides of the trolley frame are respectively provided with a top guide rail and a side guide rail; A support frame is movably installed in the top guide rail and the side guide rail; A spray device is installed on the support frame, and the spray range of the spray device includes a vertical circumferential direction above the ground; Guardrails connected to both ends of the top rail or the side rail; as well as A water supply device disposed on the trolley frame for supplying water to the spray device; The support frame is movably connected to the top guide rail and the side guide rail by installing rollers; the spray device includes a pair of spray rings installed at the front and rear end positions of the support frame, and a longitudinal pipe connected to the spray ring is connected between the two spray rings at the top position; the two ends of the spray ring are close to the ground, and a plurality of nozzles are evenly arranged on the surface of the spray ring in a circumferential direction; the water supply device includes a water tank fixed on the trolley frame, a water supply hose connected to the water tank, a turntable for curling the water supply hose, and a booster pump connected to the water tank; the water supply hose is connected to the longitudinal pipe; a first reinforcing rod is provided in the support frame; a second reinforcing rod is connected between the support frame and the spray ring.

2. The adjustable tunnel secondary lining maintenance trolley according to claim 1, It is characterized in that Traveling wheels are installed at the bottom of the trolley frame.