Driving part lubricating structure of wind driven generator
By designing the main mechanism and auxiliary mechanism in the wind turbine, using the PLC controller and multiple oil pumps to achieve uniform lubricating oil replenishment between the components, and reminding the replenishment through float sensors and buzzer alarms, the various driving forces of the wind turbine are solved The operational impediment caused by differences in component lubricant oil consumption improves the reliability and convenience of the system.
Patent Information
- Application Number
- CN202421172225.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The consumption speed of lubricant by each driving component of the wind turbine may vary. The unified replenishment of lubricant may cause some components to be blocked from operating, which poses safety risks.
A driving component lubrication structure of a wind turbine is designed, including the main mechanism and the auxiliary mechanism. Through the PLC controller, multiple oil pumps are controlled to lubricate the generator body, gear box, air duct and main control box at different time nodes. Recharge and remind lubricant to recharge through float sensors and buzzer alarms.
It effectively improves the convenience of lubricant replenishment, ensures uniform lubrication of all components, avoids operational obstacles caused by insufficient lubricant, and reminds staff to replenish lubricant in time, improving the reliability of the system.
Smart Images

Figure CN222208179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power generators, in particular to a lubrication structure for a driving component of a wind power generator. Background Art
[0002] A wind turbine is an electrical device that converts wind energy into mechanical work, which drives the rotor to rotate and finally outputs alternating current. A wind turbine generally consists of a wind rotor, a generator (including a device), a stabiliser (tail), a tower, a speed limit safety mechanism and an energy storage device. The working principle of a wind turbine is relatively simple. The wind rotor rotates under the action of wind, and it converts the kinetic energy of the wind into the mechanical energy of the wind rotor shaft. The generator rotates and generates electricity under the drive of the wind rotor shaft. In a broad sense, wind energy is also solar energy, so it can also be said that a wind turbine is a heat energy generator that uses the sun as a heat source and the atmosphere as a working medium.
[0003] The existing patent CN220851705U proposes a lubrication structure for the driving parts of a wind turbine. The utility model includes an oil storage box, a control box is installed at the top of the oil storage box, a controller is installed on one side of the control box, a lubrication pump is installed on the other side of the control box, one end of the lubrication pump is connected to an oil inlet, one end of the oil inlet extends to the bottom of the oil storage box and is installed with a filter plate, the bottom of the oil storage box is rotatably connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a cleaning scraper, and the top of the cleaning scraper and the bottom of the filter plate fit each other, one side of the lubrication pump is connected to an oil outlet, and the oil outlet is connected to an oil filling pipeline. The device facilitates the rapid cleaning of the filter plate surface on the oil inlet of the lubrication pump through the coordinated use of the driving motor, the rotating shaft and the cleaning scraper, so as to avoid the impurities in the lubricating grease adhering to the filter plate surface, causing the filter plate to be blocked, resulting in difficulty in oil inlet, and reducing the working efficiency of the lubrication system.
[0004] However, although the existing patent CN220851705U facilitates the rapid cleaning of the filter plate surface on the oil inlet of the lubrication pump through the coordinated use of a driving motor, a rotating shaft and a cleaning scraper, thereby preventing impurities in the lubricating grease from adhering to the filter plate surface and causing clogging of the filter plate, resulting in difficulty in oil supply and reducing the working efficiency of the lubrication system, the various driving components of the wind turbine may consume different amounts of lubricating oil, and unified replenishment of lubricating oil may cause some components to be obstructed in operation. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a lubrication structure for the driving components of a wind turbine, so as to solve the potential safety hazard in the above technology mentioned in the above background technology that the driving components of the wind turbine may have different consumption rates of lubricating oil, and unified replenishment of lubricating oil may cause the operation of some components to be blocked.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubrication structure for a driving component of a wind turbine, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located at the outer end of the main mechanism, and the main mechanism comprises a generator body, a gear box, a wind duct, a supply assembly and a master control box, wherein the gear box is fixedly mounted at the front end of the generator body, the wind duct is movably mounted at the rear end of the generator body, the supply assembly is fixedly mounted at the rear of the wind duct, and the master control box is fixedly mounted below the generator body; the supply assembly comprises an oil box, a PLC controller and an oil outlet valve, wherein the oil box is fixedly mounted at the rear of the wind duct, the PLC controller is fixedly mounted at the outer end of the oil box, and the oil outlet valve is fixedly mounted above the PLC controller.
[0009] Preferably, the supply component also includes an oil pipe, a first oil pump, a second oil pump, a third oil pump and a fourth oil pump. The oil pipe is fixedly installed at the left end of the oil box, the oil outlet valve is opened, and the PLC controller sets the supply time of the component, and controls the first oil pump, the second oil pump, the third oil pump and the fourth oil pump to supply lubricating oil to the generator body, gear box, wind tube and main control box at different time nodes, thereby effectively improving the convenience of the device.
[0010] Preferably, the first oil pump is fixedly installed on the left side of the main control box, the first oil pump signal is connected to the PLC controller, and the oil box supplies lubricating oil to the gear box through the first oil pump, which effectively improves the convenience of the device.
[0011] Preferably, the second oil pump is fixedly installed on the right side of the first oil pump, the second oil pump signal is connected to the PLC controller, and the oil box supplies lubricating oil to the generator body through the second oil pump, which effectively improves the convenience of the device.
[0012] Preferably, the third oil pump is fixedly installed on the right side of the second oil pump, and the third oil pump signal is connected to the PLC controller. The fourth oil pump is fixedly installed on the right side of the third oil pump, and the fourth oil pump signal is connected to the PLC controller. The oil box supplies the air duct through the third oil pump, and the oil box supplies the main control box with lubricating oil through the fourth oil pump, which effectively improves the convenience of the device.
[0013] Preferably, the auxiliary mechanism includes a fixing plate, a fixing nut, a buzzer alarm, a float sensor and an induction switch. The fixing plate is fixedly installed at the rear end of the gear box. As the lubricating oil inside the oil box decreases, the position of the float sensor gradually decreases. When the lubricating oil is exhausted, the float sensor touches the induction switch and the buzzer alarm sounds.
[0014] Preferably, the fixing nut is movably mounted on the inner end of the fixing plate, the buzzer alarm is fixedly mounted on the outer end of the fixing plate, the float sensor is movably mounted inside the oil box, the induction switch is fixedly mounted on the inner end of the oil box, the induction switch signal is connected to the buzzer alarm, and when the buzzer alarm sounds, it reminds the staff to replenish the lubricating oil, thereby effectively improving the convenience of the device.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The lubrication structure of the driving components of the wind turbine generator, through the installation of the main mechanism, the oil outlet valve is opened, the PLC controller sets the replenishment time of the components, and controls the first oil pump, the second oil pump, the third oil pump and the fourth oil pump to replenish the gear box, the generator body, the wind tube and the main control box with lubricating oil at different time points, which effectively improves the convenience of the device;
[0017] 2. The lubrication structure of the driving parts of the wind turbine is equipped with auxiliary mechanisms. As the lubricating oil in the oil box decreases, the position of the float sensor gradually drops. When the lubricating oil is exhausted, the float sensor touches the induction switch and the buzzer alarm sounds, reminding the staff to replenish the lubricating oil, which effectively improves the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the oil box of the utility model;
[0020] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model;
[0021] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model.
[0022] In the figure: 1. Main mechanism; 101. Generator body; 102. Gear box; 103. Air duct; 104. Supply assembly; 1041. Oil box; 1042. PLC controller; 1043. Oil outlet valve; 1044. Oil pipe; 1045. First oil pump; 1046. Second oil pump; 1047. Third oil pump; 1048. Fourth oil pump; 105. Master control box; 2. Auxiliary mechanism; 201. Fixing plate; 202. Fixing nut; 203. Buzzer alarm; 204. Float sensor; 205. Induction switch. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 The utility model provides a technical solution: a lubrication structure for a driving part of a wind turbine, comprising a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 being located at the outer end of the main mechanism 1, the main mechanism 1 comprising a generator body 101, a gear box 102, a wind tube 103, a replenishing assembly 104 and a master control box 105, the gear box 102 being fixedly mounted at the front end of the generator body 101, the wind tube 103 being movably mounted at the rear end of the generator body 101, the replenishing assembly 104 being fixedly mounted at the rear of the wind tube 103, and the master control box 105 being fixedly mounted below the generator body 101; the replenishing assembly 104 comprising an oil box 1041, a PLC controller 1042 and an oil outlet valve 1043, the oil box 1041 being fixedly mounted at the rear of the wind tube 103, the PLC controller 1042 being fixedly mounted at the outer end of the oil box 1041, and the oil outlet valve 1043 Fixedly installed above the PLC controller 1042, the supply component 104 also includes an oil pipe 1044, a first oil pump 1045, a second oil pump 1046, a third oil pump 1047 and a fourth oil pump 1048. The oil pipe 1044 is fixedly installed at the left end of the oil box 1041, the first oil pump 1045 is fixedly installed on the left side of the main control box 105, the first oil pump 1045 signal is connected to the PLC controller 1042, the second oil pump 1046 is fixedly installed on the right side of the first oil pump 1045, the second oil pump 1046 signal is connected to the PLC controller 1042, the third oil pump 1047 is fixedly installed on the right side of the second oil pump 1046, the third oil pump 1047 signal is connected to the PLC controller 1042, the fourth oil pump 1048 is fixedly installed on the right side of the third oil pump 1047, and the fourth oil pump 1048 signal is connected to the PLC controller 1042.
[0025] The auxiliary mechanism 2 includes a fixed plate 201, a fixed nut 202, a buzzer alarm 203, a float sensor 204 and an induction switch 205. The fixed plate 201 is fixedly mounted on the rear end of the gear box 102, the fixed nut 202 is movably mounted on the inner end of the fixed plate 201, the buzzer alarm 203 is fixedly mounted on the outer end of the fixed plate 201, the float sensor 204 is movably mounted inside the oil box 1041, the induction switch 205 is fixedly mounted on the inner end of the oil box 1041, and the signal of the induction switch 205 is connected to the buzzer alarm 203. When the lubrication structure of the driving component of the wind turbine is used, The oil valve 1043 is opened, and the PLC controller 1042 sets the replenishment time of the components, and controls the first oil pump 1045, the second oil pump 1046, the third oil pump 1047 and the fourth oil pump 1048 to replenish the lubricating oil to the gear box 102, the generator body 101, the wind tube 103 and the main control box 105 at different time points. As the lubricating oil inside the oil box 1041 decreases, the position of the float sensor 204 gradually decreases. When the lubricating oil is exhausted, the float sensor 204 touches the induction switch 205, and the buzzer alarm 203 sounds, reminding the staff to replenish the lubricating oil.
[0026] Working principle: When using the lubrication structure of the driving components of the wind turbine, the oil outlet valve 1043 is opened, and the PLC controller 1042 sets the replenishment time of the components, and controls the first oil pump 1045, the second oil pump 1046, the third oil pump 1047 and the fourth oil pump 1048 to replenish the gear box 102, the generator body 101, the wind tube 103 and the main control box 105 with lubricating oil at different time points. As the lubricating oil inside the oil box 1041 decreases, the position of the float sensor 204 gradually decreases. When the lubricating oil is exhausted, the float sensor 204 touches the induction switch 205, and the buzzer alarm 203 sounds, reminding the staff to replenish the lubricating oil.
[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A lubrication structure for a driving component of a wind turbine generator, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located at the outer end of the main mechanism (1); the main mechanism (1) comprises a generator body (101), a gear box (102), a wind tube (103), a supply assembly (104) and a master control box (105); the gear box (102) is fixedly mounted at the front end of the generator body (101); the wind tube (103) is movably mounted at the rear end of the generator body (101); the supply assembly (104) is fixedly mounted behind the wind tube (103); and the master control box (105) is fixedly mounted below the generator body (101); The replenishing assembly (104) comprises an oil box (1041), a PLC controller (1042) and an oil outlet valve (1043); the oil box (1041) is fixedly mounted at the rear of the air cylinder (103); the PLC controller (1042) is fixedly mounted at the outer end of the oil box (1041); and the oil outlet valve (1043) is fixedly mounted above the PLC controller (1042).
2. The lubrication structure for a driving component of a wind turbine according to claim 1, characterized in that: The replenishing assembly (104) further comprises an oil pipe (1044), a first oil pump (1045), a second oil pump (1046), a third oil pump (1047) and a fourth oil pump (1048), wherein the oil pipe (1044) is fixedly mounted on the left end of the oil box (1041).
3. The lubrication structure for a driving component of a wind turbine according to claim 2, characterized in that: The first oil pump (1045) is fixedly installed on the left side of the main control box (105), and the signal of the first oil pump (1045) is connected to the PLC controller (1042).
4. The lubrication structure for a driving component of a wind turbine according to claim 3, characterized in that: The second oil pump (1046) is fixedly installed on the right side of the first oil pump (1045), and the signal of the second oil pump (1046) is connected to the PLC controller (1042).
5. The lubrication structure for a driving component of a wind turbine according to claim 4, characterized in that: The third oil pump (1047) is fixedly installed on the right side of the second oil pump (1046), and the signal of the third oil pump (1047) is connected to the PLC controller (1042). The fourth oil pump (1048) is fixedly installed on the right side of the third oil pump (1047), and the signal of the fourth oil pump (1048) is connected to the PLC controller (1042).
6. The lubrication structure for a driving component of a wind turbine according to claim 5, characterized in that: The auxiliary mechanism (2) comprises a fixing plate (201), a fixing nut (202), a buzzer alarm (203), a float sensor (204) and an induction switch (205); the fixing plate (201) is fixedly mounted on the rear end of the gear box (102).
7. The lubrication structure for a driving component of a wind turbine according to claim 6, characterized in that: The fixing nut (202) is movably mounted on the inner end of the fixing plate (201), the buzzer alarm (203) is fixedly mounted on the outer end of the fixing plate (201), the float sensor (204) is movably mounted inside the oil box (1041), the induction switch (205) is fixedly mounted on the inner end of the oil box (1041), and the signal of the induction switch (205) is connected to the buzzer alarm (203).
