Gear set with lubricating structure

By designing a combination of lubricating housing, dropper, filter assembly and pump body in the gear set, the circulating flow and filtration of lubricant are realized, solving the problems of fast lubricant consumption and inability to operate in the prior art. Improves the lubrication effect and service life of the gear set.

CN222208922UInactive Publication Date: 2024-12-20JIANGXI JINGLONG ELECTROMECHANICAL MFG CO LTD
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Patent Information

Application Number
CN202421152704.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During use, the automatic lubrication structure of the existing gear set consumes too fast lubricant, and the lack of a one-way valve causes the intake valve to fail to work, making it impossible to achieve long-term lubrication.

Method used

A gear set with its own lubricating structure is designed, including a lubricating housing, dropper, filter assembly and pump body. The lubricant is circulated through the liquid extraction tube and the liquid conduit, and the dropper outputs the lubricant to the gear meshing point. The filter filters impurities and the drain pipe is easy to replace the lubricant.

Benefits of technology

The circulating flow of lubricant is achieved, the service life of the lubricant is extended, the wear caused by impurities is avoided, the lubricating effect is accelerated, and the replacement and cleaning are convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear sets, in particular to a gear set with a lubricating structure, which comprises a driving gear and a driven gear in meshing transmission with the driving gear, an input shaft penetrates through the middle of the rear side of the driving gear, an output shaft penetrates through the middle of the rear side of the driven gear, and the input shaft and the output shaft are jointly connected with a lubricating shell. A liquid injection pipe is arranged at the top of the lubricating shell, a dropper is arranged on the front side of the inner wall of the lubricating shell and close to the top, and a filter assembly is arranged at the bottom of the lubricating shell. According to the gear set with the lubricating structure, the pump body pumps out a lubricating agent in the liquid storage box through the liquid pumping pipe and conveys the lubricating agent to the dropper through the liquid guide pipe, so that the lubricating agent is output from the dropper, and the output end of the dropper is located over the meshing position of the driving gear and the driven gear; it is ensured that the lubricant can rapidly lubricate the driving gear and the driven gear when being output from the dropper, the lubricant can flow circularly, and the lubricating effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear sets, in particular to a gear set with a self-lubricating structure. Background Art

[0002] A gear set is a system composed of multiple gears, which is mainly used to transmit torque, change speed and torque direction. It is widely used in metallurgical equipment, transmission boxes and other fields. The design principle of a gear set usually requires that the common divisor of the number of teeth of adjacent gears is as small as possible to ensure uniform wear of the gears and long-term stable operation. The gear set needs lubrication during use to maintain its normal operation. Poor lubrication may cause damage to the gear set.

[0003] The patent with publication number CN220452672U discloses an automatic lubrication structure of a gear set, wherein a groove is provided on the side of the secondary gear, and the sealing cover is buckled on the outer side of the secondary gear and welded and fixed thereto, and the interior of the sealing cover is a hollow structure, and a knocking rod is fitted on the side of the sealing cover, and a movable shaft is provided on the knocking rod, and the knocking rod is rotatably connected to the sealing cover through the movable shaft, and the connecting part is provided at one end of the knocking rod, and the fixed tube is fixedly provided on the inner side of the sealing cover, and the interior of the fixed tube is a hollow structure and fixed integrally with the sealing cover; the secondary gear drives the knocking rod to rotate synchronously, and the knocking rod collides with the protrusion on the main gear when rotating, and the protrusion moves one end of the knocking rod, and the knocking rod can be rotated by the movable shaft, and the end of the knocking rod away from the protrusion presses down the connecting part, so that the connecting part pushes the push rod downward to squeeze the lubricant inside the fixed tube, and the lubricant inside the sealing cover is compressed to open the cross groove and spray out, thereby realizing self-lubrication when the main gear and the secondary gear rotate.

[0004] During the specific use of the above-mentioned prior art, when the secondary gear rotates one circle, the knocking rod is moved at least once, and each time the knocking rod is moved, the connecting part is driven to move downward, so that the connecting part drives the push rod to squeeze the lubricant in the fixed tube. The gears of the gear set often rotate continuously when working, which causes the lubricant in the sealing cover to be consumed quickly, and the cross groove on the sealing gasket can be opened. There is a lack of a one-way valve in the injection pipe, which causes the outside air to enter the sealing cover from the cross groove when the push rod is reset, resulting in the intake valve not working. The lubricant in the sealing cover will also flow out due to the air intake at the cross groove, which accelerates the consumption rate of the lubricant and makes it difficult to play a long-term lubrication role. In view of this, we propose a gear set with a self-lubricating structure. Utility Model Content

[0005] The purpose of the utility model is to provide a gear set with a self-lubricating structure to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A gear set with a self-lubricating structure, comprising a driving gear and a driven gear meshing with the driving gear, an input shaft is passed through the middle of the rear side of the driving gear, an output shaft is passed through the middle of the rear side of the driven gear, the input shaft and the output shaft are connected to a lubricating housing, and the driving gear and the driven gear are both located inside the lubricating housing;

[0008] The top of the lubricating housing is provided with a liquid injection pipe for pouring lubricant into the lubricating housing, a dropper is provided at the front side of the inner wall of the lubricating housing and near the top, a liquid seepage hole is provided at the bottom of the lubricating housing and near the left side, a filter assembly is provided at the bottom of the lubricating housing and at the position of the liquid seepage hole, the filter assembly includes a filter box fixedly connected to the bottom of the lubricating housing, and the filter box is connected to the liquid seepage hole, so that the lubricant in the lubricating housing can penetrate into the filter box, a detachable filter box is provided in the filter box, and a filter screen is provided at the bottom of the filter box, which can filter the lubricant that penetrates into the filter box to avoid impurities in the lubricant and accelerate the wear of the driving gear and the driven gear;

[0009] A liquid storage tank is provided at the bottom of the filter box for temporarily storing the filtered lubricant. An L-shaped fixing plate is provided at the bottom of the right side of the liquid storage tank. The top of the vertical plate of the L-shaped fixing plate is fixedly connected to the bottom of the lubricating shell. A pump body is installed in the L-shaped fixing plate. The input end of the pump body is connected with the liquid storage tank through a liquid suction pipe. The output end of the pump body is provided with a liquid delivery pipe, and the liquid delivery pipe is connected with a dropper through a liquid guide pipe. The pump body extracts the lubricant in the liquid storage tank through the liquid suction pipe and delivers it to the dropper through the liquid guide pipe, so that the lubricant is output from the dropper to lubricate the driving gear and the driven gear, and the lubricant can circulate to improve the lubrication effect.

[0010] Preferably, a third bearing is provided at the connection between the input shaft and the lubricating housing, and a fourth bearing is provided at the connection between the output shaft and the lubricating housing, so that the input shaft and the output shaft can rotate relative to the lubricating housing.

[0011] Preferably, a first fixing ring and a second fixing ring are provided on the front side of the inner wall of the lubricating shell, the front end of the input shaft is rotatably connected in the first fixing ring via a first bearing, and the front end of the output shaft is rotatably connected in the second fixing ring via a second bearing, so that the position of the lubricating shell is fixed without affecting the rotation of the input shaft and the output shaft.

[0012] Preferably, the top end of the injection tube is threadedly connected with a first sealing cap. When the lubricant is poured from the injection tube into the lubrication housing, the injection tube can be sealed by the first sealing cap to prevent the lubricant from splashing out of the injection tube when the gear rotates.

[0013] Preferably, the output end of the dropper is located directly above the meshing point of the driving gear and the driven gear, ensuring that the lubricant can quickly lubricate the driving gear and the driven gear when it is output from the dropper.

[0014] Preferably, U-shaped positioning plates are provided on both the left and right sides of the inner wall of the filter box, and the filter box is slidably connected between the two U-shaped positioning plates, which is conducive to the rapid positioning of the filter box.

[0015] Preferably, an operating port for the filter box to pass through is opened on the front side of the filter box, and a frame-shaped sealing rubber pad is embedded on the front side of the outer wall of the filter box. The outer wall of the frame-shaped sealing rubber pad fits tightly with the inner wall of the operating port to prevent lubricant from leaking out of the operating port.

[0016] Preferably, an internally threaded fixing tube is provided on the front side of the filter box and at the four corners near the operation port, a sealing cover plate is fixedly provided on the front side of the filter box, and circular holes are provided on the rear side of the sealing cover plate and at the four corners, the four internally threaded fixing tubes are respectively located in the four circular holes, bolts are threadedly connected in the four internally threaded fixing tubes, and the four bolts fix the sealing cover plate and the four internally threaded fixing tubes, thereby fixing the position of the filter box.

[0017] Preferably, a drain pipe is provided at the bottom of the liquid storage tank. When the lubricant needs to be replaced, the lubricant in the lubricating shell can be discharged through the drain pipe. The bottom end of the drain pipe is threadedly connected to a second sealing cap for sealing the drain pipe.

[0018] Preferably, a controller is provided on the front side of the lubrication housing, the pump body is electrically connected to the controller via a wire, the pump body is connected to a power source for operation, and the controller is used to control the operation of the pump body.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. In the gear set with self-lubricating structure, the pump body extracts the lubricant in the liquid storage tank through the liquid extraction pipe, and transmits it to the dropper through the liquid guide pipe, so that the lubricant is output from the dropper. The output end of the dropper is located just above the meshing point of the driving gear and the driven gear, ensuring that the lubricant can quickly lubricate the driving gear and the driven gear when it is output from the dropper, and the lubricant can circulate and flow to improve the lubrication effect.

[0021] 2. For the gear set with self-lubricating structure, the lubricant in the lubricating shell can penetrate into the filter box from the seepage hole, and the filter screen of the filter box can filter the lubricant that penetrates into the filter box to avoid impurities in the lubricant output from the dropper and accelerate the wear of the driving gear and the driven gear.

[0022] 3. For the gear set with self-lubricating structure, when the lubricant needs to be replaced, the lubricant in the lubricating housing can be discharged through the drain pipe, and the filter box can also be disassembled to facilitate the staff to clean the filter in the filter box, thereby facilitating the staff to replace the new lubricant. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall first-view structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0025] Figure 3 It is a schematic diagram of the internal assembly structure of the lubricating housing in the utility model;

[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the lubricating housing in the utility model;

[0027] Figure 5 It is a partial structural schematic diagram of the utility model;

[0028] Figure 6 This is one of the partial structural schematic diagrams of the filter assembly in the utility model;

[0029] Figure 7 This is the second partial structural schematic diagram of the filter assembly in the present utility model.

[0030] In the figure: 1, driving gear; 10, input shaft; 2, driven gear; 20, output shaft; 3, lubricating housing; 30, injection pipe; 31, first sealing cover; 32, seepage hole; 33, dropper; 34, first fixing ring; 35, second fixing ring; 4, filter assembly; 40, filter box; 400, operation port; 41, filter box; 410, filter screen; 42, liquid storage box; 43, drain pipe; 44, second sealing cover; 45, sealing cover plate; 450, circular hole; 46, frame-shaped sealing rubber pad; 47, U-shaped positioning plate; 48, internal thread fixing pipe; 49, bolt; 5, L-shaped fixing plate; 6, pump body; 60, suction pipe; 61, liquid delivery pipe; 7, liquid guide pipe; 8, controller; 9, first bearing; 11, second bearing; 12, third bearing; 13, fourth bearing. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] See also Figure 1-Figure 7 , the utility model provides a technical solution:

[0034] A gear set with a self-lubricating structure, comprising a driving gear 1, and a driven gear 2 meshing with the driving gear 1 for transmission, an input shaft 10 is penetrated through the middle of the rear side of the driving gear 1, an output shaft 20 is penetrated through the middle of the rear side of the driven gear 2, the input shaft 10 and the output shaft 20 are connected to a lubricating housing 3, and the driving gear 1 and the driven gear 2 are both located inside the lubricating housing 3;

[0035] A liquid injection pipe 30 is provided at the top of the lubricating housing 3 for pouring lubricant into the lubricating housing 3. A dropper 33 is provided at the front side of the inner wall of the lubricating housing 3 and near the top. A liquid seepage hole 32 is provided at the bottom and near the left side of the lubricating housing 3. A filter assembly 4 is provided at the bottom of the lubricating housing 3 and at the position of the liquid seepage hole 32. The filter assembly 4 includes a filter box 40 fixedly connected to the bottom of the lubricating housing 3, and the filter box 40 is connected to the liquid seepage hole 32, so that the lubricant in the lubricating housing 3 can penetrate into the filter box 40. A detachable filter box 41 is provided in the filter box 40. A filter screen 410 is provided at the bottom of the filter box 41, which can filter the lubricant that penetrates into the filter box 40 to prevent impurities in the lubricant from accelerating the wear of the driving gear 1 and the driven gear 2.

[0036] A liquid storage tank 42 is provided at the bottom of the filter box 41 for temporarily storing the filtered lubricant. An L-shaped fixing plate 5 is provided at the bottom of the right side of the liquid storage tank 42. The top of the vertical plate of the L-shaped fixing plate 5 is fixedly connected to the bottom of the lubricating shell 3. A pump body 6 is installed in the L-shaped fixing plate 5. The input end of the pump body 6 is connected with the liquid storage tank 42 through a liquid suction pipe 60. The output end of the pump body 6 is provided with a liquid delivery pipe 61. The liquid delivery pipe 61 is connected with the dropper 33 through a liquid guide pipe 7. The front end of the dropper 33 passes through the front side of the inner wall of the lubricating shell 3. The pump body 6 extracts the lubricant in the liquid storage tank 42 through the liquid suction pipe 60 and delivers it to the dropper 33 through the liquid guide pipe 7, so that the lubricant is output from the dropper 33 to lubricate the driving gear 1 and the driven gear 2, and the lubricant can circulate to improve the lubrication effect.

[0037] In this embodiment, a third bearing 12 is provided at the connection between the input shaft 10 and the lubricating housing 3 , and a fourth bearing 13 is provided at the connection between the output shaft 20 and the lubricating housing 3 , so that the input shaft 10 and the output shaft 20 can rotate relative to the lubricating housing 3 .

[0038] Specifically, a first fixing ring 34 and a second fixing ring 35 are provided on the front side of the inner wall of the lubricating housing 3, and the front end of the input shaft 10 is rotatably connected to the first fixing ring 34 via the first bearing 9, and the front end of the output shaft 20 is rotatably connected to the second fixing ring 35 via the second bearing 11, so that the position of the lubricating housing 3 is fixed without affecting the rotation of the input shaft 10 and the output shaft 20.

[0039] Furthermore, the top end of the injection tube 30 is threadedly connected to a first sealing cap 31. When the lubricant is poured from the injection tube 30 into the lubricating housing 3, the injection tube 30 can be sealed by the first sealing cap 31 to prevent the lubricant from splashing out of the injection tube 30 when the gear rotates.

[0040] Furthermore, the output end of the dropper 33 is located directly above the meshing point of the driving gear 1 and the driven gear 2 , ensuring that the lubricant can quickly lubricate the driving gear 1 and the driven gear 2 when it is output from the dropper 33 .

[0041] Furthermore, U-shaped positioning plates 47 are provided on both the left and right sides of the inner wall of the filter box 40 , and the filter box 41 is slidably connected between the two U-shaped positioning plates 47 , which is conducive to the rapid positioning of the filter box 41 .

[0042] Furthermore, an operating port 400 is opened on the front side of the filter box 40 for the filter box 41 to pass through, and a frame-shaped sealing rubber pad 46 is embedded on the front side of the outer wall of the filter box 41. The outer wall of the frame-shaped sealing rubber pad 46 fits tightly with the inner wall of the operating port 400 to prevent the lubricant from leaking out of the operating port 400.

[0043] Furthermore, internally threaded fixing tubes 48 are provided on the front side of the filter box 40 and near the four corners of the operation port 400, a sealing cover plate 45 is fixedly provided on the front side of the filter box 41, and circular holes 450 are provided on the rear side of the sealing cover plate 45 and near the four corners. The four internally threaded fixing tubes 48 are respectively located in the four circular holes 450, and bolts 49 are threadedly connected in the four internally threaded fixing tubes 48. The four bolts 49 fix the sealing cover plate 45 and the four internally threaded fixing tubes 48, thereby fixing the position of the filter box 41.

[0044] Furthermore, a drain pipe 43 is provided at the bottom of the liquid storage tank 42. When the lubricant needs to be replaced, the lubricant in the lubricating housing 3 can be discharged through the drain pipe 43. The bottom end of the drain pipe 43 is threadedly connected with a second sealing cover 44 for sealing the drain pipe 43.

[0045] Furthermore, a controller 8 is provided on the front side of the lubrication housing 3 , the pump body 6 is electrically connected to the controller 8 via a wire, the pump body 6 works with an external power supply, and the controller 8 is used to control the operation of the pump body 6 .

[0046] When the gear set with self-lubricating structure of this embodiment is used, the staff pours the lubricant from the injection pipe 30 into the lubricating housing 3, and the surface of the lubricant only needs to cover the bottom of the lubricating housing 3. At this time, the filter box 40 and the liquid storage tank 42 are both filled with lubricant, and then the first sealing cover 31 is tightened on the top of the injection pipe 30. When the input shaft 10 is working, the pump body 6 is started synchronously, the input shaft 10 drives the driving gear 1 to rotate, the driving gear 1 drives the driven gear 2 to rotate, and the pump body 6 draws the lubricant in the liquid storage tank 42 and guides the liquid to the driven gear 2. The lubricant is transported to the dropper 33 through the tube 7, so that the lubricant is output from the dropper 33 to the meshing position of the driving gear 1 and the driven gear 2, and the driving gear 1 and the driven gear 2 are lubricated. The lubricant in the lubricating housing 3 can penetrate into the filter box 40 from the seepage hole 32, and the filter box 41 in the filter box 40 can filter the lubricant that penetrates into the filter box 40 to avoid impurities in the lubricant output from the dropper 33 and accelerate the wear of the driving gear 1 and the driven gear 2. Under the action of the pump body 6, the lubricant can circulate and flow, thereby improving the lubrication effect.

[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A gear set with a self-lubricating structure, comprising a driving gear (1), and a driven gear (2) meshing with the driving gear (1), characterized in that: An input shaft (10) is provided through the middle of the rear side of the driving gear (1), and an output shaft (20) is provided through the middle of the rear side of the driven gear (2). The input shaft (10) and the output shaft (20) are connected to a lubricating housing (3) together. The driving gear (1) and the driven gear (2) are both located inside the lubricating housing (3). A liquid injection pipe (30) is provided at the top of the lubricating housing (3). A dropper (33) is provided at the front side of the inner wall of the lubricating housing (3) and near the top. A liquid seepage hole (32) is provided at the bottom and near the left side of the lubricating housing (3). A filter assembly (4) is provided at the bottom of the lubricating housing (3) and at the position of the liquid seepage hole (32). The filter assembly (4) ) comprises a filter box (40) fixedly connected to the bottom of the lubricating housing (3), and the filter box (40) is connected to the seepage hole (32), a detachable filter box (41) is provided in the filter box (40), a filter screen (410) is provided at the bottom of the filter box (41), a liquid storage box (42) is provided at the bottom of the filter box (41), an L-shaped fixing plate (5) is provided at the bottom of the right side of the liquid storage box (42), a pump body (6) is installed in the L-shaped fixing plate (5), the input end of the pump body (6) is connected to the liquid storage box (42) through a liquid suction pipe (60), and the output end of the pump body (6) is provided with a liquid delivery pipe (61), and the liquid delivery pipe (61) is connected to the dropper (33) through a liquid guide pipe (7).

2. The gear set with self-lubricating structure according to claim 1, characterized in that: A third bearing (12) is provided at the connection between the input shaft (10) and the lubricating housing (3), and a fourth bearing (13) is provided at the connection between the output shaft (20) and the lubricating housing (3).

3. The gear set with self-lubricating structure according to claim 1, characterized in that: A first fixing ring (34) and a second fixing ring (35) are provided on the front side of the inner wall of the lubricating housing (3); a front end of the input shaft (10) is rotatably connected to the first fixing ring (34) via a first bearing (9); and a front end of the output shaft (20) is rotatably connected to the second fixing ring (35) via a second bearing (11).

4. The gear set with a self-lubricating structure according to claim 1, characterized in that: The top end of the liquid injection tube (30) is threadedly connected to a first sealing cover (31).

5. The gear set with self-lubricating structure according to claim 1, characterized in that: The output end of the dropper (33) is located directly above the meshing point of the driving gear (1) and the driven gear (2).

6. The gear set with self-lubricating structure according to claim 1, characterized in that: U-shaped positioning plates (47) are provided on both left and right sides of the inner wall of the filter box (40), and the filter box (41) is slidably connected between the two U-shaped positioning plates (47).

7. The gear set with a self-lubricating structure according to claim 1, characterized in that: The front side of the filter box (40) is provided with an operation opening (400) for the filter box (41) to pass through, and the front side of the outer wall of the filter box (41) is embedded with a frame-shaped sealing rubber pad (46), and the outer wall of the frame-shaped sealing rubber pad (46) is tightly fitted with the inner wall of the operation opening (400).

8. The gear set with self-lubricating structure according to claim 7, characterized in that: Internally threaded fixing tubes (48) are provided on the front side of the filter box (40) and at positions close to the four corners of the operation port (400); a sealing cover plate (45) is fixedly provided on the front side of the filter box (41); circular holes (450) are provided on the rear side of the sealing cover plate (45) and at positions close to the four corners; the four internally threaded fixing tubes (48) are respectively located in the four circular holes (450); and bolts (49) are threadedly connected in the four internally threaded fixing tubes (48).

9. The gear set with a self-lubricating structure according to claim 1, characterized in that: A liquid drain pipe (43) is provided at the bottom of the liquid storage box (42), and a second sealing cover (44) is threadedly connected to the bottom end of the liquid drain pipe (43).

10. The gear set with self-lubricating structure according to claim 1, characterized in that: A controller (8) is provided on the front side of the lubricating housing (3), and the pump body (6) is electrically connected to the controller (8) via a wire.