Auxiliary cleaning mechanism for loader bucket
By designing electric rollers, stops and flushing mechanisms on the loader bucket, the problem of soil adhesion on the inner surface of the bucket is solved, and fast and convenient cleaning is achieved, extending the service life of the bucket.
Patent Information
- Application Number
- CN202420997860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the use of existing loader buckets, a large amount of soil impurities are easily attached to the inner surface of the bucket, which leads to inconvenient cleaning and cannot be carried out in time, affecting the service life.
A loader bucket auxiliary cleaning mechanism is designed, including electric rollers, stoppers, scrapers and flushing mechanisms. The stoppers are retracted through the electric rollers, and the stoppers are fitted with the inner wall of the bucket. The scraper cleans the surface residues, and the flushing mechanism is Clean the bottom of the retaining belt to effectively reduce the cleaning area.
It realizes rapid cleaning of the inner wall of the bucket, avoids soil residue, facilitates material discharge, extends the service life of the bucket, and simplifies the cleaning process.
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Figure CN222206530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loaders, in particular to an auxiliary cleaning mechanism for a loader bucket. Background Art
[0002] Loaders are earthwork machines widely used in construction projects such as roads, railways, buildings, hydropower, ports, and mines. They are mainly used to shovel bulk materials such as soil, sand, lime, and coal, and can also do light shoveling of ore and hard soil. By replacing different auxiliary working devices, they can also do bulldozing, lifting, and loading and unloading of other materials such as wood.
[0003] In the prior art with publication (announcement) number: CN216405563U and publication (announcement) date: 2022-04-29, a loader bucket with a cleaning mechanism is disclosed, and the problem that "when using the existing loader bucket, as the use time increases, a large amount of soil and impurities are easily attached to the inner surface of the bucket, and the bucket needs to be cleaned in time after use to prevent the attached soil from affecting the service life of the bucket. However, the existing method relies on manual cleaning, and the bucket cannot be cleaned in time during use, which is inconvenient to clean." The problem is raised and solved.
[0004] However, in the above-mentioned prior art, the inner wall of the bucket body needs to be cleaned as a whole during cleaning, and the cleaning area is large, which is not conducive to cleaning. Therefore, a loader bucket auxiliary cleaning mechanism is proposed to optimize the above-mentioned prior art. Utility Model Content
[0005] The utility model aims to provide a loader bucket auxiliary cleaning mechanism to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A loader bucket auxiliary cleaning mechanism comprises a bucket body, a winding bin is fixedly connected to the top of the bucket body, an electric roller matched with the bucket body is installed in the winding bin, the rotating shaft end of the electric roller is fixedly installed to the side wall of the winding bin, a barrier belt is wound on the drum of the electric roller, one end of the barrier belt is fixedly connected to the electric roller, the bottom end of the barrier belt passes through the bucket body and is installed at the bottom front end of the bucket body, a slot for the barrier belt to pass through and move is opened on the top of the bucket body, a scraper is fixedly connected to the inner side of the slot corresponding to the front surface of the barrier belt, a flushing mechanism is provided on the outer side of the winding bin, both sides of the barrier belt are convenient for fitting with the inner wall of the bucket body, and reinforcing ribs are evenly embedded in the barrier belt laterally.
[0008] As a further solution of the utility model: a mounting groove is provided at the bottom front end of the bucket body, a mounting strip adapted thereto is provided in the mounting groove, the mounting strip is pressed on the barrier belt and is evenly fixedly connected with a fixing cone on the barrier belt fitting side.
[0009] As a further solution of the utility model: the fixed cone passes through the barrier belt and is inserted into the bucket body, the barrier belt is evenly provided with positioning holes for the fixed cone to pass through, and the bucket body is evenly provided with avoidance grooves corresponding to the fixed cone.
[0010] As a further solution of the utility model: the bottom surface of the bucket body corresponding to the mounting strip is fixedly connected with a fixing plate by bolts, the fixing plate is fixed to the mounting strip by bolts, threaded holes for bolt threaded connection are provided on the mounting strip and the bucket body, and through holes for the bolts to pass through are provided on the fixing plate.
[0011] As a further solution of the utility model: the flushing mechanism includes a water tank, a high-pressure water pump and a spray pipe.
[0012] As a further solution of the utility model: the water tank is fixedly connected to the top of the bucket body, the high-pressure water pump is fixedly connected to the top surface of the winding bin, the spray pipe is fixedly connected to the top front side of the bucket body, and nozzles are evenly and fixedly connected to the spray pipe, and the nozzles correspond to the front surface of the baffle belt. The spray pipe is connected to the water outlet end of the high-pressure water pump through a pipe, and the water inlet end of the high-pressure water pump is connected to the water tank through a pipe, and the pipe is inserted into the bottom inner side of the water tank. A water inlet is provided on the water tank, and the water inlet is connected to an external water supply mechanism through a pipe.
[0013] As a further solution of the utility model: the electric drum and the high-pressure water pump are electrically connected to an external power supply and a switch through wires.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model reels the barrier belt through an electric roller. The barrier belt itself can shield the inner wall of the bucket body when it is used. At the same time, when the barrier belt is reeled in, the side walls can hang off the residual dirt on the side walls of the bucket body, thereby avoiding the residual dirt inside the bucket body. When the barrier belt is reeled in, the residual dirt on its surface can be removed by a scraper. The flushing mechanism only needs to flush the bottom section of the barrier belt that cannot be reeled in to achieve overall cleaning. The cleaning area is effectively reduced, thereby facilitating cleaning.
[0016] 2. The utility model reels the barrier belt by means of an electric roller, so that the barrier belt is stretched straight, and the material in the bucket body is directly pushed out, which facilitates the discharge of the material in the bucket body.
[0017] 3. The bottom end of the barrier belt of the utility model is squeezed and fixed by installing a pressure strip, and is further limited by a fixing cone penetrating a positioning hole, so as to install the tail end of the barrier belt, facilitate the removal of the barrier belt, and expose the interior of the bucket body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a structural schematic diagram of a loader bucket auxiliary cleaning mechanism.
[0019] Figure 2 It is an enlarged view of A in a loader bucket auxiliary cleaning mechanism.
[0020] Figure 3 It is an enlarged view of B in a loader bucket auxiliary cleaning mechanism.
[0021] Figure 4 The present invention is an installation diagram of an electric roller in a loader bucket auxiliary cleaning mechanism.
[0022] Figure 5 The present invention is a schematic diagram of a retaining belt in an auxiliary cleaning mechanism of a loader bucket.
[0023] In the figure: 1. Bucket body; 2. Reinforcement ribs; 3. Winding bin; 4. Electric roller; 5. Belt stopper; 6. Scraper; 7. Flushing mechanism; 8. Mounting groove; 9. Mounting strip; 10. Fixing cone; 11. Positioning hole; 12. Avoidance groove; 13. Fixing plate; 14. Water tank; 15. High-pressure water pump; 16. Spraying pipe; 17. Nozzle; 18. Water inlet. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5In the embodiment of the utility model, a loader bucket auxiliary cleaning mechanism comprises a bucket body 1, a winding bin 3 is fixedly connected to the top of the bucket body 1, an electric roller 4 adapted thereto is installed in the winding bin 3, the rotating shaft end of the electric roller 4 is fixedly installed with the side wall of the winding bin 3, a blocking belt 5 is wound on the drum of the electric roller 4, one end of the blocking belt 5 is fixedly connected to the electric roller 4, the bottom end of the blocking belt 5 passes through the bucket body 1 and is installed at the bottom front end of the bucket body 1, a slot for the blocking belt 5 to pass through and move is opened on the top of the bucket body 1, a scraper 6 is fixedly connected to the front surface of the blocking belt 5 on the inner side of the slot, a flushing mechanism 7 is provided on the outer side of the winding bin 3, both sides of the blocking belt 5 are convenient for fitting with the inner wall of the bucket body 1, and reinforcing ribs 2 are evenly embedded in the blocking belt 5 in the horizontal direction.
[0026] The barrier belt 5 is wound up by the electric roller 4, and the barrier belt 5 itself can be used to cover the inner wall of the bucket body 1. At the same time, when the barrier belt 5 is wound up, the side walls can hang off the residual dirt on the side walls of the bucket body 1, thereby avoiding the residual dirt inside the bucket body 1. When the barrier belt 5 is wound up, the residual dirt on its surface can be removed by the scraper 6. The flushing mechanism 7 only needs to flush the bottom section of the barrier belt 5 that cannot be wound up to achieve overall cleaning. The cleaning area is effectively reduced, thereby facilitating cleaning.
[0027] The barrier belt 5 is wound up by the electric roller 4 , so that the barrier belt 5 is stretched straight, and the material in the bucket body 1 is directly pushed out, so that the material in the bucket body 1 is conveniently discharged.
[0028] See also Figure 3 The bottom front end of the bucket body 1 is provided with a mounting groove 8, and a mounting pressure strip 9 adapted thereto is provided in the mounting groove 8. The mounting pressure strip 9 is pressed on the blocking belt 5 and a fixing cone 10 is evenly fixedly connected to the side in contact with the blocking belt 5. The fixing cone 10 penetrates the blocking belt 5 and is inserted into the bucket body 1. The blocking belt 5 is evenly provided with positioning holes 11 for the fixing cone 10 to penetrate, and the bucket body 1 is evenly provided with avoidance grooves 12 at locations corresponding to the fixing cone 10. The bottom surface of the bucket body 1 corresponding to the mounting pressure strip 9 is fixedly connected with a fixing plate 13 by bolts, and the fixing plate 13 is fixedly installed with the mounting pressure strip 9 by bolts. The mounting pressure strip 9 and the bucket body 1 are both provided with threaded holes for bolt threaded connection, and the fixing plate 13 is provided with through holes for bolt penetration.
[0029] The bottom end of the barrier belt 5 is squeezed and fixed by installing the pressure strip 9, and is further limited by the fixing cone 10 penetrating the positioning hole 11, so as to install the tail end of the barrier belt 5, facilitate the removal of the barrier belt 5, and expose the interior of the bucket body 1.
[0030] See also Figure 2The flushing mechanism 7 includes a water tank 14, a high-pressure water pump 15 and a spray pipe 16. The water tank 14 is fixedly connected to the top of the bucket body 1, the high-pressure water pump 15 is fixedly connected to the top surface of the winding bin 3, the spray pipe 16 is fixedly connected to the front side of the top of the bucket body 1, and nozzles 17 are evenly fixedly connected to the spray pipe 16, and the nozzles 17 correspond to the front surface of the retaining belt 5. The spray pipe 16 is connected to the water outlet of the high-pressure water pump 15 through a pipeline, and the water inlet of the high-pressure water pump 15 is connected to the water tank 14 through a pipeline, and the pipeline is inserted into the bottom of the inner side of the water tank 14. The water tank 14 is provided with a water inlet 18, and the water inlet 18 is connected to the external water supply mechanism through a pipeline.
[0031] The high-pressure water pump 15 draws the water in the water tank 14 through the pipeline, and sprays the water onto the retaining belt 5 through the nozzle 17 on the Ohens pipe 16 to wash the surface of the retaining belt 5.
[0032] The electric drum 4 and the high-pressure water pump 15 are electrically connected to an external power source and a switch through wires.
[0033] The working principle of the utility model is:
[0034] When in use, water can be supplied to the water tank 14 through the water inlet 18. When the loader is working, the bucket body 1 is filled with loads. When dumping, the bucket body 1 can be driven to tilt to dump the materials. At the same time, the electric roller 4 can be started to reel in the barrier belt 5, so that the barrier belt 5 is tightened to push out the materials in the bucket body 1 for easy discharge.
[0035] When loading, the electric roller 4 stops running and the barrier belt 5 is squeezed by the material, so that the electric roller 4 is driven to unwind the barrier belt 5. The material squeezes the barrier belt 5 to the bucket body 1, shielding the rear side wall of the bucket body 1 to prevent the material from contacting the rear side wall of the bucket body 1. When the barrier belt 5 is tightened, the edge of the barrier belt 5 has a cleaning effect on both sides of the bucket body 1.
[0036] When cleaning thoroughly, the flushing mechanism 7 can be started, the high-pressure water pump 15 draws the water in the water tank 14 through the pipeline, and the water is sprayed onto the retaining belt 5 through the nozzle 17 on the spraying pipe 16 to flush the surface of the retaining belt 5. At the same time, the exposed parts on both sides of the bucket body 1 can be flushed, effectively reducing the necessary flushing area and facilitating cleaning.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A loader bucket auxiliary cleaning mechanism, comprising a bucket body (1), characterized in that: The top of the bucket body (1) is fixedly connected with a winding bin (3), and an electric roller (4) matched with the winding bin (3) is installed in the winding bin (3). The rotating shaft end of the electric roller (4) is fixedly installed with the side wall of the winding bin (3). A blocking belt (5) is wound on the roller of the electric roller (4), and one end of the blocking belt (5) is fixedly connected to the electric roller (4). The bottom end of the blocking belt (5) passes through the bucket body (1) and is installed at the bottom front end of the bucket body (1). A groove for the blocking belt (5) to pass through and move is opened on the top of the bucket body (1). A scraper (6) is fixedly connected to the inner side of the groove corresponding to the front surface of the blocking belt (5). A flushing mechanism (7) is provided on the outer side of the winding bin (3). Both sides of the blocking belt (5) are convenient for fitting with the inner wall of the bucket body (1). Reinforcing ribs (2) are evenly embedded in the blocking belt (5) in the transverse direction.
2. A loader bucket auxiliary cleaning mechanism according to claim 1, characterized in that: The bottom front end of the bucket body (1) is provided with a mounting groove (8), and a mounting pressure strip (9) matching the mounting groove (8) is provided in the mounting pressure strip (9), and the mounting pressure strip (9) is pressed on the barrier belt (5) and is evenly fixedly connected with a fixing cone (10) on the side in contact with the barrier belt (5).
3. A loader bucket auxiliary cleaning mechanism according to claim 2, characterized in that: The fixed cone (10) passes through the blocking belt (5) and is inserted into the bucket body (1); positioning holes (11) for the fixed cone (10) to pass through are evenly provided on the blocking belt (5); and avoidance grooves (12) are evenly provided on the bucket body (1) at locations corresponding to the fixed cone (10).
4. The loader bucket auxiliary cleaning mechanism according to claim 2, characterized in that: The bottom surface of the bucket body (1) corresponding to the mounting strip (9) is fixedly connected with a fixing plate (13) by means of bolts, and the fixing plate (13) is fixedly mounted with the mounting strip (9) by means of bolts.
5. The loader bucket auxiliary cleaning mechanism according to claim 1, characterized in that: The flushing mechanism (7) comprises a water tank (14), a high-pressure water pump (15) and a spray pipe (16).
6. The loader bucket auxiliary cleaning mechanism according to claim 5, characterized in that: The water tank (14) is fixedly connected to the top of the bucket body (1), the high-pressure water pump (15) is fixedly connected to the top surface of the winding bin (3), the spray pipe (16) is fixedly connected to the front side of the top of the bucket body (1), the spray pipe (16) is evenly and fixedly connected with a nozzle (17), the nozzle (17) corresponds to the front surface of the baffle (5), the spray pipe (16) is connected to the water outlet end of the high-pressure water pump (15) through a pipeline, the water inlet end of the high-pressure water pump (15) is connected to the water tank (14) through a pipeline, and the water tank (14) is provided with a water inlet (18).
Citation Information
Patent Citations
Loader bucket with cleaning mechanism
CN216405563U
