Rapid test tool for filter
By designing the filter quickly test tooling, using the combination of spring pins and cover plates, the efficient power-on test of the filter is achieved, solving the problems of low testing efficiency and solder joint marking in the existing technology, and adapting to a variety of filter models. Reduced costs.
Patent Information
- Application Number
- CN202420188029.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The existing filter testing methods are inefficient and the test needle is prone to leave solder joint marks, resulting in the inability to ship normally and increase costs.
A filter rapid test tool is designed, including screws, columns, nuts, orifices, fixing plates, vertical plates, base plates, spring pins and cover plates, which are closely abutted with the metal contacts of the filter through the spring pins. Combined with the design of cover plate and flexible parts, a stable and efficient power-on test is achieved.
Improves the efficiency and stability of the filter's power-on test, reduces the damage to the filter by the test, and adapts different models and sizes of filters through replaceable accommodating slots and spring pins, reducing test costs.
Smart Images

Figure CN222212864U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of testing tooling, and in particular to a filter rapid testing tooling. Background Art
[0002] A filter is a filter circuit composed of capacitors, inductors and resistors. The filter can effectively filter out a specific frequency point in the power line or frequencies other than the frequency point to obtain a power signal with a specific frequency, or eliminate a power signal with a specific frequency.
[0003] The filter needs to be powered on before leaving the factory to ensure the quality of the filter. In the prior art, the staff places the filter on the table with the metal contacts of the filter facing upwards; the staff then presses the metal contacts of the filter with a test needle.
[0004] During the above test process, the staff's test efficiency is low, and the test needle will leave a mark of the solder joint on the filter, so that the above test method can only be used to test the filter by sampling, and the filter tested by sampling cannot be shipped normally due to the residual solder joint mark, thereby increasing the cost. Utility Model Content
[0005] In order to facilitate the staff to quickly test the power-on performance of the filter, the present application provides a filter rapid testing tool.
[0006] The present application provides a filter rapid testing tool, which adopts the following technical solution:
[0007] A filter quick test tool, comprising a plurality of screws, a plurality of columns, a plurality of nuts, a perforated plate, a fixed plate, a vertical plate, a bottom plate and a spring pin; at least two vertical plates are provided, the vertical plate is provided between the fixed plate and the bottom plate, and the vertical plate abuts against the fixed plate, and the vertical plate abuts against the bottom plate; the perforated plate is provided on the side of the fixed plate away from the bottom plate, the vertical plate is provided between the perforated plate and the fixed plate, and the vertical plate abuts against the perforated plate, and the vertical plate abuts against the fixed plate; the perforated plate The column, the fixing plate, the vertical plate and the bottom plate are all provided with through holes for the screws to pass through, and the ends of the screws are fixedly connected to the nuts; the fixing plate is provided with a plurality of fixing holes for the spring pins to be plugged in and fixed, the orifice plate is provided with a receiving groove for accommodating the filter, the bottom wall of the receiving groove is provided with a plurality of connecting holes for the test head of the spring pin to pass through, the test head of the spring pin is used to abut against the metal contact of the filter, and the other end of the spring pin is used to be welded and fixed to the wire.
[0008] By adopting the above technical solution, the staff puts the filter to be tested into the receiving groove of the orifice plate, and sets the filter with the metal contact side downward; under the action of the gravity of the filter, the filter squeezes the spring pin to deform, so that the test head of the spring pin is tightly abutted against the metal contact on the filter, so as to quickly complete the power-on test of the filter.
[0009] Optionally, a cover plate is further included, wherein the cover plate is hingedly fixed to one side of the orifice plate, and the cover plate is used to abut against the filter.
[0010] By adopting the above technical solution, after the cover is closed, a downward force is applied to the filter, thereby improving the stability of the abutment between the metal contacts and the spring pins in the filter.
[0011] Optionally, a flexible member is further included, wherein the flexible member is fixed to a side of the cover plate close to the orifice plate, and the flexible member is used to abut against the filter.
[0012] By adopting the above technical solution and arranging a flexible member between the cover plate and the filter, damage to the filter caused by the testing work can be reduced.
[0013] Optionally, it also includes a fixing component, which includes a buckle body and a buckle hook, the buckle body is fixedly connected to the orifice plate, the buckle hook is fixedly connected to the cover plate, and the buckle body and the buckle hook are overlapped and fixed.
[0014] By adopting the above technical solution, when the buckle body and the buckle hook are fixedly connected, the cover plate and the hole plate are fixedly connected, thereby achieving stable contact between the filter and the spring pin, so as to successfully complete the power-on test.
[0015] Optionally, the accommodating groove is a rectangular groove, the corners of the accommodating groove are provided with notches, a spacing is provided between the filter and the side wall of the notch; and avoidance grooves are provided on both sides of the accommodating groove.
[0016] By adopting the above technical solution, the avoidance groove makes it easier for the staff to place the filter in the receiving groove; the corners of the receiving groove are provided with notches to reduce the squeezing and friction between the corners of the filter and the side walls of the receiving groove.
[0017] Optionally, the number of the fixing holes is greater than the number of the spring pins.
[0018] By adopting the above technical solution, corresponding spring pins can be placed according to the metal contact positions of different filters, so that one tool can be adapted to more filter models.
[0019] Optionally, the orifice plate includes a first orifice plate and a second orifice plate, the first orifice plate is provided with a step hole in the middle, and the second orifice plate is inserted into the step hole; the first orifice plate is fixedly connected to the screw, and the first orifice plate is provided with a receiving groove.
[0020] By adopting the above technical solution, the first orifice plate and the second orifice plate are plugged and fixed, so that the staff can quickly replace the first orifice plate with different receiving slot sizes, so that the test tooling can adapt to filters of different sizes and filter products with different metal contact positions.
[0021] Optionally, it also includes an abutment component, a mounting groove is provided on one side of the accommodating groove, and the abutment component is arranged in the mounting groove; the abutment component includes a spring and a baffle, one end of the spring is fixedly connected to the side wall of the mounting groove, and the other end of the spring is fixedly connected to the baffle, and the baffle is used to abut against the filter; the baffle is provided with an arc-shaped guide surface on the side close to the filter, and the distance from the guide surface to the filter decreases along the direction away from the orifice plate.
[0022] By adopting the above technical solution, the arc-shaped guide surface of the baffle is conducive to the staff to place the filter in the receiving slot. When the filter is placed in the receiving slot, the spring drives the baffle to abut against the filter, thereby further improving the stability of the filter test position and improving the accuracy of the metal contact in the filter and the spring pin alignment.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The staff puts the filter to be tested into the receiving slot of the orifice plate, and sets the filter with the metal contact side downward; under the force of the filter's gravity, the filter squeezes the spring pin to deform, so that the test head of the spring pin is closely abutted against the metal contact on the filter, so as to quickly complete the power-on test of the filter;
[0025] 2. When the buckle body and the buckle hook are fixedly connected, the cover plate and the orifice plate are fixedly connected, thereby achieving stable contact between the filter and the spring pin, so as to successfully complete the power-on test;
[0026] 3. Through the plug-in fixing setting of the first orifice plate and the second orifice plate, the staff can quickly replace the first orifice plate with different accommodating slot sizes. Thus, the test tooling can adapt to filters of different sizes and filter products with different metal contact positions. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the filter structure in Example 1.
[0028] Figure 2It is a schematic diagram of the structure when the test tooling in Example 1 is opened.
[0029] Figure 3 It is a schematic diagram of the structure when the test tooling in Example 1 is opened.
[0030] Figure 4 It is an exploded view showing the local structure of the test tooling in Example 1.
[0031] Figure 5 It is a cross-sectional view showing the internal structure of the test tool in Example 1.
[0032] Figure 6 It is a schematic diagram of the orifice plate structure in Example 1.
[0033] Figure 7 It is a schematic diagram of the orifice plate structure in Example 2.
[0034] Figure 8 It is a cross-sectional view showing the internal structure of the test tooling in Example 3.
[0035] Fig. 9 It is a cross-sectional view showing the internal structure of the test tooling in Example 4.
[0036] Fig.10 yes Fig. 9 Enlarged view of point A in the middle.
[0037] Explanation of the reference numerals: 1. screw; 2. column; 3. nut; 4. orifice plate; 41. accommodating groove; 42. notch; 43. avoidance groove; 44. mounting groove; 45. connecting hole; 5. fixing plate; 51. fixing hole; 6. vertical plate; 7. bottom plate; 8. cover plate; 9. spring pin; 10. fixing assembly; 101. buckle body; 102. buckle hook; 11. filter; 111. metal contact; 12. flexible part; 13. first orifice plate; 14. second orifice plate; 15. step hole; 16. abutment assembly; 161. spring; 162. baffle; 1621. guide surface; 17. hinge. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-10 This application is described in further detail.
[0039] The present application embodiment discloses a filter rapid testing tool. Figure 1 , the bottom of the filter 11 is provided with a plurality of metal contacts 111; the filter rapid test tool of the present application tests the power-on performance of the filter 11 through the metal contacts 111. Figure 1 and Figure 2 The filter quick test tool includes a base, a fixing component 10 and a spring pin 9.
[0040] Reference Figure 1 and Figure 4 The base includes a plurality of screws 1, a plurality of columns 2, a plurality of nuts 3, a perforated plate 4, a fixing plate 5, a vertical plate 6, a bottom plate 7 and a cover plate 8. In this embodiment, except for the screws 1 and the nuts 3, the nuts 3 are metal parts; the other structural parts of the base are made of non-conductive material bakelite. At least two vertical plates 6 are provided, and the vertical plates 6 are provided between the fixing plate 5 and the bottom plate 7, and the columns 2 and the fixing plate 5, and the columns 2 and the bottom plate 7 are all in contact. The perforated plate 4 is provided on the side of the fixing plate 5 away from the bottom plate 7, and the columns 2 are provided between the perforated plate 4 and the fixing plate 5, and the columns 2 and the perforated plate 4, and the columns 2 and the fixing plate 5 are in contact. The perforated plate 4, the columns 2, the fixing plate 5, the vertical plates 6 and the bottom plate 7 are all provided with through holes for the screws 1 to pass through, and the ends of the screws 1 are fixedly connected to the nuts 3.
[0041] Reference Figure 2 and Figure 4 In this embodiment, the orifice plate 4, the fixing plate 5, and the vertical plate 6 are all rectangular panels; the vertical column 2 is a hexagonal copper column. Correspondingly, the screw rods and the vertical column 2 are each provided with four in number and are arranged at the four corners of the orifice plate 4.
[0042] Reference Figures 3 to 5 The fixing plate 5 is provided with a plurality of fixing holes 51 for the spring pins 9 to be inserted and fixed. A convex ring is provided on the side of the spring pin 9 close to the hole plate 4, and the convex ring abuts against the fixing plate 5. Figure 2 and Figure 5 The orifice plate 4 is provided with a receiving groove 41 for receiving the filter 11. The bottom wall of the receiving groove 41 is provided with a plurality of connecting holes 45 for the test head of the spring pin 9 to pass through. The test head of the spring pin 9 is used to abut against the metal contact 111 of the filter 11, and the other end of the spring pin 9 is used to be welded and fixed with the wire.
[0043] The staff puts the filter 11 to be tested into the receiving groove 41 of the orifice plate 4, and sets the side of the filter 11 with the metal contact 111 downward; under the action of gravity of the filter 11, the filter 11 squeezes the spring pin 9 to deform, so that the test head of the spring pin 9 is tightly abutted against the metal contact 111 on the filter 11, so as to quickly complete the power-on test of the filter 11.
[0044] Reference Figure 2 , Figure 4 and Figure 6The receiving groove 41 is a rectangular groove, and avoidance grooves 43 are provided on both sides of the receiving groove 41, so that the staff can place the filter 11 in the receiving groove 41. At the same time, the corners of the receiving groove 41 are provided with notches 42, and there is a gap between the filter 11 and the side wall of the notch 42; thereby reducing the squeezing and friction between the corners of the filter 11 and the side wall of the receiving groove 41, making it easier for the staff to quickly install or remove the filter 11, and also reducing the damage of the test work.
[0045] Reference Figure 2 , the cover plate 8 is hingedly fixed to one side of the orifice plate 4; in this embodiment, the cover plate 8 is hingedly fixed to the orifice plate 4 by a hinge 17. In this embodiment, the filter rapid test tool also includes a flexible member 12, which is fixed to the side of the cover plate 8 close to the orifice plate 4, and the flexible member 12 is used to abut against the filter 11. The flexible member 12 can be a porous sponge, flexible silicone, rubber, etc.
[0046] Reference Figure 1 and Figure 2 The fixing assembly 10 includes a buckle body 101 and a buckle hook 102. The buckle body 101 is fixedly connected to the orifice plate 4, and the buckle hook 102 is fixedly connected to the cover plate 8. The buckle body 101 and the buckle hook 102 are overlapped and fixed, thereby realizing the fixed connection between the cover plate 8 and the orifice plate 4.
[0047] After the staff places the filter 11 in the receiving groove 41, the staff closes the cover plate 8 and fixes the buckle body 101 with the buckle hook 102, so that the flexible member 12 presses the filter 11 downward. The filter 11 presses the spring pin 9, so that the spring pin 9 and the metal contact 111 of the filter 11 are closely abutted, thereby achieving stable contact between the filter 11 and the spring pin 9, so as to successfully complete the power-on test.
[0048] Example 2
[0049] The difference between Example 2 and Example 1 is that:
[0050] Reference Figure 7 The number of fixing holes 51 is greater than the number of metal contacts 111 of the filter 11, that is, the number of fixing holes 51 in the fixing plate 5 corresponds to the number of spring pins 9. Therefore, the corresponding spring pins 9 can be placed according to the positions of the metal contacts 111 of different filters 11, so that one tool can adapt to more filter 11 models.
[0051] Example 3
[0052] The difference between this embodiment 3 and embodiment 2 is that:
[0053] Reference Figure 8The orifice plate 4 includes a first orifice plate 13 and a second orifice plate 14. A step hole 15 is provided in the middle of the first orifice plate 13, and the second orifice plate 14 is inserted into the step hole 15. The first orifice plate 13 is fixedly connected to the screw rod, and the first orifice plate 13 is provided with a receiving groove 41. Through the plug-in and fixed setting of the first orifice plate 13 and the second orifice plate 14, the staff can quickly replace the first orifice plate 13 with different receiving groove 41 sizes. Therefore, the test tooling can adapt to filters 11 of different sizes and filter 11 products with different metal contact 111 positions.
[0054] Example 4
[0055] The difference between this embodiment 4 and embodiment 1 is that:
[0056] Reference Fig. 9 and Fig.10 , the filter quick test tool also includes an abutment component 16, a mounting groove 44 is provided on one side of the receiving groove 41, and the abutment component 16 is arranged in the mounting groove 44. In this embodiment, the abutment component 16 includes a spring 161 and a baffle 162, one end of the spring 161 is fixedly connected to the groove side wall of the mounting groove 44, and the other end of the spring 161 is fixedly connected to the baffle 162, and the baffle 162 is used to abut against the filter 11; the baffle 162 is provided with an arc-shaped guide surface 1621 on the side close to the filter 11, and the distance from the guide surface 1621 to the filter 11 decreases along the direction away from the orifice plate 4. The arc-shaped guide surface 1621 of the baffle 162 is conducive to the staff to place the filter 11 in the receiving groove 41. When the filter 11 is placed in the receiving groove 41, the spring 161 drives the baffle 162 to abut against the filter 11, thereby further improving the stability of the test position of the filter 11 and improving the accuracy of the alignment of the metal contact 111 and the spring pin 9 in the filter 11.
[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A filter rapid test tool, Features: The invention comprises a plurality of screws (1), a plurality of columns (2), a plurality of nuts (3), a perforated plate (4), a fixing plate (5), a vertical plate (6), a bottom plate (7) and a spring pin (9); at least two vertical plates (6) are provided, the vertical plates (6) are provided between the fixing plate (5) and the bottom plate (7), and the vertical plates (2) and the fixing plate (5), as well as the vertical plates (2) and the bottom plate (7) are in contact with each other; the perforated plate (4) is provided on a side of the fixing plate (5) away from the bottom plate (7), the vertical plates (2) are provided between the perforated plate (4) and the fixing plate (5), and the vertical plates (2) and the fixing plate (5) are in contact with each other; the perforated plate (4) The upright column (2), the fixing plate (5), the upright plate (6) and the bottom plate (7) are all provided with through holes for the screw (1) to pass through, and the end of the screw (1) is fixedly connected to the nut (3); the fixing plate (5) is provided with a plurality of fixing holes (51) for the spring pin (9) to be inserted and fixed, the orifice plate (4) is provided with a receiving groove (41) for accommodating the filter (11), and the bottom wall of the receiving groove (41) is provided with a plurality of connecting holes (45) for the test head of the spring pin (9) to pass through, the test head of the spring pin (9) is used to abut against the metal contact (111) of the filter (11), and the other end of the spring pin (9) is used to be fixed by welding with a wire.
2. The filter rapid test tool according to claim 1, Features: It also comprises a cover plate (8), the cover plate (8) being hingedly fixed to one side of the orifice plate (4), and the cover plate (8) being used to abut against the filter (11).
3. The filter rapid test tool according to claim 2, Features: It also comprises a flexible member (12), wherein the flexible member (12) is fixed to a side of the cover plate (8) close to the orifice plate (4), and the flexible member (12) is used to abut against the filter (11).
4. The filter rapid test tool according to claim 2, Features: It also comprises a fixing component (10), the fixing component (10) comprising a buckle body (101) and a buckle hook (102), the buckle body (101) being fixedly connected to the orifice plate (4), the buckle hook (102) being fixedly connected to the cover plate (8), and the buckle body (101) and the buckle hook (102) being overlapped and fixed.
5. The filter rapid test tool according to claim 1, Features: The accommodating groove (41) is a rectangular groove, a notch (42) is provided at the corner of the accommodating groove (41), a spacing is provided between the filter (11) and the side wall of the notch (42), and avoidance grooves (43) are provided on both sides of the accommodating groove (41).
6. The filter rapid test tool according to claim 1, Features: The number of the fixing holes (51) is greater than the number of the spring pins (9).
7. The filter rapid test tool according to claim 1, Features: The orifice plate (4) comprises a first orifice plate (13) and a second orifice plate (14); a stepped hole (15) is provided in the middle of the first orifice plate (13); the second orifice plate (14) is inserted into the stepped hole (15); the first orifice plate (13) is fixedly connected to the screw (1); and a receiving groove (41) is provided in the first orifice plate (13).
8. The filter rapid test tool according to claim 1, Features: It also comprises an abutment component (16), wherein a mounting groove (44) is provided on one side of the accommodating groove (41), and the abutment component (16) is arranged in the mounting groove (44); the abutment component (16) comprises a spring (161) and a baffle (162), wherein one end of the spring (161) is fixedly connected to a groove side wall of the mounting groove (44), and the other end of the spring (161) is fixedly connected to the baffle (162), and the baffle (162) is used to abut against the filter (11); the baffle (162) is provided with an arc-shaped guide surface (1621) on a side close to the filter (11), and the distance from the guide surface (1621) to the filter (11) decreases along a direction away from the orifice plate (4).
