Energy-saving device for spunlace non-woven fabric production

By adopting the design of disassembled filter and falling blocks in the energy-saving device for spindle non-woven fabric production, the problem of poor water flow caused by fiber adhesion is solved, rapid cleaning and efficient return of water are achieved, and production efficiency is improved.

CN222205661UInactive Publication Date: 2024-12-20FUJIAN QIAODONG NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421007190.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the use of the existing energy-saving device for spindle nonwoven fabrics, the recycled water flow has caused too much attachment to the filter cover, resulting in poor water flow, and frequent shutdown and cleaning, affecting production efficiency.

Method used

An energy-saving device including disassembling the filter and the falling block is designed. By loosening the pull rope, the falling block can freely fall and scrape and clean the attachments, and quickly replace the filter, simplifying the cleaning process and reducing downtime.

Benefits of technology

A fast and simple cleaning process is achieved, the return water efficiency is improved, the production efficiency of spunlace non-woven fabrics is ensured, and the downtime is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222205661U_ABST
    Figure CN222205661U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of textile, and provides an energy-saving device for spunlace non-woven fabric production, which is simple to clean and high in water return efficiency and comprises a main machine and a recovery pipe arranged on one side of the main machine and communicated with the main machine, and a return pipe communicated with the main machine is arranged at the other end of the main machine. The main machine comprises a closed shell and a first water pumping pipe arranged on the closed shell in a penetrating mode and connected with the recycling pipe, a detachable filter screen is detachably arranged in the closed shell, a falling block is attached to the side, close to the first water pumping pipe, of the detachable filter screen in a sliding mode, and the top of the falling block is connected with a pull rope extending out of the closed shell. When attached blockage is generated on the surface of the detached filter screen, the pull rope is loosened, so that the falling block freely falls and scrapes and cleans the attached objects on the surface of the detached filter screen.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to an energy-saving device for producing spunlace nonwoven fabrics. Background Art

[0002] High-pressure fine water flow is sprayed onto one or more layers of fiber webs to entangle the fibers of the fiber webs with each other, thereby reinforcing the fiber webs and giving them a certain strength. The fiber fabric produced by this method is spunlace non-woven fabric. Spunlace non-woven fabric feels very soft and fluffy, has strong moisture absorption capacity, and also has a certain oil absorption capacity. It is often used in medical curtains, surgical gowns, dressing materials, etc. It has different properties and effects according to the different fibers used in weaving. When producing spunlace non-woven fabrics, non-woven fabric production equipment is required to spray water on the fiber webs fed in. In order to reduce production costs, energy-saving devices are used to recycle the water used in production. The energy-saving device recycles the sprayed water flow, filters it, and then pumps it into the production equipment for spraying again. The energy-saving device can greatly reduce the water consumption in the production of spunlace non-woven fabrics and effectively save production costs.

[0003] Although the above-mentioned existing technology can solve the corresponding technical problems, it still has certain defects: when the existing energy-saving device is in use, since the recycled water flow will contain some fibers, it is necessary to filter the water flow through a built-in filter cover. After a period of use, a large amount of fiber attachments are likely to appear on the filter cover, which will make the water flow not smooth and unable to return enough water for injection. The entire production line needs to be shut down and the energy-saving device disassembled for cleaning. Not only is the cleaning very complicated and cumbersome, but it also affects the production efficiency of the spunlace non-woven fabric. Utility Model Content

[0004] The utility model aims to provide an energy-saving device for producing spunlace nonwoven fabrics with simple cleaning and high water return efficiency in view of the defects and shortcomings of the prior art.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving device for the production of spunlace non-woven fabrics, comprising a main unit and a recovery pipe arranged on one side of the main unit and connected to the main unit, a reflux pipe connected to the main unit is arranged at the other end of the main unit, the main unit comprises a closed shell and a first pumping pipe penetrating the closed shell and connected to the recovery pipe, a removable filter is detachably provided in the closed shell, a drop block is slidably fitted on one side of the removable filter close to the first pumping pipe, a pull rope extending to the outside of the closed shell is connected to the top of the drop block, when the surface of the removable filter is clogged by adhesion, the pull rope is released to allow the drop block to fall freely and scrape and clean the attachments on the surface of the removable filter.

[0006] A further improvement is that: the closed shell is also penetrated by a second water pumping pipe connected to the return pipe.

[0007] A further improvement is that: a fixing ring is further provided at one end of the pull rope away from the falling block, and a fixing bolt which is detachably and slidably provided on the inner wall of the fixing ring and is nailed into the outer wall of the closed shell.

[0008] A further improvement is that the sinking block includes a gravity block with a top connected to the end of the pull rope and a shovel head arranged below the gravity block, and the side wall of the gravity block is attached to the side of the disassembly filter screen close to the first water pumping pipe.

[0009] A further improvement is that a fixing ring which is wound and connected with the end of the pull rope is also provided on the top of the gravity block.

[0010] A further improvement is that the top outer wall of the gravity block is also provided with a plurality of closed circles.

[0011] A further improvement is that: a guide groove is provided on the side wall of the disassembly filter screen, and a positioning protrusion that slides relative to the inner wall of the guide groove is also provided on the side of the gravity block close to the disassembly filter screen.

[0012] A further improvement is that: the bottom of the detachable filter screen is also provided with a snap-fit ​​block which is detachably embedded in the bottom surface of the inner wall of the closed shell.

[0013] A further improvement is that a lifting handle is provided above the disassembly filter.

[0014] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: after the utility model is used for a period of time, if attachments are generated on the disassembled filter screen, the sinking block can be loosened, so that the gravity block of the sinking block drives the shovel head to scrape the disassembled filter screen from top to bottom under the action of its own gravity, so that the attachment layer can be quickly cleaned, thereby reducing the difficulty of cleaning. At the same time, when the blockage is too serious, the disassembled filter screen can be quickly pulled up and removed, and replaced. The cleaning speed is fast and simple, the required downtime is short, the return water efficiency is high, and the production efficiency of the spunlace non-woven fabric is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model energy-saving device;

[0017] Figure 2It is a structural schematic diagram of the main engine of the utility model in front view;

[0018] Figure 3 This is a structural schematic diagram of the front view cross section of the sinking block of the utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the front view cross section of the disassembled filter screen of the utility model;

[0020] Figure 5 It is a structural schematic diagram of A of the utility model. DETAILED DESCRIPTION

[0021] The utility model is now further described in conjunction with the accompanying drawings and specific embodiments.

[0022] See also Figure 1As shown, the technical solution adopted in this specific embodiment is: an energy-saving device for the production of spunlace non-woven fabrics, comprising a main unit 1 and a recovery pipe 2 arranged on one side of the main unit 1 and connected to the main unit 1, the other end of the main unit 1 is provided with a return pipe 3 connected to the main unit 1, the main unit 1 comprises a closed shell 11 and a first water extraction pipe 13 penetrating the closed shell 11 and connected to the recovery pipe 2, a disassembly filter 12 is detachably provided in the closed shell 11, a sinking block 15 is slidably attached to one side of the disassembly filter 12 close to the first water extraction pipe 13, and the sinking block 15 is slidably attached to the ... The shovel head 154 is provided below the weight block 151 and includes a weight block 151 connected to the end of the pull rope 16 at the top. The side wall of the weight block 151 is attached to the side of the disassembled filter screen 12 close to the first water pumping pipe 13. The top of the sinking block 15 is connected to the pull rope 16 extending to the outside of the closed shell 11. When the surface of the disassembled filter screen 12 is clogged with adhesion, the pull rope 16 is released to allow the sinking block 15 to fall freely and scrape and clean the adhesion on the surface of the disassembled filter screen 12. When in use, the water flow after the use of the spunlace textile machine is connected to the recovery pipe 2, and the return pipe 3 is connected to the spunlace textile machine. At this time, the used water can be pumped into the closed shell 11 through the first pumping pipe 13, and after passing through the disassembled filter 12, the impurities contained in it are filtered, and enter the return pipe 2 to be re-sent into the spunlace textile machine for repeated use. When an impurity adhesion layer is generated on the surface of the disassembled filter 12 and the pass rate is reduced, the sinking block 15 can be pressed down and the pull rope 16 can be loosened to make the sinking block 15 slide freely along the surface of the disassembled filter 12, and the gravity block 151 made of high-density materials such as iron can be used to make it fully fall, and cooperate with the shovel head 154 is attached to the surface of the disassembled filter 12 to fully scoop up the attached matter, and after sliding down, the sinker 15 is pulled up again by the pull rope 16 to repeatedly scrape the surface of the disassembled filter 12, thereby fully removing the impurities attached to the surface of the disassembled filter 12. The cleaning can be performed during use without stopping the machine, which reduces the difficulty of cleaning. If there are too many attached matters, the detachable disassembled filter 12 can be quickly pulled out of the closed shell 11 and replaced. The disassembly and cleaning can be completed with only a short stop time. The required stop time is short, the water return efficiency is high, and the production efficiency of the spunlace non-woven fabric is guaranteed;

[0023] The closed housing 11 is also penetrated with a second water pumping pipe 14 connected to the return pipe 3, which is helpful to speed up the flow rate of the incoming water and further speed up the return flow rate;

[0024] The end of the pull rope 16 away from the sinking block 15 is also provided with a fixing ring 21, and the inner wall of the fixing ring 21 is detachably provided with a fixing bolt 22 nailed into the outer wall of the closed shell 11, which is conducive to fixing the pull rope 16 through the fixing bolt 22 when not in use, thereby preventing the sinking block 15 from loosening and falling, ensuring the sealing of the closed shell 11, and preventing external impurities from entering and affecting the water quality;

[0025] The top of the gravity block 151 is also provided with a fixing ring 152 which is wound and connected with the end of the pull rope 16, which is conducive to making the connection and disassembly of the pull rope 16 and the gravity block 151 more convenient;

[0026] The top outer wall of the gravity block 151 is also provided with a plurality of closed rings 153. In this embodiment, three closed rings 153 are provided, which is beneficial to enhance the sealing effect of the gravity block 151 when not in use.

[0027] The side wall of the disassembled filter screen 12 is provided with a guide groove 124, and the side of the gravity block 151 close to the disassembled filter screen 12 is also provided with a positioning protrusion 155 that slides with the inner wall of the guide groove 124, which is conducive to making the trajectory of the gravity block 151 sliding downward and upward more controllable, thereby making it fit better with the disassembled filter screen 12 and having a stronger cleaning effect;

[0028] The bottom of the disassembly filter 12 is also provided with a snap-fit ​​block 122 which is detachably embedded in the bottom surface of the inner wall of the closed housing 11, which is conducive to making the bottom of the disassembly filter 12 more solid after being installed, and avoiding the deflection caused by the impact of water flow;

[0029] A lifting handle 123 is also provided above the removal filter 12 to facilitate pulling out the removal filter 12 .

[0030] Working principle of the utility model: When the utility model is used, the water flow after use of the spunlace textile machine is connected to the recovery pipe 2, and the return pipe 3 is connected to the spunlace textile machine. At this time, the used water can be pumped into the closed shell 11 through the first pumping pipe 13, and after passing through the disassembled filter 12, the impurities contained in it are filtered, and enter the return pipe 2 to be re-sent into the spunlace textile machine for repeated use. When an impurity adhesion layer is generated on the surface of the disassembled filter 12, resulting in a decrease in the passing rate, the sinker 15 can be pressed down at this time, and the pull rope 16 can be loosened to allow the sinker 15 to slide freely along the surface of the disassembled filter 12, passing through high-density iron and other materials. The gravity block 151 made of high-density material can make it fall fully, and cooperate with the shovel head 154 to fit the surface of the disassembled filter 12 to fully shovel up the attachments. After sliding down, the sinker 15 is pulled up again by the pull rope 16 to repeatedly scrape the surface of the disassembled filter 12, so that the impurities attached to the surface of the disassembled filter 12 are fully removed. The machine can be cleaned during use without stopping the machine, which reduces the difficulty of cleaning. If there are too many attachments, the detachable disassembled filter 12 can be quickly pulled out of the closed shell 11 and replaced. The disassembly and cleaning can be completed with only a short stop. The required downtime is short, the return water efficiency is high, and the production efficiency of the spunlace non-woven fabric is guaranteed.

[0031] The utility model is intended to protect the structure of the product. The model of each component is not the content of the utility model, and it is also a known technology. Any component on the market that can achieve the above functions of the utility model can be used as a choice. Therefore, the model and other parameters of the component are not described in detail in this utility model. The contribution of this utility model lies in the scientific combination of various components.

[0032] The above shows and describes the basic principle and main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents. Anything not described in detail in the utility model is a well-known technology of those skilled in the art.

Claims

1. An energy-saving device for producing spunlace nonwoven fabrics, comprising a main machine (1) and a recovery pipe (2) arranged on one side of the main machine (1) and connected to the main machine (1), the other end of the main machine (1) is provided with a return pipe (3) connected to the main machine (1), the main machine (1) comprises a closed housing (11) and a first water extraction pipe (13) penetrating the closed housing (11) and connected to the recovery pipe (2), characterized in that: A disassembly filter (12) is detachably provided in the closed housing (11); a sinking block (15) is slidably fitted on one side of the disassembly filter (12) close to the first water pumping pipe (13); a pull rope (16) extending to the outside of the closed housing (11) is connected to the top of the sinking block (15); when the surface of the disassembly filter (12) is clogged by adhesion, the pull rope (16) is released to allow the sinking block (15) to fall freely and scrape and clean the adhesion on the surface of the disassembly filter (12).

2. The energy-saving device for producing spunlace nonwoven fabrics according to claim 1, characterized in that: The closed shell (11) is also provided with a second water extraction pipe (14) which is connected to the return pipe (3).

3. The energy-saving device for producing spunlace nonwoven fabrics according to claim 1, characterized in that: The end of the pull rope (16) away from the sinking block (15) is also provided with a fixing ring (21), and the inner wall of the fixing ring (21) is detachably and slidably provided with a fixing bolt (22) which is nailed into the outer wall of the closed shell (11).

4. The energy-saving device for producing spunlace nonwoven fabrics according to claim 1, characterized in that: The sinking block (15) comprises a gravity block (151) whose top is connected to the end of the pull rope (16) and a shovel head (154) arranged below the gravity block (151); a side wall of the gravity block (151) is attached to a side of the disassembly filter (12) close to the first water pumping pipe (13).

5. The energy-saving device for producing spunlace nonwoven fabrics according to claim 4, characterized in that: The top of the gravity block (151) is also provided with a fixing ring (152) which is wound around and connected to the end of the pull rope (16).

6. The energy-saving device for producing spunlace nonwoven fabrics according to claim 4, characterized in that: The top outer wall of the gravity block (151) is also provided with a plurality of closed circles (153).

7. The energy-saving device for producing spunlace nonwoven fabrics according to claim 4, characterized in that: The side wall of the disassembly filter (12) is provided with a guide groove (124), and the side of the gravity block (151) close to the disassembly filter (12) is also provided with a positioning protrusion (155) that slides with the inner wall of the guide groove (124).

8. The energy-saving device for producing spunlace nonwoven fabrics according to claim 1, characterized in that: The bottom of the detachable filter screen (12) is also provided with a snap-fit ​​block (122) which is detachably embedded in the bottom surface of the inner wall of the closed shell (11).

9. The energy-saving device for producing spunlace nonwoven fabrics according to claim 1, characterized in that: A lifting handle (123) is also provided above the disassembly filter (12).