Bearing assembly and photovoltaic support
By simplifying the structure of the photovoltaic bracket bearing assembly, using spherical contact and screw fixation, the large deflection angle adjustment of the spindle is achieved, solving the problems of complex assembly and adapting to the slope environment in the prior art, and improving the scope and stability of use.
Patent Information
- Application Number
- CN202420328247.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The bearing components of existing photovoltaic brackets are complex in structure, and are cumbersome in assembly and disassembly, making them difficult to adapt to the angle adjustment of the slope environment, affecting the scope of use and utilization.
The bearing, bearing seat and bearing cover are contacted through the spherical surface, and the bearing seat and bearing cover are arranged on opposite sides of the bearing, simplifying the structure, reducing assembly steps, and fixing them with screws to ensure stability, achieving a large deflection angle adjustment of the spindle.
The assembly and disassembly process of bearing assemblies is simplified, assembly convenience is improved, angle adjustment is adapted to the slope environment, expanded the scope of application, and prevented the bearing from accidentally falling out.
Smart Images

Figure CN222208670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solar photovoltaics, in particular to a bearing assembly and a photovoltaic bracket. Background Art
[0002] At present, most of the photovoltaic brackets on the market use the assembled straight main shaft as the basis for the installation of the purlins, so the ground needs to be flat, and the main shaft connector needs to be installed with fasteners when installing the main shaft. In some photovoltaic panel use environments, the column needs to be installed on a ground with a certain slope rather than a flat ground, so there will be an angle between the main shaft and the column, and the bearing seat needs to have a certain angle adjustment function accordingly to adapt to the angle adjustment of the main shaft and the column on the slope. The bearing assembly with an angle adjustment function in the prior art can ensure that the photovoltaic panel on the main shaft rotates synchronously toward the sun by setting a spherical connection between the ball bearing and the bearing shell, so that the main shaft can be adjusted to a larger deflection angle, thereby adapting to the slope of the slope and improving the utilization rate of the bearing assembly and its scope of application. However, the bearing assembly with an angle adjustment function in the prior art adopts the method of using the bearing seat to be sleeved outside the bearing shell and the bearing shell to be sleeved outside the bearing, that is, the bearing seat, the bearing shell and the bearing need to be sleeved in sequence, the structure is complex, and the assembly and disassembly are relatively cumbersome. Utility Model Content
[0003] The first object of the utility model is to provide a bearing assembly with a simple structure and easy assembly and disassembly processes.
[0004] To achieve the above-mentioned purpose one, the utility model adopts the following technical solution one: a bearing assembly, comprising: a bearing, a bearing seat and a bearing cover, the bearing, the bearing seat and the bearing cover have a common axial direction, in the axial direction, the bearing seat and the bearing cover are located on opposite sides of the bearing, the bearing limit clamp is clamped between the bearing seat and the bearing cover, and the bearing seat and the bearing, as well as the bearing cover and the bearing are configured to be in spherical contact.
[0005] As a further improved technical solution 1 of the present invention, the bearing seat has a receiving space, and the receiving space includes a first receiving space and a second receiving space that are arranged side by side and coaxially along the axial direction; the bearing seat also has a radial direction, and the size of the first receiving space in the radial direction is larger than the size of the second receiving space in the radial direction; after the bearing is assembled from the first receiving space into the second receiving space, the bearing cover is at least partially located in the first receiving space, and the bearing is at least partially located in the second receiving space.
[0006] As a further improved technical solution 1 of the utility model, it also includes a screw, the bearing seat includes an annular wall portion located outside the accommodating space in the radial direction, and the screw passes through the bearing cover and is positioned on the annular wall portion.
[0007] As a further improved technical solution 1 of the utility model, the outer surface of the bearing forms an outer spherical surface, and the bearing seat and the bearing cover jointly have an inner spherical surface facing the outer spherical surface; the bearing cover includes a first plate portion inserted in the first receiving space, a part of the inner spherical surface is located on the first plate portion, and another part of the inner spherical surface is located on the annular wall portion.
[0008] As a further improved technical solution 1 of the utility model, the bearing cover also includes a second plate portion that abuts against the annular wall portion in the axial direction, and the screw passes through the second plate portion and is positioned on the annular wall portion.
[0009] As a further improved technical solution 1 of the utility model, the annular wall portion includes an inner end surface and an outer end surface which are arranged opposite to each other in the radial direction, and the outer end surface is flush with the second plate portion.
[0010] As a further improved technical solution 1 of the present invention, the bearing seat is of an integrated type and both the bearing and the bearing cover are of an upper and lower split type.
[0011] As a further improved technical solution 1 of the utility model, the bearing includes a first hemispherical part and a second hemispherical part, and the first hemispherical part and the second hemispherical part are independent of each other and not connected; the bearing cover includes a first cover body part and a second cover body part, the first cover body part is provided with a first protrusion on the left side and a first groove on the right side, the second cover body part is provided with a second groove on the left side and a second protrusion on the right side, the first protrusion is inserted into the second groove and the second protrusion is inserted into the first groove, and the concave and convex cooperation on the left and right sides realizes the positioning between the first cover body part and the second cover body part.
[0012] As a further improved technical solution 1 of the present invention, the bearing seat, the bearing and the bearing cover are all plastic parts.
[0013] The second purpose of the utility model is to provide a photovoltaic bracket, the bearing assembly of which has a simple structure and is easy to assemble and disassemble.
[0014] To achieve the above-mentioned second purpose, the utility model adopts the following technical solution 2: a photovoltaic bracket, including a column, a main shaft and the bearing assembly as described above, the bearing assembly is installed above the column, and the main shaft passes through the bearing assembly.
[0015] Compared with the prior art, the bearing assembly in the photovoltaic bracket of the utility model is configured by arranging the bearing seat and the bearing cover on opposite sides of the bearing in the axial direction, and the bearing limit clamping is performed between the bearing seat and the bearing cover, and the bearing shell clamped between the bearing seat and the bearing in the prior art is no longer required, thereby improving the convenience of assembling the bearing, the bearing seat and the bearing cover; by configuring the bearing seat and the bearing, and the bearing cover and the bearing to be in spherical contact, the photovoltaic bracket of the utility model can achieve the adjustment of the main shaft with the bearing to a larger deflection angle, so as to adapt to the slope of the slope, which not only improves the scope of application and thus improves the utilization rate of the bracket product, but also prevents the bearing from accidentally falling out. In summary, the bearing assembly in the photovoltaic bracket of the utility model has a simple structure, which simplifies the assembly and disassembly process between the three parts of the bearing assembly, and also enables the photovoltaic bracket of the utility model to adjust a larger deflection angle to adapt to the slope of the slope, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional combination diagram of the bearing assembly of the utility model;
[0017] Figure 2 It is a three-dimensional exploded view of the bearing assembly of the utility model;
[0018] Figure 3 It is a three-dimensional exploded view of the bearing cover in the bearing assembly of the utility model;
[0019] Figure 4 It is a three-dimensional exploded view of the bearing in the bearing assembly of the utility model;
[0020] Figure 5 It is a three-dimensional diagram of the bearing seat in the bearing assembly of the utility model;
[0021] Figure 6 It is a top view of the bearing assembly of the utility model;
[0022] Figure 7 is along Figure 6 Sectional view of the middle AA line and in the combined state;
[0023] Figure 8 is along Figure 6 Sectional view along the AA line in exploded state. DETAILED DESCRIPTION
[0024] The exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. If there are several embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; on the contrary, they are merely examples of devices, products and / or methods that are consistent with some aspects of the present invention and are recorded in the claims of the present invention.
[0025] The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the scope of protection of the present invention. The singular forms "a", "said" or "the" used in the specification and claims of the present invention are also intended to include plural forms, unless the context clearly indicates other meanings.
[0026] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, words such as "one" or "an" do not indicate a quantitative limitation, but indicate the existence of at least one. Unless otherwise specified, words such as "front", "rear", "upper", "lower" and similar words appearing in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprise" are an open-ended expression, meaning that the elements appearing before "include" or "comprise" include the elements appearing after "include" or "comprise" and their equivalents, which does not exclude that the elements appearing before "include" or "comprise" may also include other elements. If "several" appears in the present invention, it means two or more.
[0027] Please refer to Figures 1 to 8 As shown, the utility model discloses a bearing assembly 100, including a bearing 2, a bearing seat 1 and a bearing cover 3. Please refer to Figure 1 The bearing assembly 100 of the utility model is installed on the column in its normal state, with up and down directions, left and right directions and front and back directions. Please refer to Figure 7 and Figure 8 , the bearing 2, the bearing seat 1 and the bearing cover 3 have a common axial direction X and radial direction Y. Figure 1 , Figure 7 and Figure 8 , the axial direction X is Figure 1 The front-to-back direction described in the figure, the radial direction Y can be the up-down direction or the left-right direction.
[0028] Please refer to Figure 2 , Figure 7 and Figure 8 , in the axial direction X, the bearing seat 1 and the bearing cover 3 are located on opposite sides of the bearing 2. The bearing 2 is limitedly clamped between the bearing seat 1 and the bearing cover 3, and the bearing seat 1 and the bearing 2, as well as the bearing cover 3 and the bearing 2, are configured to contact through a spherical surface 200. Since the bearing assembly of the utility model arranges the bearing seat 1 and the bearing cover 3 on the front and rear sides of the bearing 2, the bearing seat 1 and the bearing cover 3 clamp and position the bearing 2, and no longer has a bearing shell clamped between the bearing seat and the bearing in the prior art, so the bearing assembly of the utility model has a simple structure, which improves the convenience of assembly and disassembly.
[0029] Please refer to Figure 2 , Figure 5 and Figure 8 The bearing seat 1 has a receiving space 10, and the receiving space 10 includes a first receiving space 101 and a second receiving space 102 which are connected and arranged side by side along the axial direction X and are coaxial. The size of the first receiving space 101 in the radial direction Y is larger than the size of the second receiving space 102 in the radial direction Y. After the bearing 2 is assembled from the first receiving space 101 into the second receiving space 102, the bearing cover 3 is at least partially located in the first receiving space 101, and the bearing 2 is at least partially located in the second receiving space 102. The size of the first receiving space 101 in the radial direction Y is larger than the size of the second receiving space 102 in the radial direction Y, and its function is to enable the bearing 2 to be assembled from the rear side of the first receiving space 101 to enter the second receiving space 102 from the back to the front without accidentally escaping from the front side of the second receiving space 102. Under the condition that the bearing 2 is not accidentally dislodged from the front side of the bearing seat 1, the bearing cover 3 is at least partially located in the first receiving space 101, and the bearing 2 is at least partially located in the second receiving space 102, so that the bearing seat 1 can be on the front side of the bearing 2 and the bearing cover 3 can clamp the bearing 2 on the rear side of the bearing 2. The bearing assembly 100 of the utility model has the beneficial effects of simple structure and stability.
[0030] Of course, when the bearing seat 1 is at the front side of the bearing 2 and the bearing cover 3 is clamping the bearing 2 at the rear side of the bearing 2, a fixing device is required to connect the bearing seat 1 and the bearing cover 3 as a whole, so as to ensure the stability of the clamping. Figure 1 , Figure 2 and Figures 6 to 8The bearing assembly 100 of the utility model further includes a plurality of screws 4. Specifically, the bearing seat 1 includes an annular wall portion 11 located outside the receiving space 10 in the radial direction Y, and the annular wall portion 11 and the bearing cover 3 are each provided with a hole for the screws 4 to pass through. The plurality of screws 4 pass through the bearing cover 3 and are positioned on the annular wall portion 11 to connect the bearing seat 1 and the bearing cover 3 as a whole. The plurality of screws 4 are evenly distributed on the annular surface where the annular wall portion 11 is located to ensure balance.
[0031] Please refer to Figure 2 , Figure 4 , Figure 7 and Figure 8 The outer surface of the bearing 2 forms an outer spherical surface 2001, and the bearing seat 1 and the bearing cover 3 have an inner spherical surface 2002 facing the outer spherical surface 2001. The inner spherical surface 2002 is in a shrinking state along the axial direction, so as to limit the outer spherical surface 2001 in the concave inner spherical surface 2002 to prevent the bearing 2 from falling off during the rotation process. The bearing cover 3 includes a first plate portion 301 inserted in the first receiving space 101, a part of the inner spherical surface 2002 is located on the first plate portion 301, and another part of the inner spherical surface 2002 is located on the annular wall portion 11. That is to say, when the bearing seat 1 is at the front side of the bearing 2 and the bearing cover 3 is at the rear side of the bearing 2 to clamp the bearing 2, a part of the inner wall surface of the bearing seat 1 and another part of the inner wall surface of the bearing cover 3 together form the inner spherical surface 2002 facing the outer spherical surface 2001. When the bearing seat 1 and the bearing cover 3 are fixed, the contact position between the outer spherical surface 2001 and the inner spherical surface 2002 is adjusted so that the bearing 2 can rotate relative to the bearing seat 1 and the bearing cover 3 in the receiving space 10.
[0032] Please refer to Figure 7 and Figure 8 The bearing cover 3 further includes a second plate portion 302, and the second plate portion 302 abuts against the annular wall portion 11 in the axial direction X. The screw 4 passes through the second plate portion 302 and is positioned on the annular wall portion 11. Figure 3 The second plate portion 302 of the bearing cover 3 is provided with a plurality of first holes 30 for the screws 4 to pass through. Figure 5, the annular wall portion 11 of the bearing seat 1 is also provided with a plurality of second holes 110 for the screws 4 to pass through. The first holes 30 need to be matched and aligned with the second holes 110 one by one before the screws 4 can be passed through the second plate portion 302 and positioned on the annular wall portion 11. The bearing 2 is first assembled into the bearing seat 1 from the rear side of the bearing seat 1, and then the bearing cover 3 is assembled to the bearing seat 1 on the rear side of the bearing seat 1 to cover the bearing 2, and then the bearing cover 3 is fixedly connected to the bearing seat 1 by the screws 4. In other words, the bearing cover 3 and the bearing 2 are assembled into the bearing seat 1 from the back to the front, and the bearing 2, the bearing cover 3 and the screws 4 are assembled to the bearing seat 1 in sequence, which is simple to operate.
[0033] Please refer to Figure 8 The annular wall portion 11 includes a front end face 111 and a rear end face 112 which are oppositely arranged in the axial direction X. The front end face 111 faces away from the bearing cover 3, and the bearing 2 partially exposes the front end face 111. The bearing 2 partially exposes the front end face 111, thereby avoiding interference between the main shaft passing through the bearing 2 and the bearing seat 1 when rotating.
[0034] Please refer to Figure 7 and Figure 8 The annular wall portion 11 includes an inner end face 113 and an outer end face 114 which are oppositely arranged in the radial direction Y, and the outer end face 114 is flush with the second plate portion 302. The flush arrangement ensures that the outer lines of the bearing assembly 100 of the utility model are smooth and not abrupt, thereby improving the aesthetics of the bearing assembly 100 of the utility model.
[0035] Please refer to Figures 3 to 5 The bearing seat 1 is an integrated type and the bearing 2 and the bearing cover 3 are both split up and down. The integrated bearing seat 1 is beneficial to the strength and stability of the overall structure, and the split bearing 2 and the bearing cover 3 are beneficial to assembly and simple operation.
[0036] Please refer to Figure 4 The bearing 2 includes a first hemispherical part 21 and a second hemispherical part 22. The first hemispherical part 21 and the second hemispherical part 22 are independent of each other and not connected, so that the two independent hemispheres can be assembled into the bearing seat 1. Please refer to Figure 3The bearing cover 3 includes a first cover part 31 and a second cover part 32. The first cover part 31 is provided with a first convex block 311 on the left side and a first groove 312 on the right side. The second cover part 32 is provided with a second groove 321 on the left side and a second convex block 322 on the right side. The first convex block 311 is inserted into the second groove 321 and the second convex block 322 is inserted into the first groove 312. The concave and convex fit on the left and right sides realizes the positioning between the first cover part 31 and the second cover part 32. With such a configuration, the upper and lower parts of the bearing cover 3 are of a central symmetrical structure, that is, the first cover part 31 completely overlaps with the second cover part 32 after rotating 180 degrees about the axis. In other words, the first cover part 31 and the second cover part 32 have the same structure. The first cover part 31 and the second cover part 32 can be produced on the same mold production line, which reduces the production cost.
[0037] It should also be pointed out that the bearing seat 1 and the bearing cover 3 are both plastic parts; the bearing 2 can be either a plastic part or a metal part. The bearing seat 1 and the bearing cover 3 are made of plastic parts, which have a light structure and low manufacturing cost; in the preferred embodiment, the bearing 2 is also a plastic part, that is, the bearing seat 1, the bearing 2 and the bearing cover 3 in the specific embodiment of the utility model are all plastic parts, which is to reduce costs on the one hand, and reduce the wear rate between the bearing 2 and the bearing seat 1 and the bearing cover 3 on the other hand, thereby extending the service life of the bearing assembly 100 of the utility model.
[0038] The utility model also relates to a photovoltaic support, including a column, a main shaft and the bearing assembly 100 as described above, wherein the bearing assembly 100 is installed above the column, and the main shaft passes through the bearing assembly 100. Specifically, a bolt is provided at the bottom of the bearing seat 1, and one end of the bolt passes through the bearing seat 1 and the column respectively and is fastened by a nut, thereby fixing the bearing seat 1 to the column, and the inner ring surface contour shape of the bearing 2 matches the main shaft to ensure the synchronous rotation of the bearing 2 and the main shaft. The utility model photovoltaic support can achieve a larger deflection angle adjustment of the main shaft by configuring the bearing seat and the bearing, and the bearing cover and the bearing to be in spherical contact, so as to adapt to the slope of the slope and has a wide range of applications.
[0039] The bearing assembly 100 of the utility model arranges the bearing seat 1 and the bearing cover 3 on opposite sides of the bearing 2 in the axial direction. Since the bearing 2 is clamped between the bearing seat 1 and the bearing cover 3 in the front-rear direction, there is no longer a bearing shell clamped between the bearing seat and the bearing in the prior art, thereby improving the convenience of assembling the bearing 2, the bearing seat 1 and the bearing cover 3; by configuring the bearing seat 1 and the bearing 2 and the bearing cover 3 and the bearing 2 to be in spherical contact, the photovoltaic bracket of the utility model can adjust the main shaft with the bearing 2 to a larger deflection angle, so as to adapt to the slope of the slope, which not only improves the scope of application and thus improves the utilization rate of the bracket product, but also prevents the bearing 2 from accidentally falling out. In summary, the structure of the utility model is simple, which simplifies the assembly and disassembly process, and can also adjust the deflection angle to a larger extent to adapt to the slope of the slope, and has a wide range of applications.
[0040] The above implementation modes are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present invention should be based on the technical personnel in the relevant technical field. Although the present invention has been described in detail in this specification with reference to the above implementation modes, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or make equivalent substitutions to the present invention, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A bearing assembly (100), characterized in that: The invention comprises a bearing seat (1), a bearing (2) and a bearing cover (3); the bearing seat (1), the bearing (2) and the bearing cover (3) have a common axial direction (X); in the axial direction (X), the bearing seat (1) and the bearing cover (3) are located on opposite sides of the bearing (2); the bearing (2) is limitedly clamped between the bearing seat (1) and the bearing cover (3); the bearing seat (1) and the bearing (2) as well as the bearing (2) and the bearing cover (3) are configured to be in contact through a spherical surface (200).
2. The bearing assembly (100) according to claim 1, characterized in that: The bearing seat (1) has a receiving space (10), and the receiving space (10) includes a first receiving space (101) and a second receiving space (102) which are arranged side by side and connected and coaxially along the axial direction (X); the bearing seat (1) also has a radial direction (Y), and the size of the first receiving space (101) in the radial direction (Y) is larger than the size of the second receiving space (102) in the radial direction (Y); after the bearing (2) is assembled from the first receiving space (101) into the second receiving space (102), the bearing cover (3) is at least partially located in the first receiving space (101), and the bearing (2) is at least partially located in the second receiving space (102).
3. The bearing assembly (100) according to claim 2, characterized in that: It also includes a screw (4), the bearing seat (1) includes an annular wall portion (11) located outside the accommodating space (10) in the radial direction (Y), and the screw (4) passes through the bearing cover (3) and is positioned on the annular wall portion (11).
4. The bearing assembly (100) according to claim 3, characterized in that: The outer surface of the bearing (2) forms an outer spherical surface (2001), and the bearing seat (1) and the bearing cover (3) jointly have an inner spherical surface (2002) facing the outer spherical surface (2001); the bearing cover (3) includes a first plate portion (301) inserted into the first receiving space (101), a portion of the inner spherical surface (2002) is located on the first plate portion (301), and another portion of the inner spherical surface (2002) is located on the annular wall portion (11).
5. The bearing assembly (100) according to claim 4, characterized in that: The bearing cover (3) further comprises a second plate portion (302) abutting against the annular wall portion (11) in the axial direction (X) in a front-rear manner, and the screw (4) passes through the second plate portion (302) and is positioned on the annular wall portion (11).
6. The bearing assembly (100) according to claim 5, characterized in that: The annular wall portion (11) comprises an inner end surface (113) and an outer end surface (114) which are arranged opposite to each other in the radial direction (Y), and the outer end surface (114) is flush with the second plate portion (302).
7. The bearing assembly (100) according to claim 1, characterized in that: The bearing seat (1) is of an integrated type, and the bearing (2) and the bearing cover (3) are both of an upper and lower split type.
8. The bearing assembly (100) according to claim 7, characterized in that: The bearing (2) comprises a first hemispherical part (21) and a second hemispherical part (22), and the first hemispherical part (21) and the second hemispherical part (22) are independent of each other and not connected; the bearing cover (3) comprises a first cover part (31) and a second cover part (32), the first cover part (31) is provided with a first protrusion (311) on the left side and a first groove (312) on the right side, the second cover part (32) is provided with a second groove (321) on the left side and a second protrusion (322) on the right side, the first protrusion (311) is inserted into the second groove (321) and the second protrusion (322) is inserted into the first groove (312), and the concave and convex fitting on the left and right sides realizes the positioning between the first cover part (31) and the second cover part (32).
9. The bearing assembly (100) according to claim 1, characterized in that: The bearing seat (1), the bearing (2) and the bearing cover (3) are all plastic parts.
10. A photovoltaic support, characterized in that: It comprises a column, a main shaft and a bearing assembly (100) as described in any one of claims 1 to 9, wherein the bearing assembly (100) is installed above the column, and the main shaft passes through the bearing assembly (100).
