Wear-resistant ceramic rotary feed valve
The ceramic rotary feed valve addresses the inefficiencies and wear issues of existing valves by using a rotating shaft and rocker arm system for controlled opening and closing, enhancing wear resistance and transmission stability.
Patent Information
- Application Number
- CN202421099426.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing feed valves require large kinetic energy for opening and closing, and the butterfly valve, and the opening and closing, and the opening and closing efficiency of the common gate valve is too slow, resulting in excessive impact force on the sealing part, causing damage.
A wear-resistant ceramic rotary feed valve with a rotating shaft, rocker arm, and adjustable components to control the opening and closing of the valve core, allowing for fine-tuning of the fitting strength and improving the wear resistance and adjustability.
The valve achieves efficient and wear-resistant operation with adjustable opening and closing, reducing damage to the sealing parts and improving the stability of material transmission.
Smart Images

Figure CN222209046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of feed valves, in particular to a wear-resistant ceramic rotary feed valve. Background Art
[0002] Feed valve, as the name implies, is a valve used to control and adjust the feed flow and pressure of materials. In industrial production, feed valves are generally widely used in systems for conveying, pumping and storing various liquid, gaseous and solid substances.
[0003] The existing feed valve is sealed and transmitted by means of a simple electrically controlled butterfly valve or gate valve. However, the butterfly valve requires a large amount of kinetic energy when opening and closing, and the opening and closing efficiency of the ordinary gate valve is too slow, resulting in excessive impact force at the opening and closing point, causing damage to the seal. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the butterfly valve requires relatively large kinetic energy when opening and closing, and the opening and closing efficiency of the common gate valve is too slow, resulting in excessive impact force on the opening and closing part, causing damage to the sealing part.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: providing a wear-resistant ceramic rotary feed valve, including a valve body, an adjusting chamber is opened inside the valve body, a rotating shaft is rotatably connected inside the adjusting chamber, a fine-tuning nut is engaged at one end of the rotating shaft, a rocker is fixedly connected at one end of the rotating shaft close to the fine-tuning nut, a pushing sleeve is fixedly connected at one end of the rocker away from the rotating shaft, a valve core is arranged at one end of the pushing sleeve away from the rocker, an upper flange is fixedly connected to one side of the valve body, the valve core abuts against one side of the upper flange, a driving rod is engaged at one end of the rotating shaft away from the fine-tuning nut, and a fixing rod is engaged at the outside of the driving rod.
[0006] The above technical solution achieves the effect of driving the rotating shaft to drive the rocker arm through the fixed rod to make the valve core open and close in a fan shape, solves the problem of excessive pressure of butterfly valves and low opening and closing rate of gate valves in the past, and improves the wear resistance of the equipment.
[0007] The utility model is further configured that an adjusting groove is opened on one side of the valve core close to the pushing sleeve, a push block is abutted inside the adjusting groove, an end of the push block away from the adjusting groove is fixedly connected to a spring, an end of the spring away from the push block is fixedly connected to a bottom push block, and the bottom push block is fixedly connected inside the pushing sleeve.
[0008] The utility model is further configured that a fine-tuning hole is provided on the side of the valve body away from the upper flange, the fine-tuning hole is provided at a position of the valve body close to a fine-tuning nut, and the fine-tuning hole is communicated with the interior of the adjustment chamber.
[0009] The utility model is further configured that the fixing rod is rotatably connected to one end away from the driving rod with a supporting shaft, the supporting shaft is externally rotatably connected to a pushing block, and the pushing block abuts against one side of the fixing rod.
[0010] Through the above technical solution, the fine-tuning hole can be used to adjust the fine-tuning nut, thereby controlling the fitting strength between the valve core and the upper flange. This solves the problem of large wear and slow opening and closing speed caused by the previous use of a fixed structure for opening and closing, and improves the adjustability of the valve core.
[0011] The utility model is further configured that the outer thread of the support shaft is connected with a threaded sleeve, the threaded sleeve abuts against one side of the pushing block, and a pushing component is arranged on one side of the pushing block.
[0012] The utility model is further configured that the pushing assembly includes a telescopic rod, the telescopic rod is fixedly connected to a side of the pushing block away from the fixed rod, and a cylinder is arranged on the side of the telescopic rod away from the pushing block.
[0013] The utility model is further configured that a connecting rod is threadedly connected to one side of the cylinder close to the valve body, one end of the connecting rod is fixedly connected to the outside of the upper flange, and the connecting rod is configured in a rectangular shape.
[0014] The utility model is further configured that a lower flange is fixedly connected to the bottom of the valve body, the lower flange is communicated with the inside of the rotating shaft, and the lower flange is open near a side of the regulating chamber.
[0015] The above technical solution achieves the effect that after the valve is opened, the upper flange will conduct the material to be transmitted along the lower flange, solving the problem that part of the material enters the regulating bin due to the same outer diameter of the lower flange and the upper flange, thereby improving the stability of transmission.
[0016] The beneficial effects of the utility model are as follows:
[0017] The utility model can start the cylinder when in use, so that the telescopic rod pushes the fixed rod to drive the rotating shaft to rotate, so that the rocker arm rotates along the inside of the adjusting bin to move the valve core away from the upper flange side, so that the upper flange can be transmitted. When the transmitted material is different, the position of the rocker arm can be adjusted by the fine-tuning nut through the fine-tuning hole, so that the fitting strength of the valve core and the upper flange can be adjusted, which solves the problem that the valve core wears too quickly due to the same tightness of the valve core when transmitting any material due to the fixed structure used in the past, and improves the wear resistance of the valve core. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is one of the three-dimensional cross-sectional structural schematic diagrams of the utility model;
[0020] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0021] Figure 4 For the utility model Figure 2 Middle B is a schematic diagram of the enlarged structure;
[0022] Figure 5 This is the second schematic diagram of the three-dimensional cross-sectional structure of the utility model;
[0023] Figure 6 For the utility model Figure 5 Enlarged structural diagram at point C in the middle.
[0024] In the figure: 1. valve body; 2. rotating shaft; 3. fine-tuning nut; 4. rocker; 5. pushing sleeve; 6. bottom push block; 7. spring; 8. top push block; 9. valve core; 10. adjusting groove; 11. upper flange; 12. driving rod; 13. fixing rod; 14. pushing block; 15. supporting shaft; 16. threaded sleeve; 17. telescopic rod; 18. cylinder; 19. connecting rod; 20. adjusting chamber; 21. fine-tuning hole; 22. lower flange. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0026] See also Figure 1 - Figure 6The wear-resistant ceramic rotary feed valve comprises a valve body 1, an adjusting chamber 20 is provided inside the valve body 1, a rotating shaft 2 is rotatably connected inside the adjusting chamber 20, a fine-tuning nut 3 is engaged at one end of the rotating shaft 2, a rocker 4 is fixedly connected at one end of the rotating shaft 2 close to the fine-tuning nut 3, a push sleeve 5 is fixedly connected at one end of the rocker 4 away from the rotating shaft 2, a valve core 9 is arranged at one end of the pushing sleeve 5 away from the rocker 4, an upper flange 11 is fixedly connected to one side of the valve body 1, and the valve core 9 abuts against one side of the upper flange 11 The end of the rotating shaft 2 away from the fine-tuning nut 3 is clamped with a driving rod 12, and a fixing rod 13 is clamped outside the driving rod 12. An adjusting groove 10 is opened on the side of the valve core 9 close to the pushing sleeve 5. A push block 8 is abutted inside the adjusting groove 10. The push block 8 is fixedly connected to a spring 7 at one end away from the adjusting groove 10. The end of the spring 7 away from the push block 8 is fixedly connected to a bottom push block 6. The bottom push block 6 is fixedly connected to the inside of the pushing sleeve 5. A fine-tuning hole 21 is opened on the side of the valve body 1 away from the upper flange 11. The adjusting hole 21 is arranged near the fine-tuning nut 3 of the valve body 1, and the fine-tuning hole 21 is connected to the inside of the adjusting bin 20. During operation, the upper flange 11 can be fixed to the port for transmitting materials when transmission is required. When transmission is required, it is only necessary to let the fixing rod 13 push the driving rod 12 to rotate, so that the driving rod 12 drives the rotating shaft 2 to rotate and drives the rocker 4 to rotate. When the rocker 4 rotates, the valve core 9 can be pushed away from the bottom of the upper flange 11, so as to achieve the effect of opening the upper flange 11. When different materials need to be transmitted, the adjusting tool can be inserted along the fine-tuning hole 21, and then the fine-tuning nut 3 is adjusted to control the height of the rocker 4, and the extrusion force of the spring 7 controls the pressure between the valve core 9 and the upper flange 11, so as to achieve the transmission of different materials. When the transmission is completed, the valve core 9 can be reset to the bottom of the upper flange 11 by simply rotating in the opposite direction, so as to achieve the effect of resetting the valve core 9 for sealing and blocking, so as to achieve the whole opening and closing process.
[0027] The fixed rod 13 is rotatably connected to the end away from the driving rod 12 with a support shaft 15, and the support shaft 15 is externally rotatably connected to a push block 14, and the push block 14 abuts against one side of the fixed rod 13. The support shaft 15 is externally threadedly connected to a threaded sleeve 16, and the threaded sleeve 16 abuts against one side of the push block 14. A push assembly is provided on one side of the push block 14, and the push assembly includes a telescopic rod 17, and the telescopic rod 17 is fixedly connected to the side of the push block 14 away from the fixed rod 13. A cylinder 18 is provided on the side of the telescopic rod 17 away from the push block 14. A connecting rod 19 is threadedly connected to the side of the cylinder 18 close to the valve body 1, and one end of the connecting rod 19 is fixedly connected to the outside of the upper flange 11. The connecting rod 19 is rectangularly arranged, and a lower flange 22 is fixedly connected to the bottom of the valve body 1. The lower flange 22 It is connected to the inside of the rotating shaft 2, and the lower flange 22 is open near the side of the adjusting bin 20. During operation, when it is necessary to push or pull the fine-tuning nut 3, it is only necessary to start the cylinder 18 to allow the telescopic rod 17 to control the fixed rod 13 to move forward and backward. The cylinder 18 is fixed by the connecting rod 19, which can better combine the cylinder 18 with the valve body 1 so as to achieve the effect of opening and closing the valve body 1. When the material is transmitted, the material enters along the upper flange 11 and then continues to be transmitted along the opening of the lower flange 22, thus achieving the effect of conduction. When closed, part of the material will drip along the gap. At this time, the material continues to slide along the inner wall of the lower flange 22, ensuring that the material will not overflow, thereby improving the efficiency of conducting the material.
[0028] When the utility model is in use, the upper flange 11 can be fixed to the port for transmitting materials when transmission is required. When transmission is required, it is only necessary to allow the fixing rod 13 to push the driving rod 12 to rotate, so that the driving rod 12 drives the rotating shaft 2 to rotate and drives the rocker 4 to rotate. When the rocker 4 rotates, the valve core 9 can be pushed away from the bottom of the upper flange 11, so that the effect of opening the upper flange 11 is achieved. When different materials need to be transmitted, the adjustment tool can be inserted along the fine-tuning hole 21, and then the fine-tuning nut 3 is adjusted to control the height of the rocker 4, and the extrusion force of the spring 7 controls the pressure between the valve core 9 and the upper flange 11, so that the transmission of different materials is achieved. When the transmission is completed, the valve core 9 can be reset to the bottom of the upper flange 11 by simply rotating in the opposite direction. In this way, the valve core 9 is reset to seal and block, and the entire opening and closing process is realized. When it is necessary to push or pull the fine-tuning nut 3, it is only necessary to start the cylinder 18 to allow the telescopic rod 17 to control the fixed rod 13 to move forward and backward. The cylinder 18 is fixed by the connecting rod 19, which can better combine the cylinder 18 with the valve body 1 to achieve the effect of opening and closing the valve body 1. When the material is transmitted, the material enters along the upper flange 11 and continues to be transmitted along the opening of the lower flange 22, so that the conduction effect is achieved. When closing, part of the material will drip along the gap. At this time, the material continues to slide along the inner wall of the lower flange 22, ensuring that the material will not overflow, thereby improving the efficiency of conducting the material.
[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A wear-resistant ceramic rotary feed valve, comprising a valve body (1), characterized in that: The valve body (1) is provided with an adjustment chamber (20) inside, the adjustment chamber (20) is rotatably connected to a rotating shaft (2) inside, one end of the rotating shaft (2) is engaged with a fine-tuning nut (3), an end of the rotating shaft (2) outside the rotating shaft (2) close to the fine-tuning nut (3) is fixedly connected to a rocker (4), an end of the rocker (4) away from the rotating shaft (2) is fixedly connected to a push sleeve (5), an end of the push sleeve (5) away from the rocker (4) is provided with a valve core (9), one side of the valve body (1) is fixedly connected to an upper flange (11), the valve core (9) abuts against one side of the upper flange (11), an end of the rotating shaft (2) away from the fine-tuning nut (3) is engaged with a driving rod (12), and a fixing rod (13) is engaged with the outside of the driving rod (12).
2. The wear-resistant ceramic rotary feed valve according to claim 1, characterized in that: The valve core (9) is provided with an adjusting groove (10) on one side close to the push sleeve (5), a push block (8) is abutted inside the adjusting groove (10), an end of the push block (8) away from the adjusting groove (10) is fixedly connected to a spring (7), an end of the spring (7) away from the push block (8) is fixedly connected to a bottom push block (6), and the bottom push block (6) is fixedly connected inside the push sleeve (5).
3. The wear-resistant ceramic rotary feed valve according to claim 1, characterized in that: A fine-tuning hole (21) is provided on a side of the valve body (1) away from the upper flange (11); the fine-tuning hole (21) is provided at a position of the valve body (1) close to the fine-tuning nut (3); and the fine-tuning hole (21) is communicated with the interior of the adjustment chamber (20).
4. The wear-resistant ceramic rotary feed valve according to claim 1, characterized in that: One end of the fixing rod (13) away from the driving rod (12) is rotatably connected to a support shaft (15), and the outside of the support shaft (15) is rotatably connected to a push block (14), and the push block (14) abuts against one side of the fixing rod (13).
5. The wear-resistant ceramic rotary feed valve according to claim 4, characterized in that: The support shaft (15) is externally threadedly connected to a threaded sleeve (16), the threaded sleeve (16) abuts against one side of a pushing block (14), and a pushing component is provided on one side of the pushing block (14).
6. The wear-resistant ceramic rotary feed valve according to claim 5, characterized in that: The pushing assembly comprises a telescopic rod (17), the telescopic rod (17) being fixedly connected to a side of the pushing block (14) away from the fixed rod (13), and a cylinder (18) being provided on the side of the telescopic rod (17) away from the pushing block (14).
7. The wear-resistant ceramic rotary feed valve according to claim 6, characterized in that: A connecting rod (19) is threadedly connected to a side of the cylinder (18) close to the valve body (1), one end of the connecting rod (19) is fixedly connected to the outside of the upper flange (11), and the connecting rod (19) is arranged in a rectangular shape.
8. The wear-resistant ceramic rotary feed valve according to claim 1, characterized in that: A lower flange (22) is fixedly connected to the bottom of the valve body (1); the lower flange (22) is communicated with the interior of the rotating shaft (2); and the side of the lower flange (22) close to the regulating chamber (20) is open.
