Flange easy and convenient to disassemble
By using the connecting head, upper and lower flange, support rod, pressure relief cylinder and annular concave groove structure in the flange, the problem of insufficient flange pressure bearing capacity under high-pressure gas is solved, and a more stable seal and more Long equipment life reduces repair and safety risks.
Patent Information
- Application Number
- CN202323625206.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The existing combined flanges cannot effectively withstand pressure in high-pressure gas environments, resulting in seal failure, unsolid connections, degraded equipment performance and safety hazards, increasing maintenance costs and environmental pollution risks.
A flange with easy disassembly is designed, using a connecting head, upper and lower flange, support rod, pressure relief cylinder and annular concave groove structure. The connection effect is strengthened through support rod and pressure relief cylinder, and the annular concave groove is quickly used. Connecting and pressure-bearing reinforcement mechanisms improve pressure-bearing capacity.
It effectively improves the pressure bearing capacity of the flange, prevents deformation of the sealing gasket and gas leakage, extends the service life of the equipment, reduces maintenance frequency and safety risks, and ensures stable operation of the equipment and environmental protection.
Smart Images
Figure CN222209392U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flanges and relates to a flange which is easy to disassemble. Background Art
[0002] Most combination flanges in the prior art adopt a modular design, which means that it consists of multiple parts that can be separated or reassembled through quick connection or easy disassembly mechanisms. This design not only simplifies the installation and disassembly process, but also facilitates maintenance and replacement. Some combination flanges are designed with special disassembly tools or methods, allowing users to complete the disassembly work easily and safely. Combination flanges play an important role in certain applications, especially in situations where flexible connections are required. However, when faced with high-pressure gas, its pressure bearing capacity becomes a consideration that cannot be ignored. If the combination flange cannot withstand high-pressure gas, it may cause a series of problems.
[0003] One of the main functions of flanges is to ensure the tightness of gas or liquid. In the case of high-pressure gas, if the flange cannot withstand the pressure, it may cause the sealing gasket or sealing ring to deform, causing gas leakage. This not only affects the performance of the equipment, but may also cause safety hazards to operators and the environment.
[0004] Under the action of high-pressure gas, the flange connection may move or deform slightly, resulting in a loose connection. Long-term operation in this state may cause the connection to loosen or become damaged, increasing the frequency of maintenance and replacement.
[0005] High-pressure gas leaking through the flange will not only affect the normal flow of gas, but may also affect the performance of the equipment. For example, in pneumatic equipment, leakage may cause insufficient gas flow, which in turn affects the normal operation of the equipment and the stable operation of the production line.
[0006] Under the repeated action of high-pressure gas, the flange and its accessories (such as bolts, nuts, etc.) may become fatigued and damaged. This not only shortens the service life of the equipment, but may also cause sudden equipment failure or safety accidents.
[0007] Gas leakage not only affects the operating environment inside the equipment, but may also have a negative impact on the external environment. For example, the leaked gas may pollute the surrounding atmosphere.
[0008] In summary, the pressure bearing capacity of the combined flange is the key when facing high-pressure gas. If it cannot effectively withstand the pressure, it will cause a series of problems such as sealing failure and decreased connection stability, affecting the performance of the equipment, increasing maintenance costs and posing a threat to the environment and personnel safety. Therefore, a flange that is easy to disassemble is urgently needed to solve the above problems. Utility Model Content
[0009] In view of the deficiencies in the prior art, the utility model aims to provide a flange that is easy to disassemble and solve the problems raised in the above-mentioned background technology.
[0010] The utility model is realized by the following technical scheme: a flange that is easy to disassemble, comprising: a connecting head, an inner cavity one and a connecting hole, wherein the inner side of the connecting head is provided with an inner cavity one;
[0011] An upper flange is provided on the outside of the connector, a plurality of fixing holes are provided inside the upper flange, a plurality of connecting nuts are provided on the outside of the upper end of the upper flange, a group of supporting rods are provided inside each group of connecting nuts, a connecting seat is provided at the lower end of the upper flange, and a pressure relief cylinder is provided at the lower end of the connecting seat;
[0012] A lower flange is provided on the outer side of the lower end of the connecting seat at the lower end, and two inner cavities are provided on the inner side of the lower flange. A group of piston rings are provided on the inner sides of the two groups of connecting seats, and a connecting tube is provided on the lower end of the piston ring, and an embedded seat is provided on the lower end of the connecting tube.
[0013] As a preferred embodiment, the connecting heads are provided with two groups, and a group of connecting heads are provided at the upper end of the upper flange and the lower end of the lower flange, and the two groups of connecting heads are respectively integrated with the upper flange and the lower flange, so that the connection effect of the upper flange and the lower flange can be enhanced by using the connecting heads.
[0014] As a preferred embodiment, the upper flange and the lower flange have the same specifications, and are connected and fixed by four groups of support rods and several groups of connecting nuts. External threads are provided on the outer sides of the upper and lower ends of the support rods. Each group of support rods is threadedly connected with four groups of connecting nuts, and the upper flange and the lower flange can be supported and connected by the four groups of support rods.
[0015] As a preferred embodiment, the connecting seat is provided with two groups, and the two groups of connecting seats are respectively integrated with the upper and lower sides of a group of pressure relief cylinders. A corrugated structure is provided in the middle position inside the pressure relief cylinder. The pressure relief cylinder is made of a metal material and can further relieve the pressure between the upper flange and the lower flange through the pressure relief cylinder.
[0016] As a preferred embodiment, the two groups of connecting seats have the same structure and are sealed with the lower end of the upper flange and the upper end of the lower flange respectively, the interior of inner cavity one is interconnected with the interior of the upper connecting seat, and the interior of inner cavity two is interconnected with the interior of the lower connecting seat.
[0017] As a preferred embodiment, the interior of the pressure relief cylinder is a hollow structure, the interiors of the two groups of connecting seats are interconnected through the interior of the pressure relief cylinder, and each group of connecting seats is provided with a group of annular concave grooves.
[0018] As a preferred embodiment, each group of the annular concave grooves is engaged and connected with a group of seats, and the seats, connecting tubes, inner shells and a group of pistons constitute a group of pressure-bearing reinforcement mechanisms, and a group of pressure-bearing reinforcement mechanisms are provided inside the two groups of connecting seats, which can quickly connect the seats by using the annular concave grooves, and at the same time, the pressure-bearing reinforcement mechanisms can be used to effectively increase the pressure inside the two groups of connecting seats.
[0019] After adopting the above technical scheme, the beneficial effects of the utility model are: by using a connecting head, the connection effect of the upper flange and the lower flange can be strengthened, by using four groups of support rods, the upper flange and the lower flange can be supported and connected, by using a pressure relief cylinder to further relieve the pressure between the upper flange and the lower flange, by using an annular concave groove to quickly connect the embedded seat, and by using a pressure-bearing reinforcement mechanism, the pressure-bearing pressure inside the two groups of connecting seats can be effectively increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 This is a front view structural schematic diagram of a flange that is easy to disassemble according to the utility model;
[0022] Figure 2 This is a schematic diagram of the bottom structure of a flange that is easy to disassemble according to the utility model;
[0023] Figure 3 This is an enlarged view of point A in a flange that is easy to disassemble according to the utility model;
[0024] Figure 4 This is a front view structural diagram of a flange insert that is easy to disassemble according to the utility model;
[0025] In the figure: 100-connector, 110-inner cavity one, 120-upper flange, 130-fixing hole, 140-connecting nut, 150-support rod, 160-lower flange, 170-connecting seat, 180-pressure relief cylinder, 190-inner cavity two, 200-inner shell, 210-embedded seat, 220-connecting cylinder, 230-piston ring, 240-connecting hole. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 4 , a flange that is easy to disassemble, comprising: a connector 100, an inner cavity 110 and a connecting hole 240, wherein the inner side of the connector 100 is provided with an inner cavity 110;
[0028] An upper flange 120 is provided on the outside of the connector 100, a plurality of fixing holes 130 are provided inside the upper flange 120, a plurality of connecting nuts 140 are provided on the outside of the upper end of the upper flange 120, a group of supporting rods 150 are provided inside each group of connecting nuts 140, a connecting seat 170 is provided at the lower end of the upper flange 120, and a pressure relief cylinder 180 is provided at the lower end of the connecting seat 170;
[0029] A lower flange 160 is provided on the outer side of the lower end of the lower connecting seat 170, and an inner cavity 190 is provided on the inner side of the lower flange 160. A group of piston rings 230 are provided on the inner sides of the two groups of connecting seats 170. A connecting hole 240 is provided on the upper end of the piston ring 230, a connecting tube 220 is provided on the lower end of the piston ring 230, and an embedded seat 210 is provided on the lower end of the connecting tube 220.
[0030] There are two groups of connecting heads 100, and one group of connecting heads 100 is provided at the upper end of the upper flange 120 and the lower end of the lower flange 160. The two groups of connecting heads 100 are respectively integrated with the upper flange 120 and the lower flange 160. The connection effect of the upper flange 120 and the lower flange 160 can be enhanced by using the connecting heads 100.
[0031] The upper flange 120 and the lower flange 160 have the same specifications, and the upper flange 120 and the lower flange 160 are connected and fixed by four groups of support rods 150 and several groups of connecting nuts 140. External threads are provided on the outer sides of the upper and lower ends of the support rods 150. Each group of support rods 150 is threadedly connected with four groups of connecting nuts 140. The four groups of support rods 150 can be used to support and connect the upper flange 120 and the lower flange 160.
[0032] There are two groups of connecting seats 170, and the two groups of connecting seats 170 are respectively integrated with a group of pressure-reducing cylinders 180 on the upper and lower sides. A corrugated structure is provided in the middle position inside the pressure-reducing cylinder 180. The pressure-reducing cylinder 180 is made of a metal material and can further relieve the pressure between the upper flange 120 and the lower flange 160 through the pressure-reducing cylinder 180.
[0033] The two groups of connecting seats 170 have the same structure and are sealed and connected to the lower end of the upper flange 120 and the upper end of the lower flange 160 respectively. The interior of the inner cavity 110 is interconnected with the interior of the upper connecting seat 170, and the interior of the inner cavity 2 190 is interconnected with the interior of the lower connecting seat 170.
[0034] The interior of the pressure relief cylinder 180 is a hollow structure. The interiors of the two groups of connecting seats 170 are interconnected through the interior of the pressure relief cylinder 180 . A group of annular concave grooves are provided in each group of connecting seats 170 .
[0035] Each group of annular concave grooves is engaged and connected with a group of seats 210. The seats 210, connecting tubes 220, inner shells 200 and a group of pistons constitute a group of pressure-bearing reinforcement mechanisms. In addition, a group of pressure-bearing reinforcement mechanisms are provided inside the two groups of connecting seats 170. The seats 210 can be quickly connected by using the annular concave grooves. At the same time, the pressure-bearing reinforcement mechanisms can effectively increase the pressure inside the two groups of connecting seats 170.
[0036] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that under the action of high-pressure gas, the connection part of the flange may move or deform slightly, resulting in an unstable connection. Long-term operation in this state may cause the connection part to loosen or be damaged, increasing the frequency of maintenance and replacement. First, the staff connects the external high-pressure gas inlet end to the upper flange 120 by bolts, and seals and fits with the inner side of the upper end connecting head 100, and then connects the external gas outlet end to the lower flange 160 by bolts, and seals and fits with the inner side of the lower end connecting head 100, and forms a diversion path between the external high-pressure gas inlet end and the external gas outlet end. Subsequently, when the high-pressure gas enters the inner side of the connecting head 100, the high-pressure gas enters the connecting hole 240 through the inner cavity 110, and the high-pressure gas enters the connecting tube 220 through the connecting hole 240. Please refer to Figure 4 The connecting tube 220 can further enhance the pressure bearing capacity of the connecting seat 170 inside the connecting seat 170. At the same time, since each group of connecting seats 170 is provided with a group of annular concave embedding grooves, each group of annular concave embedding grooves is embedded and connected with a group of embedding seats 210, and the embedding seats 210 can provide a pressure stabilizing effect for the connecting tube 220.
[0037] See also Figure 1-Figure 4, as the second embodiment of the utility model: based on the description in the above embodiments, further, since there are two groups of connecting seats 170, and the two groups of connecting seats 170 are respectively integrated with a group of pressure-reducing cylinders 180 on the upper and lower sides, a corrugated structure is provided in the middle position inside the pressure-reducing cylinder 180, and the pressure-reducing cylinder 180 is made of a metal material. When the high-pressure gas enters the pressure-reducing cylinder 180 through the bottom of the connecting cylinder 220, the pressure-reducing cylinder 180 can release the expansion effect of the high-pressure gas, and at the same time prevent the high-pressure pressure from directly pressurizing the upper flange 120 and the lower flange 160, thereby causing damage to the upper flange 120 and the lower flange 160, thereby reducing the use loss cost.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flange that is easy to disassemble, comprising: A connector (100), an inner cavity (110) and a connecting hole (240), characterized in that: an inner cavity (110) is provided inside the connector (100); An upper flange (120) is provided on the outside of the connector (100), a plurality of fixing holes (130) are provided inside the upper flange (120), a plurality of connecting nuts (140) are provided on the outside of the upper end of the upper flange (120), a group of supporting rods (150) are provided inside each group of connecting nuts (140), a connecting seat (170) is provided at the lower end of the upper flange (120), and a pressure relief cylinder (180) is provided at the lower end of the connecting seat (170); A lower flange (160) is provided on the outer side of the lower end of the lower connecting seat (170), and an inner cavity (190) is provided on the inner side of the lower flange (160). A group of piston rings (230) are provided on the inner sides of the two groups of connecting seats (170), and a connecting hole (240) is provided on the upper end of the piston ring (230). A connecting tube (220) is provided on the lower end of the piston ring (230), and an embedded seat (210) is provided on the lower end of the connecting tube (220).
2. The flange that is easy to disassemble according to claim 1 is characterized in that: The connecting heads (100) are provided in two groups, and one group of connecting heads (100) is provided at the upper end of the upper flange (120) and the lower end of the lower flange (160), and the two groups of connecting heads (100) are respectively integrated with the upper flange (120) and the lower flange (160).
3. The flange that is easy to disassemble according to claim 2 is characterized in that: The upper flange (120) and the lower flange (160) have the same specifications, and are connected and fixed by four groups of support rods (150) and a plurality of groups of connecting nuts (140). External threads are provided on the outer sides of the upper and lower ends of the support rods (150), and each group of the support rods (150) is threadedly screwed to the four groups of connecting nuts (140).
4. The flange that is easy to disassemble according to claim 1 is characterized in that: The connecting seat (170) is provided with two groups, and the two groups of connecting seats (170) are respectively integrated with the upper and lower sides of a group of pressure relief cylinder (180), and a corrugated structure is provided in the middle position inside the pressure relief cylinder (180), and the pressure relief cylinder (180) is made of a metal material.
5. The flange that is easy to disassemble according to claim 4 is characterized in that: The two groups of connecting seats (170) have the same structure and are sealed and connected to the lower end of the upper flange (120) and the upper end of the lower flange (160) respectively; the interior of the first inner cavity (110) is interconnected with the interior of the upper connecting seat (170); and the interior of the second inner cavity (190) is interconnected with the interior of the lower connecting seat (170).
6. The flange that is easy to disassemble according to claim 1, characterized in that: The interior of the pressure-reducing cylinder (180) is a hollow structure, the interiors of the two groups of connecting seats (170) are interconnected through the interior of the pressure-reducing cylinder (180), and each group of connecting seats (170) is provided with a group of annular concave embedding grooves.
7. The flange that is easy to disassemble according to claim 6, characterized in that: Each group of the annular concave embedding grooves is embedded and connected with a group of embedding seats (210), and the embedding seats (210), the connecting cylinder (220), the inner shell (200) and a group of pistons constitute a group of pressure-bearing reinforcement mechanisms, and a group of pressure-bearing reinforcement mechanisms are provided inside the two groups of connecting seats (170).