Module combination rope wheel

Through the design of module combination rope wheels, the combined structure of outer ring tube sleeve, nylon rim and support is used to solve the problems of poor stability and high production cost of rope wheel structure, high stability and impact resistance are achieved, and simplified The production process.

CN222208869UActive Publication Date: 2024-12-20JIANGSU YIYUAN NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421102005.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-20
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing rope wheel structure has poor stability, inconvenient production and high production costs, which affects the service life of the wire rope and equipment safety.

Method used

A module combination rope wheel is designed, including an outer ring tube sleeve, a nylon wheel rim, two wheel bodies and support members. Through a combined structure of positioning the convex ring, limiting member and support disc, it provides left and right limiting support and connection. Improve structural stability and impact resistance, and reduce production costs through modular combinations.

Benefits of technology

It achieves high stability and impact resistance, simplifies bearing replacement and maintenance, reduces production costs, improves production efficiency, and is convenient for practical application.

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Abstract

The utility model discloses a module combination rope wheel in the technical field of rope wheels, which comprises an outer ring pipe sleeve, and the outer peripheral surface of the outer ring pipe sleeve is provided with a positioning convex ring extending outwards along the radial direction; a plurality of rope grooves are formed in the peripheral surface of the nylon wheel ring, and the rope grooves are of annular structures and are concentric with the outer ring pipe sleeve; the two wheel bodies are oppositely mounted on the outer ring pipe sleeve, each wheel body comprises a supporting disc, the outer ring pipe sleeve is sleeved with the supporting disc, the supporting disc abuts against the side face of the positioning convex ring, and the supporting disc is fixedly sleeved with the limiting piece; wherein the two limiting pieces can be mutually spliced to form an annular groove for mounting a nylon rim; the multiple supporting pieces are uniformly distributed between the two supporting discs in the circumferential direction and are arranged around the outer ring pipe sleeve at intervals; according to the utility model, the nylon wheel rim can be limited and supported left and right, the structure stability is high, the impact resistance is strong, the bearing is convenient to replace, the later maintenance is convenient, and the production cost is reduced, the production efficiency is improved and the practical application is convenient through a modular combination mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of rope wheels, in particular to a module combined rope wheel. Background Art

[0002] The rope pulley is generally made of cast steel or cast iron, and is mainly used for guiding or pulling the rope. The traction rope must be installed in the rope groove formed on the outer surface, and the traction rope for elevators must use steel wire rope according to national standards. However, the metal pulley and steel wire rope will wear very badly, seriously affecting the service life of the steel wire rope and posing a threat to the safe use of the equipment.

[0003] In the prior art, a nylon outer wheel is provided to utilize the softness of nylon to achieve elastic surface contact with the steel wire rope, thereby reducing contact pressure and wear. However, the structure has poor stability, is inconvenient to manufacture, has high production costs, and is not convenient for practical application. Utility Model Content

[0004] The utility model aims to provide a modular combined rope pulley, which solves the technical problems of poor structural stability of the rope pulley, inconvenient production and manufacturing, and high production cost in the prior art.

[0005] The utility model discloses a modular combined rope pulley, comprising:

[0006] The outer ring sleeve has an outer peripheral surface with a positioning convex ring extending radially outward;

[0007] A nylon wheel rim, the outer peripheral surface of which is provided with a plurality of rope grooves, the rope grooves are in a circular ring structure and are arranged concentrically with the outer ring sleeve;

[0008] Two wheel bodies are relatively mounted on the outer ring sleeve, and the wheel bodies include

[0009] A support plate is sleeved on the outer ring sleeve and abuts against the side surface of the positioning convex ring. A limiter is fixedly sleeved on the support plate.

[0010] Wherein, the two limiting members can be assembled together to form an annular groove for installing the nylon wheel rim;

[0011] A plurality of support members are evenly distributed between the two support plates in the circumferential direction and are arranged at intervals around the outer ring sleeve.

[0012] The present application can provide left and right limited support for the nylon wheel rim through two wheel bodies and connect them through support members. The structure has high stability and strong impact resistance. The outer ring sleeve is provided to facilitate bearing replacement and later maintenance. The modular combination method reduces production costs, improves production efficiency, and facilitates practical application.

[0013] On the basis of the above technical solution, the solution of this application can also be improved as follows:

[0014] Preferably, the limiting member is an integrally formed member, comprising:

[0015] The trustee is a round tube structure and is mounted on the support plate;

[0016] The side baffle is in a circular ring structure and is sleeved on the hosting tube; the adoption of this solution improves the structural regularity, and on the premise of ensuring the stability of the structure, saves the amount of production materials and reduces the manufacturing cost.

[0017] Preferably, the inner circumferential surface of the tube support is provided with a plurality of limit blocks arranged at intervals around the outer ring sleeve, and the limit blocks abut against the inner side of the support plate; adopting this solution, it is easy to assemble, improves the production efficiency, and enhances the impact resistance of the side of the rope wheel, further improving the structural strength and structural stability.

[0018] Preferably, the support member is a hollow tubular structure with annular grooves at both ends, and the support plate is provided with a through hole that matches the annular grooves; adopting this solution, the support member can be plugged into the two support plates, which improves the stability of the connection, facilitates combined installation, and improves production efficiency.

[0019] Preferably, the support plate is provided with a plurality of reinforcing ribs spaced around the outer ring sleeve, and the reinforcing ribs and the through holes are arranged alternately and spaced apart; adopting this solution can compensate for the reduction in structural strength caused by the opening of the through holes, thereby ensuring the stability of the overall structure and improving durability.

[0020] Preferably, the outer periphery of the support plate is provided with a limiting convex ring extending outward along the axis, and the limiting convex ring is in contact with the inner periphery of the limiting member; adopting this solution, the contact area between the two is expanded, the role of flipping limiting is played, and the connection stability is improved.

[0021] Through the above technical solution, the utility model achieves the following beneficial effects:

[0022] 1. The present application can provide left and right position-limited support for the nylon wheel rim through two wheel bodies and connect them through support members. The structure is highly stable and has strong impact resistance. The outer ring sleeve is provided to facilitate bearing replacement and later maintenance. The modular combination method reduces production costs, improves production efficiency, and is convenient for practical application.

[0023] 2. The present application provides a hollow tubular structure for the support member with annular grooves at both ends, and a through hole matching the annular grooves is provided on the support plate, so that the support member can be plugged into two support plates, thereby improving the stability of the connection, facilitating combined installation, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a structural schematic diagram of a modular combined rope pulley according to a specific embodiment of the utility model;

[0026] Figure 2 for Figure 1 The schematic diagram of the structure of the annular groove in the modular combined rope pulley shown;

[0027] Figure 3 for Figure 1 The schematic diagram of the structure of the outer ring sleeve in the modular combined rope pulley shown;

[0028] Figure 4 for Figure 1 The structural schematic diagram of the support disc in the modular combined rope pulley shown;

[0029] Figure 5 for Figure 1 The schematic diagram of the structure of the limiter in the modular combined rope pulley shown;

[0030] Figure 6 for Figure 1 The schematic diagram of the structure of the nylon wheel in the modular combined rope pulley shown;

[0031] Figure 7 for Figure 1 A schematic cross-sectional view of the modular combined rope pulley shown;

[0032] Description of Reference Numerals

[0033] 1. Outer ring sleeve; 2. Nylon wheel rim; 3. Wheel body; 4. Support parts;

[0034] 11. Positioning convex ring; 21. Rope groove; 31. Support plate; 32. Limiting member; 41. Annular slot;

[0035] 311, through hole; 312, reinforcing rib; 313, limiting convex ring; 321, trusteeship; 322, side stop; 323, limiting block;

[0036] 32a. Annular groove. DETAILED DESCRIPTION

[0037] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0038] First of all, it should be noted that in the following description, some directional words, such as "outer circumference", "inner circumference", etc., are used to clearly explain the technical solution of the utility model. They are all analogous to the normal directions of the components in the modular combined rope pulley. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the utility model.

[0039] In this application, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0040] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0041] Example:

[0042] like Figure 1 As shown, an embodiment of the present application discloses a modular combined rope pulley, which has the advantages of both the rigidity of a steel wheel and the softness of a nylon wheel. The specific structure includes: an outer ring sleeve 1, a nylon wheel rim 2, two wheel bodies 3 and multiple support members 4.

[0043] like Figure 3 As shown, the outer ring sleeve 1 is a circular tubular structure, and the outer peripheral surface has a positioning convex ring 11 extending radially outward; during installation, it is interference fitted on the outer ring of the bearing, which facilitates the replacement of the bearing.

[0044] like Figure 6 As shown, the outer peripheral surface of the nylon wheel 2 is provided with a plurality of rope grooves 21, which are in an annular structure and are arranged concentrically with the outer ring sleeve 1; the plurality of rope grooves 21 are arranged at intervals along the axial direction, and in this embodiment, there are six rope grooves, but not limited to this, and no specific limitation is made.

[0045] like Figure 2 As shown, two wheel bodies 3 are relatively installed on the outer ring sleeve 1, and are relatively arranged on the left and right sides to provide limited support for the nylon wheel rim 2.

[0046] Specifically, the wheel body 3 includes: a support plate 31 and a limit member 32; the support plate 31 is sleeved on the outer ring sleeve 1 and abuts against the side of the positioning protruding ring 11; the support plate 31 is a disc-shaped structure, and a circular hole is opened in the center for sleeve connection with the outer ring sleeve 1; the limit member 32 is fixedly sleeved on the support plate 31.

[0047] Among them, Figure 2 As shown, the two limiting members 32 can be assembled together to form an annular groove 32a for installing the nylon rim 2; during assembly, the two limiting members 32 are assembled toward each other on both sides of the nylon rim 2, so that the nylon rim 2 can be installed in the annular groove 32a formed by the assembly.

[0048] like Figure 2 As shown, a plurality of support members 4 are evenly distributed circumferentially between the two support plates 31 and are spaced apart around the outer ring tube sleeve 1; they are used to connect the two support plates 31 to improve the structural stability and increase the impact resistance; in this embodiment, six support members are arranged and evenly distributed, but are not limited to this, and may be five, seven or other, without specific limitation.

[0049] During assembly, after completing the combined assembly of the outer ring sleeve 1, the nylon rim 2, the two support plates 31, the two limit members 32 and the multiple support members 4, welding and fixing are performed at the gaps between the outer ring sleeve 1, the two support plates 31, the two limit members 32 and the multiple support members 4 so that the above components form an integral structure, thereby stably supporting the nylon rim 2.

[0050] The utility model can provide left and right limited support for the nylon wheel rim 2 through the above-mentioned structural design. The structure has high stability, strong impact resistance, easy bearing replacement, and convenient later maintenance. In addition, through modular combination, the production cost is reduced, the production efficiency is improved, and it is convenient for practical application.

[0051] In some embodiments, Figure 5 As shown, the limiting member 32 is further designed to be an integrally formed member, including: a support tube 321 and a side baffle 322 .

[0052] Specifically, the trustee 321 is a circular tube structure, which is mounted on the support plate 31 and is used to form the bottom wall of the annular groove 32a; the side baffle 322 is a circular ring structure, which is mounted on the trustee 321, specifically located at the outer edge of the outer peripheral surface of the trustee 321, and is used to form the side wall of the annular groove 32a; when combined, the trustees 321 in the two limit members 32 are in relative contact, thereby completing the splicing.

[0053] Through the above design, the regularity of the structure is improved, and under the premise of ensuring the stability of the structure, the amount of production materials is saved and the manufacturing cost is reduced.

[0054] Based on the above embodiments, Figure 5 As shown, for ease of assembly, the inner circumference of the tube holder 321 is provided with a plurality of limit blocks 323 spaced around the outer ring sleeve 1 , and the limit blocks 323 abut against the inner side of the support plate 31 .

[0055] After the assembly, the two support plates 31 use the limiting blocks 323 to axially limit the two combined limiting members 32 so that they are fixed at appropriate positions.

[0056] By providing the limit block 323, assembly is facilitated, manufacturing efficiency is improved, and the impact resistance of the rope pulley side is enhanced, further improving the structural strength and stability.

[0057] In some embodiments, Figure 5 As shown, in order to facilitate the installation of the support member 4 , the support member 4 is designed to be a hollow tubular structure with annular grooves 41 formed at both ends, and a through hole 311 matching the annular grooves 41 is formed on the support plate 31 .

[0058] Exemplarily, the support member 4 is a hollow circular tube structure, the annular groove 41 is a circular ring structure and is arranged concentrically with the support member 4, and the through hole 311 is a corresponding circular hole type.

[0059] When assembled, the two ends of the support member 4 are respectively plugged into the corresponding through holes 311 on the two support plates 31 through the annular clamping grooves 41, so as to be clamped and locked.

[0060] Through the above design, the support member 4 can be plugged into the two support plates 31, thereby improving the stability of the connection, facilitating the combined installation, and improving the production efficiency.

[0061] It should be noted that when processing the support disk 31 , the plurality of through holes 311 are used as positioning base points, so that the center hole and the outer peripheral surface of the support disk 31 can be accurately processed at the same time, which is convenient for production and manufacturing.

[0062] In some embodiments, Figure 1 and Figure 2 As shown, in order to improve the structural strength of the support plate 31, the support plate 31 is provided with a plurality of reinforcing ribs 312 arranged at intervals around the outer ring tube sleeve 1, and the reinforcing ribs 312 and the through holes 311 are arranged alternately at intervals. The reinforcing ribs 312 are preferably in a long strip structure, but can also be in other shapes, which is not specifically limited.

[0063] The reinforcement ribs 312 can compensate for the reduction in structural strength caused by the through holes 311 , thereby ensuring the stability of the overall structure and improving durability.

[0064] In some embodiments, Figure 4As shown, in order to improve the stability of the connection between the limiting member 32 and the supporting plate 31 , a limiting convex ring 313 extending outward along the axis is provided on the outer periphery of the supporting plate 31 , and the limiting convex ring 313 fits with the inner periphery of the limiting member 32 .

[0065] By providing the limiting convex ring 313 and making it fit with the inner circumference of the limiting member 32, the contact area between the two is expanded, the function of flipping and limiting is achieved, and the connection stability is improved.

[0066] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.

[0067] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A modular combined sheave, characterized in that: include: The outer ring sleeve (1) has an outer peripheral surface with a positioning protruding ring (11) extending radially outward; A nylon wheel rim (2) has a plurality of rope grooves (21) on its outer peripheral surface, wherein the rope grooves (21) are in a circular ring structure and are arranged concentrically with the outer ring sleeve (1); Two wheel bodies (3) are mounted on the outer ring sleeve (1) relative to each other. The wheel body (3) comprises a support plate (31) which is sleeved on the outer ring sleeve (1) and abuts against the side surface of the positioning convex ring (11). A limiting member (32) is fixedly mounted on the supporting plate (31); Wherein, the two limiting members (32) can be assembled together to form an annular groove (32a) for mounting the nylon wheel rim (2); A plurality of support members (4) are evenly distributed in the circumferential direction between the two support plates (31) and are arranged at intervals around the outer ring sleeve (1).

2. The modular combined rope sheave according to claim 1, characterized in that: The limiting member (32) is an integrally formed member, comprising: The trustee (321) is in a round tube structure and is mounted on the support plate (31); The side baffle (322) is in a circular ring structure and is sleeved on the hosting tube (321).

3. The modular combined rope sheave according to claim 2, characterized in that: The inner circumferential surface of the supporting tube (321) is provided with a plurality of limit blocks (323) arranged at intervals around the outer ring tube sleeve (1), and the limit blocks (323) are in contact with the inner side of the support plate (31).

4. The modular combined rope sheave according to claim 1, characterized in that: The support member (4) is in the form of a hollow tube and is provided with annular grooves (41) at both ends, and the support plate (31) is provided with a through hole (311) adapted to the annular grooves (41).

5. The modular combined rope sheave according to claim 4, characterized in that: The support plate (31) is provided with a plurality of reinforcing ribs (312) arranged at intervals around the outer ring sleeve (1), and the reinforcing ribs (312) and the through holes (311) are arranged alternately and at intervals.

6. The modular combined rope sheave according to claim 1, characterized in that: The outer periphery of the support plate (31) is provided with a limiting convex ring (313) extending outwardly along the axis, and the limiting convex ring (313) is fitted with the inner periphery of the limiting member (32).