Rail transit vehicle body side wall verticality measuring device

By designing a measuring device including an upper suspension plate, a lower support plate and a longitudinal connection plate, the problem of measuring verticality of large parts of the side wall of the rail transit vehicle is solved, and accurate measurement is achieved, avoiding the cross-section after the welding of the vehicle body. The problem of excessive corner size reduces economic and time costs.

CN222211690UActive Publication Date: 2024-12-20GUANGDONG CSR RAIL TRAFFIC VEHICLE CO LTD
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Patent Information

Application Number
CN202420870236.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-20
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The prior art cannot effectively measure the verticality of large parts of the side wall of the rail transit vehicle, resulting in the angular dimensions of the section after the body welding is completed, affecting driving safety and the vehicle passing the boundary test, and even causing the vehicle to be scrapped. Economic losses.

Method used

A measuring device including an upper suspension plate, a lower support plate and a longitudinal connecting plate was designed to fix the side wall profiles through square hooks, a tapered hanging hammer and a vertical line matching scale to achieve accurate measurements to ensure that the inspection tooling is perpendicular to the wall panel. The reading position is clear and accurate.

Benefits of technology

This device can avoid repairs and scrapping caused by inaccurate measurements, reduce manufacturing costs, time costs and resource waste, ensure the accuracy of verticality control of side walls of the vehicle body, and is suitable for side walls of various rail transit vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rail transit vehicle body side wall verticality measuring device comprising an upper suspension plate and a lower support plate, the upper suspension plate and the lower support plate are parallel to each other, a longitudinal connecting plate is connected between the upper suspension plate and the lower support plate, and the longitudinal connecting plate is connected with the upper suspension plate and the lower support plate. The longitudinal connecting plate is perpendicular to the upper hanging plate and the lower supporting plate, a graduated scale is horizontally arranged on the lower supporting plate in the transverse direction, a vertical line is connected to the upper hanging plate, a drop hammer is arranged at the bottom of the vertical line, and a clamping device clamped to a side wall profile is arranged on the upper hanging plate. The product can avoid a series of repairing, reworking or product scrapping caused by large size out-of-tolerance of cross section diagonals and inconformity of the cross section diagonals of a vehicle body in design requirements after the vehicle body is assembled and welded due to the fact that the perpendicularity deviation in the side wall large component pre-assembling process cannot be accurately measured due to inapplicable detection tools in the prior art. And the manufacturing cost, the time cost and the resource waste of enterprises are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transit vehicle measurement, in particular to a device for measuring the verticality of a side wall of a rail transit vehicle body. Background Art

[0002] Aluminum alloy car body is the core component of rail transit vehicles. In order to ensure the symmetry of both sides of the car body, the pre-assembly process of aluminum alloy car body assembly needs to adjust the verticality of the large side wall components. However, the large side wall components have their own curvature, and ordinary vertical measurement devices cannot be used. If the large side wall components are biased to either side, the cross-section diagonal size will be out of tolerance after the car body is completed. The asymmetry of the two sides will affect the normal installation of the interior in the final assembly process, and more seriously affect driving safety and affect the vehicle's passing of the limit test. After the car body is welded, if the cross-section diagonal size is seriously out of tolerance, it will not be able to be adjusted and repaired, and the car body will eventually be scrapped. A series of adjustments or scrapping of the car body will cause very large economic losses. Therefore, it is particularly important to control the inclination of the side wall during the car body production stage. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a simple measuring device for measuring the verticality of the side wall of a rail transit vehicle body.

[0004] The utility model discloses a device for measuring the verticality of the side wall of a rail transit vehicle body, which comprises an upper suspension plate and a lower support plate, wherein the upper suspension plate and the lower support plate are parallel to each other, a longitudinal connecting plate is connected between the upper suspension plate and the lower support plate, the longitudinal connecting plate is perpendicular to the upper suspension plate and the lower support plate, a scale is horizontally arranged on the lower support plate, a vertical line is connected to the upper suspension plate, a hanging weight is arranged at the bottom of the vertical line, and a clamping device clamped on the side wall profile is arranged on the upper suspension plate.

[0005] According to some embodiments of the present invention, the hanging hammer is a conical hanging hammer.

[0006] According to some embodiments of the present utility model, the clamping device is a hook.

[0007] According to some embodiments of the present utility model, the hook is a square hook.

[0008] According to some embodiments of the utility model, the upper suspension plate is provided with a wire passing hole, and the vertical line is tied to the wire passing hole.

[0009] According to some embodiments of the present invention, the upper suspension plate, the lower support plate and the longitudinal connecting plate are made of aluminum alloy plates.

[0010] According to some embodiments of the present invention, the upper suspension plate and the longitudinal connecting plate are fixed by welding.

[0011] According to some embodiments of the present invention, the lower support plate and the longitudinal connecting plate are fixed by welding.

[0012] According to some embodiments of the present invention, the scale is laterally and horizontally fixed on the lower support plate by rivets.

[0013] According to some embodiments of the present invention, the length of the vertical line is longer than the length of the longitudinal connecting plate.

[0014] The utility model has at least the following beneficial effects: when measuring, firstly, the square hook on the upper hanging plate is clamped on the side wall drainage groove profile, and the square hook is vertically close to the drainage groove, and the square hook effectively fixes and ensures that the detection tool is perpendicular to the wall panel; the lower support plate is vertically overlapped on the outside of the vehicle body side beam; the conical hanging hammer hangs freely, and after it stops, the vertical line overlaps with the scale on the scale to read the value, and the reading position is the overlap position of the vertical line and the scale. This product can avoid the previous situation where the detection tool is not suitable and the verticality deviation of the pre-assembly process of the side wall large components cannot be accurately measured, resulting in a large size deviation of the cross-section diagonal after the vehicle body is welded, and the cross-section diagonal of the vehicle body does not meet the design requirements, resulting in a series of repairs, rework operations or product scrapping, reducing the manufacturing cost, time cost and resource waste of the enterprise.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0017] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0019] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0021] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0022] Reference Figure 1 A device for measuring the verticality of the side wall of a rail transit vehicle body, comprising an upper suspension plate 1 and a lower support plate 2, the upper suspension plate 1 and the lower support plate 2 being parallel to each other, a longitudinal connecting plate 3 being connected between the upper suspension plate 1 and the lower support plate 2 to form a fixed frame structure, the longitudinal connecting plate 3 being perpendicular to the upper suspension plate 1 and the lower support plate 2, a scale 21 being horizontally arranged on the lower support plate 2, a vertical line 6 being connected to the upper suspension plate 1, a hanging weight 4 being arranged at the bottom of the vertical line 6, for the convenience of free hanging, the hanging weight 4 being a conical hanging weight, a clamping device 5 clamped on the side wall profile being arranged on the upper suspension plate 1, the clamping device 5 being a hook, for the convenience of clamping, the hook being a square hook.

[0023] In order to facilitate installation, a wire hole 11 is provided on the upper suspension plate 1 , and the vertical line 6 is tied to the wire hole 11 .

[0024] In order to ensure the firmness of the product's installation, the upper suspension plate 1, the lower support plate 2 and the longitudinal connecting plate 3 are made of aluminum alloy plates; the upper suspension plate 1 and the longitudinal connecting plate 3 are fixed by welding; the lower support plate 2 and the longitudinal connecting plate 3 are fixed by welding; the scale 21 is horizontally fixed to the lower support plate 2 by rivets.

[0025] In order to facilitate reading of the data on the scale 21, the length of the vertical line 6 is longer than the length of the longitudinal connecting plate 3. The vertical line 6 overlaps with any scale on the scale 21, and the reading can be read after the conical pendulum is stationary. The reading position is the overlap position of the vertical line and the scale, and the overlapping position reading is clear and accurate.

[0026] When measuring, first clamp the square hook on the upper hanging plate 1 on the side wall gutter profile, and the square hook is vertically close to the gutter, effectively fixes and ensures that the inspection tool is vertical to the wallboard; the lower support plate 2 is vertically overlapped on the outside of the vehicle body side beam; the conical hanging hammer hangs freely, and after it stops, the vertical line 6 overlaps with the scale on the scale 21 to read the value, and the reading position is the overlap position of the vertical line and the scale. Measure the verticality of the first and second side wall large components separately. If the measured value is within the tolerance range, it can be determined that the first and second are in a symmetrical state. Compared with the existing technology, the utility model has good versatility and can be applied to the measurement of the verticality of the side wall after the general assembly or welding of the car body of various rail transit vehicles such as type A subway, type B subway, type L subway, and intercity EMU. It can be used in different operating environments of different models. The product can avoid the previous problem of inapplicable detection tooling and the inability to accurately measure the verticality deviation of the pre-assembly process of the large side wall components, resulting in large dimensional deviations of the cross-section diagonals after the car body is welded, and the cross-section diagonals of the car body do not meet the design requirements, resulting in a series of repairs, rework operations or product scrapping, thereby reducing the company's manufacturing cost, time cost and resource waste.

[0027] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A device for measuring the verticality of a side wall of a rail transit vehicle, characterized in that: The invention comprises an upper suspension plate (1) and a lower support plate (2), wherein the upper suspension plate (1) and the lower support plate (2) are parallel to each other, a longitudinal connecting plate (3) is connected between the upper suspension plate (1) and the lower support plate (2), the longitudinal connecting plate (3) and the upper suspension plate (1) and the lower support plate (2) are perpendicular to each other, a scale (21) is horizontally arranged on the lower support plate (2), a vertical line (6) is connected to the upper suspension plate (1), a hanging weight (4) is arranged at the bottom of the vertical line (6), and a clamping device (5) clamped on the side wall profile is arranged on the upper suspension plate (1).

2. A device for measuring the verticality of a side wall of a rail transit vehicle according to claim 1, characterized in that: The hanging hammer (4) is a conical hanging hammer.

3. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 1, characterized in that: The clamping device (5) is a hook.

4. A device for measuring the verticality of a side wall of a rail transit vehicle according to claim 3, characterized in that: The hook is a square hook.

5. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 1, characterized in that: The upper suspension plate (1) is provided with a wire hole (11), and the vertical line (6) is tied to the wire hole (11).

6. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 1, characterized in that: The upper suspension plate (1), the lower support plate (2) and the longitudinal connecting plate (3) are made of aluminum alloy plates.

7. A device for measuring the verticality of a side wall of a rail transit vehicle according to claim 6, characterized in that: The upper suspension plate (1) and the longitudinal connecting plate (3) are connected and fixed by welding.

8. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 6, characterized in that: The lower support plate (2) and the longitudinal connecting plate (3) are connected and fixed by welding.

9. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 6, characterized in that: The scale (21) is laterally and horizontally fixed on the lower support plate (2) by means of rivets.

10. The device for measuring the verticality of the side wall of a rail transit vehicle according to claim 1, characterized in that: The length of the vertical line (6) is longer than the length of the longitudinal connecting plate (3).