Lifting speed reducer for battery replacement of electric truck
By introducing transmission and flow guide mechanisms into the lifting reducer, the motor drive transmission gear and the drive gear cooperate to drive the heat dissipation fan to rotate, the overheating problem in the torque transmission process is solved, efficient heat dissipation and stable operation are achieved, and the equipment life is extended And improve transportation efficiency and safety.
Patent Information
- Application Number
- CN202421179957.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the electric truck battery swap process, the lifting reducer is prone to overheating when transmitting torque, causing damage to the equipment, affecting performance and life, and the prior art is difficult to effectively solve the heat dissipation problem.
A lifting reducer including a transmission mechanism and a flow guide mechanism is designed. Through the motor driving the transmission gear and the drive gear, the torque is quickly transmitted and the heat dissipation fan rotates, and the flow guide air trough is used to achieve rapid heat dissipation and increase heat dissipation contact. Area, evenly dispersing heat.
It effectively reduces the temperature fluctuations of the reducer, improves the heat dissipation effect, extends the service life of the equipment, and improves transportation efficiency and safety.
Smart Images

Figure CN222208924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducers for battery replacement in electric trucks, in particular to a lifting speed reducer for battery replacement in electric trucks. Background Art
[0002] During the operation of electric trucks, in order to ensure safety and improve transportation efficiency, it is often necessary to perform battery replacement operations. During the battery replacement process, the lifting reducer plays a vital role. The lifting reducer is a device specially used for battery replacement in electric trucks. When used in conjunction with a crane, it can achieve rapid lifting and lowering of electric trucks, making the battery replacement process more convenient and safe. Through the lifting reducer, electric trucks can complete the battery replacement task in a short time, greatly saving battery replacement time and improving transportation efficiency. At the same time, the lifting reducer can also play a deceleration role, ensuring safety during the battery replacement process and preventing accidents caused by excessive speed.
[0003] The lifting reducer used in the battery replacement process of electric trucks must provide sufficient torque to complete the work when performing the task of lifting heavy objects. However, since the torque transmission process will cause the equipment to heat up, poor heat dissipation will cause the reducer to overheat and cause problems. Overheating may damage the internal components of the reducer, reducing its performance and life, and thus affecting the normal operation and use of the entire electric truck. Therefore, when designing the lifting reducer, in addition to considering its ability to provide sufficient torque, it is also necessary to take into account the heat dissipation problem to ensure that the reducer maintains an appropriate temperature range during operation to maintain its performance and extend its service life. Utility Model Content
[0004] The purpose of the utility model is to provide a lifting reducer for battery replacement of electric trucks to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A lifting reducer for battery replacement in an electric truck comprises a motor, a reducer body is arranged on the right side of the motor, a transmission mechanism and a diversion mechanism are arranged on the outer side of the reducer body, the transmission mechanism comprises a first transmission gear, a first drive gear, a first rotating rod, a first bearing seat, a first support rod, a first cooling fan and a first transmission rotating rod, the transmission end of the motor is fixedly mounted with the first transmission rotating rod, the first transmission gear is fixedly mounted on the first transmission rotating rod, a first drive gear is arranged in front of the first transmission gear, the first drive gear and the first transmission gear are meshed with each other, the first rotating rod is fixedly mounted on the middle part of the first driving gear, the first bearing seat is mounted on the left end of the first rotating rod, the first support rods are fixedly mounted on the upper and lower ends of the first bearing seat, the first support rod is fixedly mounted on the outer wall of the reducer body, and the first cooling fan is fixedly mounted on the right end of the first rotating rod.
[0007] Optionally, the transmission mechanism also includes a second transmission gear, a second drive gear, a second rotating rod, a second bearing seat, a second support rod, a second cooling fan and a second transmission rotating rod, and the second transmission rotating rod is installed at the right end of the reducer body.
[0008] Optionally, a second transmission gear is fixedly mounted on the second transmission rotating rod, a second driving gear is arranged behind the second transmission gear, and the second driving gear is meshed with the second transmission gear.
[0009] Optionally, a second rotating rod is fixedly mounted on the middle portion of the second driving gear, and a second bearing seat is mounted on the right end of the second rotating rod.
[0010] Optionally, second support rods are fixedly mounted on both upper and lower ends of the second bearing seat, the second support rods are fixedly mounted on the outer wall of the reducer body, and a second cooling fan is fixedly mounted on the left end of the second rotating rod.
[0011] Optionally, the air guide mechanism includes a first air guide groove and a second air guide groove, and the first air guide groove and the second air guide groove are both provided at the left and right ends of the reduction gear body.
[0012] Optionally, a plurality of groups of the first air guide grooves and the second air guide grooves are distributed on the outer wall of the reduction gear body.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, a transmission mechanism and a guide mechanism are provided. The transmission mechanism is driven by a motor and utilizes the efficient cooperation of a transmission gear and a driving gear to achieve the effect of rapid transmission of torque. The size of the transmission gear is much larger than the size of the driving gear, so that the torque can quickly drive the heat dissipation fan to rotate through the transmission force of the motor, thereby solving the problem of heat generation during torque transmission. The rapid rotation of the transmission mechanism drives the first heat dissipation fan and the second heat dissipation fan to rotate at high speed, generating a high-speed airflow, and achieving a rapid guide effect through the first guide air slot and the second guide air slot. Since the high-speed airflow runs through the air slots on the left and right sides of the reducer body, the heat dissipation airflow of the reducer body is more comprehensively in contact with the reducer body, thereby improving the overall heat dissipation effect. The air slots opened by the guide mechanism on the reducer body increase the heat dissipation contact area, so that the heat of the reducer body can be more effectively dissipated. Through the guide mechanism, the heat of the reducer body is evenly dispersed in all directions, thereby reducing temperature fluctuations and improving the stability of the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 It is a schematic diagram of the structure of the utility model from a plan view;
[0017] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;
[0018] Figure 4 This is a schematic diagram of the structure of the three-dimensional rear view of the utility model;
[0019] Figure 5 For this utility model Figure 3 Schematic diagram of the three-dimensional enlarged structure at point A in the middle.
[0020] In the figure: 1. motor; 2. reduction gear body; 3. transmission mechanism; 301. first transmission gear; 302. first drive gear; 303. first rotating rod; 304. first bearing seat; 305. first support rod; 306. first cooling fan; 307. first transmission rotating rod; 308. second transmission gear; 309. second drive gear; 310. second rotating rod; 311. second bearing seat; 312. second support rod; 313. second cooling fan; 314. second transmission rotating rod; 4. air guide mechanism; 401. first air guide slot; 402. second air guide slot. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 5 In an embodiment of the utility model, a lifting reducer for battery replacement of an electric truck includes a motor 1, a reducer body 2 is arranged on the right side of the motor 1, a transmission mechanism 3 and a guide mechanism 4 are arranged on the outer side of the reducer body 2, the transmission mechanism 3 includes a first transmission gear 301, a first drive gear 302, a first rotating rod 303, a first bearing seat 304, a first support rod 305, a first cooling fan 306 and a first transmission rotating rod 307, a first transmission rotating rod 307 is fixedly installed at the transmission end of the motor 1, a first transmission gear 301 is fixedly installed on the first transmission rotating rod 307, a first drive gear 302 is arranged in front of the first transmission gear 301, the first drive gear 302 is meshed with the first transmission gear 301, a first rotating rod 303 is fixedly installed in the middle of the first drive gear 302, a first bearing seat 304 is installed at the left end of the first rotating rod 303, and first support rods 305 are fixedly installed at both upper and lower ends of the first bearing seat 304, and the first support rod 305 is fixedly installed On the outer wall of the reducer body 2, a first cooling fan 306 is fixedly installed at the right end of the first rotating rod 303, and the transmission mechanism 3 also includes a second transmission gear 308, a second driving gear 309, a second rotating rod 310, a second bearing seat 311, a second support rod 312, a second cooling fan 313 and a second transmission rotating rod 314. The second transmission rotating rod 314 is installed at the right end of the reducer body 2, and the second transmission gear 308 is fixedly installed on the second transmission rotating rod 314. A second driving gear 309 is arranged behind the second transmission gear 308, and the second driving gear 309 and the second transmission gear 308 are meshed with each other. A second rotating rod 310 is fixedly installed in the middle part of the second driving gear 309, and a second bearing seat 311 is installed at the right end of the second rotating rod 310. The upper and lower ends of the second bearing seat 311 are fixedly installed with second support rods 312, and the second support rod 312 is fixedly installed on the outer wall of the reducer body 2. The left end of the second rotating rod 310 is fixedly installed with a second cooling fan 313;
[0023] The first transmission gear 301 and the first driving gear 302 in the transmission mechanism 3 are meshed with each other, and the high efficiency of the transmission gear is used to realize the rapid transmission of torque. Since the size of the transmission gear is much larger than the driving gear, the transmission of torque is more efficient; the drive of the motor 1 causes the first transmission rotating rod 307 to rotate, driving the first cooling fan 306 to rotate at high speed, and the generated airflow passes through the wind slot, effectively taking away the heat, thereby reducing the temperature inside the reducer; similarly, the second transmission rotating rod 314 on the right side of the reducer body 2 will also drive the second transmission gear 308 to rotate, and the second transmission gear 308 and the second driving gear 309 are meshed with each other, and the high efficiency of the transmission gear is used to realize the rapid transmission of torque, thereby driving the second cooling fan 313 to rotate at high speed, and the generated airflow passes through the wind slot, effectively taking away the heat;
[0024] The guide mechanism 4 includes a first guide air groove 401 and a second guide air groove 402. The first guide air groove 401 and the second guide air groove 402 are opened at both ends of the reducer body 2. Multiple groups of first guide air grooves 401 and second guide air grooves 402 are distributed on the outer wall of the reducer body 2; the air grooves opened by the guide mechanism 4 on the reducer body 2 increase the heat dissipation contact area, so that the heat of the reducer body 2 can be dissipated more effectively. Through the guide mechanism 4, the heat of the reducer body 2 is evenly dispersed in all directions, reducing temperature fluctuations and improving the stability of the reducer.
[0025] The working principle of the utility model is as follows: the lifting reducer for battery replacement of electric trucks is additionally provided with a transmission mechanism 3 and a diversion mechanism 4. Before using the lifting reducer for battery replacement of electric trucks, the transmission mechanism 3 needs to be pre-installed on the motor 1 and the reducer body 2, and an air groove is provided on the outer wall of the reducer body 2. When using the lifting reducer for battery replacement of electric trucks, starting the motor 1 can drive the transmission mechanism 3 to start, thereby achieving the diversion and heat dissipation effect. Specifically, the motor 1 drives the first transmission rotating rod 307 to rotate, and the first transmission rotating rod 307 drives the first transmission gear 301 to rotate. The first transmission gear 301 is meshed with the first drive gear 302 to drive the first rotating rod 303 and the first cooling fan 306 to rotate. The larger first transmission gear 301 can drive the smaller first drive gear 302 to rotate at high speed, thereby achieving the effect of high-speed diversion. At the same time, the reducer body 2 will also drive the second transmission rotating rod 314 on the right side to rotate, and the second transmission rotating rod 314 drives the second transmission gear 308 to rotate. The second transmission gear 308 and the second transmission gear 308 mesh with each other, driving the second rotating rod 310 and the second cooling fan 313 to rotate at a high speed, thereby achieving the effect of high-speed diversion; the first cooling fan 306 blows air to the right, so that the high-speed airflow penetrates the first guide air slot 401 and the second guide air slot 402 on the left side of the reducer body 2, thereby achieving the effect of rapid heat dissipation. Similarly, the second cooling fan 313 blows air to the left, so that the high-speed airflow penetrates the first guide air slot 401 and the second guide air slot 402 on the right side of the reducer body 2, thereby achieving the effect of rapid heat dissipation; in summary, the transmission mechanism 3 uses the transmission force of the motor 1 to cooperate with the transmission gear and the driving gear. The size of the transmission gear is much larger than the size of the driving gear, thereby achieving the effect of quickly driving the cooling fan to rotate with the transmission force of the motor 1, and achieving the effect of high-speed diversion and efficient heat dissipation without increasing energy consumption; and the diversion mechanism 4 opens an air slot on the reducer body 2 to increase the heat dissipation contact area, thereby making the heat dissipation airflow of the transmission mechanism 3 more comprehensively contact with the reducer body 2, thereby achieving the effect of efficient heat dissipation.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lifting reducer for battery replacement of an electric truck, comprising a motor (1), a reducer body (2) being arranged on the right side of the motor (1), characterized in that: A transmission mechanism (3) and a flow guide mechanism (4) are arranged on the outer side of the reduction gear body (2); the transmission mechanism (3) comprises a first transmission gear (301), a first driving gear (302), a first rotating rod (303), a first bearing seat (304), a first supporting rod (305), a first cooling fan (306) and a first transmission rotating rod (307); the transmission end of the motor (1) is fixedly mounted with the first transmission rotating rod (307); the first transmission gear (301) is fixedly mounted on the first transmission rotating rod (307); the front of the first transmission gear (301) is A first driving gear (302) is provided, the first driving gear (302) meshing with the first transmission gear (301), a first rotating rod (303) is fixedly mounted in the middle of the first driving gear (302), a first bearing seat (304) is mounted at the left end of the first rotating rod (303), first support rods (305) are fixedly mounted at both upper and lower ends of the first bearing seat (304), the first support rod (305) is fixedly mounted on the outer wall of the reduction gear body (2), and a first cooling fan (306) is fixedly mounted at the right end of the first rotating rod (303).
2. The lifting reducer for battery replacement of electric truck according to claim 1, characterized in that: The transmission mechanism (3) further comprises a second transmission gear (308), a second drive gear (309), a second rotating rod (310), a second bearing seat (311), a second support rod (312), a second cooling fan (313) and a second transmission rotating rod (314); the second transmission rotating rod (314) is mounted on the right end of the reduction gear body (2).
3. The lifting reducer for battery replacement of electric truck according to claim 2, characterized in that: A second transmission gear (308) is fixedly mounted on the second transmission rotating rod (314), a second driving gear (309) is arranged behind the second transmission gear (308), and the second driving gear (309) and the second transmission gear (308) are meshed with each other.
4. The lifting reducer for battery replacement of electric truck according to claim 3 is characterized in that: A second rotating rod (310) is fixedly mounted in the middle of the second driving gear (309), and a second bearing seat (311) is mounted on the right end of the second rotating rod (310).
5. The lifting reducer for battery replacement of electric truck according to claim 4, characterized in that: Second support rods (312) are fixedly mounted at both upper and lower ends of the second bearing seat (311); the second support rods (312) are fixedly mounted on the outer wall of the reduction gear body (2); and a second cooling fan (313) is fixedly mounted at the left end of the second rotating rod (310).
6. The lifting reducer for battery replacement of electric truck according to claim 1, characterized in that: The air guide mechanism (4) comprises a first air guide groove (401) and a second air guide groove (402), and the first air guide groove (401) and the second air guide groove (402) are provided at both left and right ends of the speed reducer body (2).
7. The lifting reducer for battery replacement of electric truck according to claim 6, characterized in that: A plurality of groups of the first air guide grooves (401) and the second air guide grooves (402) are distributed on the outer wall of the reduction gear body (2).
