Automobile hub eddy current testing equipment
By adopting the speed superposition design of large transverse cylinders and small transverse cylinders in the automotive hub detection equipment, the problem of long movement time of loading jaws is solved and the detection efficiency is improved.
Patent Information
- Application Number
- CN202420748942.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing automotive wheel hub detection equipment moves for a long time in the loading jaw, resulting in insufficiency of detection.
The speed superposition of large transverse cylinders and small transverse cylinders is adopted. By moving the bottom plate and loading assembly, the movement time of the loading jaw from the loading end to the detection station is shortened.
The movement time of the loading jaws is significantly shortened and the efficiency of detecting workpieces is improved.
Smart Images

Figure CN222212671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wheel hub detection, in particular to an automobile wheel hub eddy current detection device. Background Art
[0002] Existing inspection methods for automobile wheel hubs usually include two methods: manual inspection and mechanical automatic inspection. Mechanical automatic inspection usually uses a transverse cylinder to control two jaws at the same time. The two jaws control loading and unloading respectively. The two jaws are continuously moved by the transverse cylinder to achieve synchronous loading and unloading. Since the distance between the two jaws is fixed, when one of the jaws is located at the inspection station, the other jaw is just located at the loading end / unloading end. After the unloading jaw grabs the inspected workpiece, the loading jaw located at the loading end of the workpiece is still a certain distance away from the inspection station. When the inspection time is fixed, the moving time of the loading jaw within this stroke determines the shortest time required for workpiece inspection, thereby reducing the efficiency of workpiece inspection.
[0003] Therefore, it is urgent to propose an automobile wheel hub eddy current testing device that can shorten the moving time of the feeding clamp. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an automobile wheel hub eddy current detection device.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] An automobile wheel hub eddy current testing device, comprising:
[0007] frame;
[0008] A fixed bottom plate, the fixed bottom plate is arranged on the frame, a large traverse cylinder and a first slide rail are arranged on the upper surface of the fixed bottom plate, and two ends of the fixed bottom plate along the length direction are respectively close to the loading end and the unloading end of the frame;
[0009] A movable bottom plate, the movable bottom plate is fixedly connected to the piston of the large transverse cylinder and is slidably connected to the first slide rail through a first slide seat, an end of the movable bottom plate close to the unloading end of the frame is provided with a unloading connecting plate, a small transverse cylinder and a second slide rail are provided on the upper surface of the movable bottom plate, and both ends of the small transverse cylinder and the second slide rail are respectively close to an end of the movable bottom plate close to the loading end of the frame and the unloading connecting plate;
[0010] A feeding assembly, the feeding assembly comprising a feeding connecting plate fixedly connected to the piston of the small traverse cylinder and slidably connected to the second slide rail via a second slide seat, the feeding connecting plate fixedly connected to a feeding lifting cylinder, and the output rod of the feeding lifting cylinder is provided with a feeding clamping claw;
[0011] A material unloading component comprises a material unloading lifting cylinder arranged on the material unloading connecting plate, and an output rod of the material unloading lifting cylinder is provided with a material unloading clamping claw.
[0012] As a further improvement: it also includes a height adjustment component, which includes a support frame arranged on the upper surface of the frame, a plurality of guide rods are vertically slidably arranged on the upper surface of the support frame, the top ends of the plurality of guide rods are fixedly connected to the lower surface of the fixed base plate, the support frame is fixedly connected to a worm gear sleeve, a worm wheel is rotatably arranged in the worm gear sleeve, the worm wheel is coaxially provided with a threaded hole, the worm wheel meshes with a worm, any end of the worm is fixedly connected to an adjusting handwheel, and a screw is fixedly connected to the lower surface of the fixed base plate, and the screw thread matches the threaded hole.
[0013] As a further improvement: a detection manipulator is provided on the upper surface of the frame, and an eddy current probe is provided on the detection manipulator.
[0014] As a further improvement: the upper surface of the frame is provided with an inspection station and a standard sample station, the inspection station is arranged between the loading end and the unloading end of the frame, the standard sample station is arranged close to the unloading end of the frame, and a standard sample workpiece is arranged on the standard sample station.
[0015] As a further improvement: it also includes a conveying mechanism, which includes a loading conveyor line, an OK unloading conveyor line and an NG unloading conveyor line. The unloading end of the loading conveyor line is arranged close to the loading end of the frame, and the loading end of the OK unloading conveyor line and the loading end of the NG unloading conveyor line are both arranged close to the unloading end of the frame.
[0016] As a further improvement: the unloading assembly also includes a switching cylinder, the OK unloading conveyor line and the NG unloading conveyor line are arranged in the same line, the switching cylinder is fixedly arranged on the unloading connecting plate, the output rod of the switching cylinder is parallel to the feeding direction of the OK unloading conveyor line and the NG unloading conveyor line, and the output rod of the switching cylinder is fixedly connected to the unloading lifting cylinder.
[0017] The utility model has the following beneficial effects: after the unloading clamp grasps the workpiece that has been inspected, the movable base plate moves toward the unloading end of the frame through the large transverse moving cylinder. At this time, the loading clamp that grasps the workpiece to be inspected is accelerated to move toward the unloading end of the frame through the small transverse moving cylinder. With the superposition of the speeds of the large transverse moving cylinder and the small transverse moving cylinder, the movement time of the loading clamp from the loading end to the inspection station is greatly shortened, thereby improving the efficiency of inspecting workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 Another schematic diagram of the overall structure of the utility model;
[0021] Figure 3 for Figure 1 A magnified view of part A in FIG.
[0022] Figure 4 for Figure 2 Enlarged view of part B in .
[0023] Reference numerals:
[0024] 1-frame; 2-fixed bottom plate; 3-movable bottom plate; 4-loading assembly; 5-unloading assembly; 6-height adjustment assembly; 7-detection manipulator; 8-detection station; 9-conveying mechanism;
[0025] 21-large traverse cylinder; 22-first slide rail;
[0026] 31-first slide; 32-unloading connecting plate; 33-small traverse cylinder; 34-second slide rail;
[0027] 41-second slide; 42-feeding connecting plate; 43-feeding lifting cylinder; 44-feeding clamping claw;
[0028] 51-feeding lifting cylinder; 52-feeding clamping claw; 53-switching cylinder;
[0029] 61-support frame; 62-guide rod; 63-worm gear sleeve; 64-adjusting hand wheel;
[0030] 91-loading conveyor line; 92-OK unloading conveyor line; 93-NG unloading conveyor line. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0032] In the description of the present invention, the terms "upper", "lower", "above", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0034] The following combination Figure 1-4 The utility model is described in further detail.
[0035] Example 1
[0036] Reference Figure 1 , Figure 3 as well as Figure 4 As shown, this embodiment provides an automobile wheel hub eddy current detection device, including:
[0037] Rack 1;
[0038] A fixed bottom plate 2 is arranged on the frame 1. A large traverse cylinder 21 and a first slide rail 22 are arranged on the upper surface of the fixed bottom plate 2. Two ends of the fixed bottom plate 2 along the length direction are respectively close to the loading end of the frame 1 and the unloading end of the frame 1.
[0039] A movable bottom plate 3 is fixedly connected to the piston of the large traverse cylinder 21 and is slidably connected to the first slide rail 22 through a first slide seat 31. An end of the movable bottom plate 3 close to the unloading end of the frame 1 is provided with a unloading connecting plate 32. A small traverse cylinder 33 and a second slide rail 34 are provided on the upper surface of the movable bottom plate 3. Both ends of the small traverse cylinder 33 and the second slide rail 34 are respectively close to an end of the movable bottom plate 3 close to the loading end of the frame 1 and the unloading connecting plate 32.
[0040] The feeding assembly 4 includes a feeding connecting plate 42 fixedly connected to the piston of the small traverse cylinder 33 and slidably connected to the second slide rail 34 through the second slide seat 41. The feeding connecting plate 42 is fixedly connected to a feeding lifting cylinder 43. The output rod of the feeding lifting cylinder 43 is provided with a feeding clamp 44.
[0041] The material unloading component 5 includes a material unloading lifting cylinder 51 arranged on the material unloading connecting plate 32, and the output rod of the material unloading lifting cylinder 51 is provided with a material unloading clamping claw 52.
[0042] Specifically, a detection manipulator 7 is provided on the upper surface of the frame 1 , and an eddy current probe is provided on the detection manipulator 7 .
[0043] In one embodiment, the eddy current probe can be connected to a pressure sensor to implement overpressure and collision shutdown alarms.
[0044] Specifically, the upper surface of the frame 1 is provided with a detection station 8 and a standard sample station. The detection station 8 is arranged between the loading end and the unloading end of the frame 1. The standard sample station is arranged close to the unloading end of the frame 1. A standard sample workpiece is arranged on the standard sample station.
[0045] In one embodiment, the inspection station 8 includes a pneumatic rotary chuck.
[0046] Before the formal test, the standard sample workpiece on the standard sample station is grabbed by the unloading clamp 52 to the testing station 8, and the testing robot 7 moves the eddy current probe to the corresponding position walking track to perform sensitivity calibration.
[0047] Specifically, it also includes a conveying mechanism 9, which includes a loading conveyor line 91, an OK unloading conveyor line 92 and an NG unloading conveyor line 93. The unloading end of the loading conveyor line 91 is arranged close to the loading end of the frame 1, and the loading end of the OK unloading conveyor line 92 and the loading end of the NG unloading conveyor line 93 are both arranged close to the unloading end of the frame 1.
[0048] If the inspection result of the workpiece to be inspected meets the requirements, the unloading clamp 52 places the workpiece to the loading end of the OK unloading conveyor line 92; if the inspection result of the workpiece to be inspected does not meet the requirements, the unloading clamp 52 places the workpiece to the loading end of the NG unloading conveyor line 93.
[0049] In order to facilitate the switching of the unloading position of the unloading clamp 52 between the OK unloading conveyor line 92 and the NG unloading conveyor line 93, as a further improvement, the unloading component 5 also includes a switching cylinder 53, the OK unloading conveyor line 92 and the NG unloading conveyor line 93 are arranged in the same line, the switching cylinder 53 is fixedly set on the unloading connecting plate 32, the output rod of the switching cylinder 53 is parallel to the feeding direction of the OK unloading conveyor line 92 and the NG unloading conveyor line 93, and the output rod of the switching cylinder 53 is fixedly connected to the unloading lifting cylinder 51.
[0050] The working principle of the utility model is:
[0051] When the previous workpiece is placed on the inspection station 8 by the loading clamp 44, the loading clamp 44 is located directly above the inspection station 8 and at one end of the movable bottom plate 3 close to the loading end of the frame 1, and the unloading clamp 52 is located directly above the loading end of the OK unloading conveyor line 92 or the NG unloading conveyor line 93, and then the large traverse cylinder 21 moves toward the loading end of the frame 1 until the loading clamp 44 is located directly above the loading conveyor line 91. At this time, the unloading clamp 52 is located Right above the inspection station 8, the loading clamp 44 then grabs the next workpiece while the unloading clamp 52 grabs the previously inspected workpiece. Then, the large traverse cylinder 21 moves toward the unloading end of the frame 1 while the small traverse cylinder 33 also moves toward the unloading end of the frame 1. Since the loading clamp 44 moves toward the unloading end of the frame 1 faster than the unloading clamp 52, the unloading clamp 52 has not yet reached the OK conveyor line or When the loading jaws 44 are directly above the loading end of the NG unloading conveyor line 93, the loading jaws 44 have arrived directly above the inspection station 8. At this time, the loading jaws 44 will continue to move toward the unloading end of the frame 1 driven by the large transverse cylinder 21. In order to ensure that the loading jaws 44 are always directly above the inspection workpiece to facilitate the loading jaws 44 to place the workpiece to be inspected on the inspection station 8, the small transverse cylinder 33 moves toward the loading end of the frame 1 at the same speed as the large transverse cylinder 21 to offset the influence of the large transverse cylinder 21 on the loading jaws 44. Finally, the loading jaws 44 place the workpiece to be inspected on the inspection station 8, while the unloading jaws 52 move to directly above the loading end of the OK unloading conveyor line 92 or the NG unloading conveyor line 93 and place the previously inspected workpiece on the loading end of the OK unloading conveyor line 92 or the NG unloading conveyor line 93. At this time, the unloading of the previous workpiece and the loading of the next workpiece are completed.
[0052] Example 2
[0053] Reference Figure 2 , Figure 4As shown, since the heights of hubs of different models are different, in order to facilitate the grabbing of hubs of different heights to improve the compatibility of the utility model, this embodiment proposes an improvement on the basis of embodiment 1, and also includes a height adjustment component 6. The height adjustment component 6 includes a support frame 61 arranged on the upper surface of the frame 1, and a plurality of guide rods 62 are vertically slidably arranged on the upper surface of the support frame 61. The top ends of the plurality of guide rods 62 are fixedly connected to the lower surface of the fixed base plate 2. The support frame 61 is fixedly connected to a worm gear sleeve 63. A worm gear is rotatably arranged in the worm gear sleeve 63. The worm gear is coaxially provided with a threaded hole. The worm gear meshes with a worm. Either end of the worm is fixedly connected to an adjusting handwheel 64. A threaded rod is fixedly connected to the lower surface of the fixed base plate 2, and the thread of the threaded rod matches the threaded hole.
[0054] Turn the adjusting hand wheel 64, the adjusting hand wheel 64 drives the worm to rotate, the worm drives the worm wheel meshing with it to rotate, the worm wheel drives the lead screw matched with its thread to rise and fall, the lead screw drives the fixed base plate 2 to rise and fall, and the movable base plate 3, the loading assembly 4 and the unloading assembly 5 on the fixed base plate 2 rise and fall accordingly.
[0055] In one embodiment, both the guide rod and the worm gear may be provided with a locking mechanism.
[0056] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An automobile wheel hub eddy current testing device, comprising a frame, It is characterized in that Also includes: A fixed bottom plate, the fixed bottom plate is arranged on the frame, a large traverse cylinder and a first slide rail are arranged on the upper surface of the fixed bottom plate, and two ends of the fixed bottom plate along the length direction are respectively close to the loading end and the unloading end of the frame; A movable bottom plate, the movable bottom plate is fixedly connected to the piston of the large transverse cylinder and is slidably connected to the first slide rail through a first slide seat, an end of the movable bottom plate close to the unloading end of the frame is provided with a unloading connecting plate, a small transverse cylinder and a second slide rail are provided on the upper surface of the movable bottom plate, and both ends of the small transverse cylinder and the second slide rail are respectively close to an end of the movable bottom plate close to the loading end of the frame and the unloading connecting plate; A feeding assembly, the feeding assembly comprising a feeding connecting plate fixedly connected to the piston of the small traverse cylinder and slidably connected to the second slide rail via a second slide seat, the feeding connecting plate fixedly connected to a feeding lifting cylinder, and the output rod of the feeding lifting cylinder is provided with a feeding clamping claw; A material unloading component comprises a material unloading lifting cylinder arranged on the material unloading connecting plate, and an output rod of the material unloading lifting cylinder is provided with a material unloading clamping claw.
2. The automobile wheel hub eddy current testing device according to claim 1, Features: It also includes a height adjustment component, which includes a support frame arranged on the upper surface of the frame, a plurality of guide rods are vertically slidably arranged on the upper surface of the support frame, the top ends of the plurality of guide rods are fixedly connected to the lower surface of the fixed base plate, the support frame is fixedly connected to a worm gear sleeve, a worm wheel is rotatably arranged in the worm gear sleeve, the worm wheel is coaxially provided with a threaded hole, the worm wheel meshes with a worm, any end of the worm is fixedly connected to an adjusting handwheel, and a screw is fixedly connected to the lower surface of the fixed base plate, and the screw thread matches the threaded hole.
3. The automobile wheel hub eddy current testing device according to claim 1, Features: A detection manipulator is provided on the upper surface of the frame, and an eddy current probe is provided on the detection manipulator.
4. The automobile wheel hub eddy current testing device according to claim 1, Features: The upper surface of the frame is provided with a detection station and a standard sample station. The detection station is arranged between the loading end and the unloading end of the frame, and the standard sample station is arranged close to the unloading end of the frame. A standard sample workpiece is arranged on the standard sample station.
5. The automobile wheel hub eddy current testing device according to claim 1, Features: It also includes a conveying mechanism, which includes a loading conveyor line, an OK unloading conveyor line and an NG unloading conveyor line. The unloading end of the loading conveyor line is arranged close to the loading end of the frame, and the loading end of the OK unloading conveyor line and the loading end of the NG unloading conveyor line are both arranged close to the unloading end of the frame.
6. The automobile wheel hub eddy current testing device according to claim 5, Features: The unloading assembly also includes a switching cylinder. The OK unloading conveyor line and the NG unloading conveyor line are arranged in the same line. The switching cylinder is fixedly arranged on the unloading connecting plate. The output rod of the switching cylinder is parallel to the feeding direction of the OK unloading conveyor line and the NG unloading conveyor line. The output rod of the switching cylinder is fixedly connected to the unloading lifting cylinder.
