Material box of sugarcane pile cutting machine

The material box design for sugarcane harvesters addresses flexibility and safety issues by using adjustable doors and support mechanisms, ensuring efficient and secure handling of sugarcane based on length variations.

CN222216494UActive Publication Date: 2024-12-24JIANGSU WORLD AGRI MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323631613.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-24
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Existing sugarcane harvesters face issues with non-variable material collecting boxes, leading to poor operation flexibility and potential damage to sugarcane due to length differences among various sugarcanes during loading and unloading.

Method used

A material box design with two doors, an extension plate, and adjustable support mechanisms, allowing for flexible adjustment and secure loading/unloading of sugarcane based on length, with features like hinges, ventilation holes, and binding buckles for stability.

Benefits of technology

Enhances loading and unloading flexibility, reduces cane damage, and improves transportation safety by accommodating different sugarcane lengths and securing them during transport.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222216494U_ABST
    Figure CN222216494U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of sugarcane pile cutting machine workbins, and discloses a sugarcane pile cutting machine workbin which comprises two workbin bottom doors, workbin welding plates are arranged on the top faces of the workbin bottom doors in an overturning mode, extending plates are arranged on one sides of the workbin bottom doors in an overturning mode, and the workbin bottom doors are rotationally connected with the extending plates through hinges. A plurality of vent holes are formed in the top face of the material box bottom door, a plurality of vent holes are formed in the top face of the extending plate, a turnover plate is arranged on the bottom face of the extending plate in a turnover mode, the extending plate is hinged to the turnover plate, and a supporting plate is fixed to one side of the turnover plate. According to the sugarcane loading and unloading device, when long sugarcanes need to be loaded and unloaded, a worker can turn over the extension plate on one side of the material box bottom door, the material box bottom door and the extension plate are located on the same plane after turning over, loading and unloading are convenient, the extension plate can be folded under other conditions, the overall space size can be reduced, and the operation flexibility is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material boxes of sugarcane harvester and buncher, in particular to a material box of a sugarcane harvester and buncher. Background Art

[0002] Sugarcane is a temperate and tropical crop. It is the raw material for making sucrose and can be used to extract ethanol as an energy substitute. Sugarcane is rich in sugar and water, and also contains various vitamins, fats, proteins, organic acids, calcium, iron and other substances that are very beneficial to human metabolism. At present, in order to improve efficiency, many places use sugarcane harvesters for harvesting and use bins for transportation.

[0003] According to the Chinese patent with publication number: CN216492057U, a sugarcane harvester includes a frame, a sugarcane collecting device, a feeding roller, a raking roller, a leaf stripping roller, an output roller and a collection box, wherein the sugarcane collecting device is arranged at the front end of the frame; a mounting frame is inclined on the frame, the feeding roller is arranged at the front end of the mounting frame and is located at the rear end of the sugarcane collecting device; the raking roller is arranged on the mounting frame and is located at the rear end of the feeding roller; the leaf stripping roller is arranged on the mounting frame and is located at the rear end of the raking roller; the output roller is arranged at the rear end of the mounting frame and is located at the rear end of the leaf stripping roller; the collection box is lifted and arranged at the end of the frame; an opening and closing plate is rotatably provided at the lower end of the collection box, and a material pressing device is arranged on both sides of the collection box, and the opening and closing plate and the material pressing device press the collected sugarcane out from the bottom of the collection box through the lifting of the collection box.

[0004] In the above scheme, the loading or unloading of sugarcane is achieved by setting a liftable aggregate box, but it still has the following disadvantages: since the aggregate box is not variable and various sugarcanes are different, it is impossible to reasonably load and unload the sugarcanes according to the length differences, which can easily cause the quality of the sugarcane to be damaged and the operation flexibility is poor. Utility Model Content

[0005] The utility model aims to provide a material box of a sugarcane harvester and stacker to solve the problem that the material collecting box is not variable and various sugarcanes are different, so it is impossible to load and unload the sugarcanes reasonably according to their length differences, which easily leads to the loss of sugarcane quality and poor operation flexibility.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a material box of a sugarcane harvester, comprising two material box bottom doors, the top surface of the material box bottom door is flipped and provided with a material box welding plate, one side of the material box bottom door is flipped and provided with an extension plate, the material box bottom door and the extension plate are rotatably connected by hinges, the top surface of the material box bottom door is provided with a plurality of air holes, the top surface of the extension plate is provided with a plurality of ventilation holes, the bottom surface of the extension plate is flipped and provided with a flip plate, the extension plate and the flip plate are hinged to each other, and a support plate is fixed to one side of the flip plate.

[0007] Preferably, two binding buckles are fixed on both sides of the two material box welding plates away from each other, and connecting strips are fixed on both sides of the two material box welding plates away from each other. Several binding holes are opened on the top surface of the connecting strips, and two binding buckles are fixed on one side of the material box welding plate.

[0008] Preferably, the two material box welding plates are respectively fixed with positioning clamps on both sides away from each other, the internal flipping of the positioning clamp is provided with a support rod, the positioning clamp and the support rod are hinged to each other, and a fixing clamp is fixed to one side of the material box welding plate, the internal flipping of the fixing clamp is provided with a tilting rod, and the fixing clamp and the tilting rod are hinged to each other.

[0009] Preferably, the top surface of the material box welding plate is detachably provided with an inclined plate, and a plurality of positioning frames are fixed on one side of the inclined plate. The positioning frames are penetrated by fixing bolts, one end of the fixing bolts penetrates the positioning frame and the material box welding plate, and a nut is threadedly connected to the fixing bolts.

[0010] Preferably, two fixed folding plates are fixed to one side of the extension plate, fixing holes are provided on the top surfaces of the fixed folding plates, and a fixed plate is fixed to the bottom surface of the bottom door of the material box.

[0011] Preferably, a plurality of reinforcing plates are fixed to one side of the inclined plate.

[0012] Compared with the prior art, a material box of a sugarcane harvester and buncher adopting the above technical solution has the following beneficial effects:

[0013] 1. When unloading sugarcane, the two bottom doors of the material box will open, and the sugarcane piled on the bottom doors of the material box can be unloaded. When it is necessary to load and unload longer sugarcane, the staff will flip the extension plate on one side of the bottom door of the material box, and push the flip plate after flipping, so that the flip plate and the extension plate are vertical, and the support plate can be used to support the extension plate on the ground, and after flipping, the bottom door of the material box and the extension plate are in the same plane, which is convenient for loading and unloading. In other cases, the extension plate can be closed to make the fixed folding plate and the bottom door of the material box fit together, and the bolts are passed through the fixed folding plate and screwed into the fixed plate to fix the position of the extension plate on the bottom surface of the bottom door of the material box, which can reduce the overall space size and increase the flexibility of operation;

[0014] 2. When a large amount of sugarcane is stored on the top surface of the bottom door of the bin, in order to prevent the sugarcane from rolling down, the staff will tie one end of the binding rope to the binding buckle on one side, and then pass the binding rope around the stored sugarcane and tie it to the binding buckle on the other side. In order to increase the effect of binding and fixing the sugarcane, the staff can also use the binding hole to tie the transported sugarcane tightly, which increases the safety of the sugarcane;

[0015] 3. When transporting sugarcane on the bottom door of the material box, the staff will adjust the angle between the support rod and the tilt rod, so as to adjust the angle between the bottom door of the material box and the welding plate and the bottom surface of the material box when transporting sugarcane, so that the material box is tilted at a degree with the horizontal plane, which can effectively alleviate the shaking of sugarcane caused by bumps during driving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a perspective view of an embodiment.

[0017] Figure 2 A side view of an embodiment.

[0018] Figure 3 It is a side view of the bottom door of the material box of an embodiment.

[0019] Figure 4 for Figure 3 Enlarged schematic diagram at point A in the middle.

[0020] In the figure: 1. Bottom door of the material box; 2. Welding plate of the material box; 3. Extension plate; 4. Air vent; 5. Ventilation hole; 6. Flip plate; 7. Support plate; 8. Binding buckle; 9. Connecting strip; 10. Binding hole; 11. Inclined plate; 12. Reinforcement plate; 13. Positioning frame; 14. Fixing bolt; 15. Nut; 16. Positioning clip; 17. Support rod; 18. Fixing clip; 19. Inclined rod; 20. Fixed folding plate; 21. Fixing hole; 22. Fixed plate. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1 , Figure 2 and Figure 4As shown, a material box of a sugarcane harvester and stacker comprises two material box bottom doors 1, the top surface of the material box bottom door 1 is flipped and provided with a material box welding plate 2, one side of the material box bottom door 1 is flipped and provided with an extension plate 3, the material box bottom door 1 and the extension plate 3 are rotatably connected by hinges, a plurality of air holes 4 are provided on the top surface of the material box bottom door 1, a plurality of ventilation holes 5 are provided on the top surface of the extension plate 3, a flip plate 6 is flipped and provided on the bottom surface of the extension plate 3, the extension plate 3 and the flip plate 6 are hinged to each other, a support plate 7 is fixed to one side of the flip plate 6, two fixed folding plates 20 are fixed to one side of the extension plate 3, the top surface of the fixed folding plate 20 is provided with a fixing hole 21, and a fixed plate 22 is fixed to the bottom surface of the material box bottom door 1.

[0023] During use, when unloading sugarcane, the two bottom doors 1 of the material box will open, and the sugarcane piled on the bottom doors 1 of the material box can be unloaded. When it is necessary to load and unload longer sugarcane, the staff will flip the extension plate 3 on one side of the bottom door 1 of the material box, and push the flip plate 6 after flipping, so that the flip plate 6 and the extension plate 3 are vertical, and the support plate 7 can be used to support the extension plate 3 on the ground, and after flipping, the bottom door 1 of the material box and the extension plate 3 are in the same plane, which is convenient for loading and unloading. In other cases, the extension plate 3 can be folded so that the fixed folding plate 20 and the bottom door 1 of the material box are in contact, and the bolts are passed through the fixed folding plate 20 and screwed into the fixed plate 22 to fix the position of the extension plate 3 on the bottom surface of the bottom door 1 of the material box, so as to reduce the overall space size and increase the flexibility of operation.

[0024] like Figure 2 , Figure 3 and Figure 4 As shown, two binding buckles 8 are fixed on both sides of the two material box welding plates 2 away from each other, and connecting strips 9 are fixed on both sides of the two material box welding plates 2 away from each other. A plurality of binding holes 10 are opened on the top surface of the connecting strip 9, and two binding buckles 8 are fixed on one side of the material box welding plate 2. A tilting plate 11 is detachably provided on the top surface of the material box welding plate 2, and a plurality of positioning frames 13 are fixed on one side of the tilting plate 11. The positioning frame 13 is penetrated by a fixing bolt 14, and one end of the fixing bolt 14 penetrates the positioning frame 13 and passes through the material box welding plate 2. A nut 15 is threadedly connected to the fixing bolt 14, and a plurality of reinforcing plates 12 are fixed on one side of the tilting plate 11.

[0025] During use, when a large amount of sugarcane is stored on the top surface of the bottom door 1 of the material bin, in order to prevent the sugarcane from rolling down, the staff will tie one end of the binding rope to the binding buckle 8 on one side, and wrap the binding rope around the stored sugarcane and tie it to the binding buckle 8 on the other side. In order to increase the effect of binding and fixing the sugarcane, the staff can also use the binding hole 10 to tie up the transported sugarcane, thereby increasing the safety of the sugarcane.

[0026] like Figure 2 and Figure 3As shown, positioning clamps 16 are fixed on both sides of the two material box welding plates 2 that are away from each other, and a support rod 17 is provided inside the positioning clamp 16. The positioning clamp 16 and the support rod 17 are hinged to each other. A fixing clamp 18 is fixed on one side of the material box welding plate 2, and a tilting rod 19 is provided inside the fixing clamp 18. The fixing clamp 18 and the tilting rod 19 are hinged to each other.

[0027] During use, when transporting sugarcane on the bottom door 1 of the material box, the staff will adjust the angle between the support rod 17 and the tilting rod 19, so as to adjust the angle between the bottom door 1 of the material box and the material box welding plate 2 and the bottom surface when transporting the sugarcane, so that the material box is arranged at an inclination of 5 degrees with the horizontal plane, which can effectively alleviate the shaking of sugarcane caused by bumps during driving.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A material box of a sugarcane buncher, comprising two material box bottom doors (1), characterized in that: The top surface of the material box bottom door (1) is flipped to be provided with a material box welding plate (2), one side of the material box bottom door (1) is flipped to be provided with an extension plate (3), the material box bottom door (1) and the extension plate (3) are rotatably connected via hinges, the top surface of the material box bottom door (1) is provided with a plurality of air holes (4), the top surface of the extension plate (3) is provided with a plurality of ventilation holes (5), the bottom surface of the extension plate (3) is flipped to be provided with a flip plate (6), the extension plate (3) and the flip plate (6) are hinged to each other, and a support plate (7) is fixed to one side of the flip plate (6).

2. A material box for a sugarcane buncher according to claim 1, characterized in that: Two binding buckles (8) are fixed to the two sides of the two material box welding plates (2) away from each other, and connecting strips (9) are fixed to the two sides of the two material box welding plates (2) away from each other. The top surface of the connecting strip (9) is provided with a plurality of binding holes (10), and two binding buckles (8) are fixed to one side of the material box welding plate (2).

3. A material box for a sugarcane buncher according to claim 1, characterized in that: The two material box welding plates (2) are respectively fixed with positioning clamps (16) on both sides away from each other, and the positioning clamps (16) are internally folded to be provided with a support rod (17), and the positioning clamps (16) and the support rod (17) are hinged to each other. A fixing clamp (18) is fixed to one side of the material box welding plate (2), and a tilting rod (19) is internally folded to be provided with the fixing clamp (18), and the fixing clamp (18) and the tilting rod (19) are hinged to each other.

4. A material box for a sugarcane buncher according to claim 1, characterized in that: The top surface of the material box welding plate (2) is detachably provided with an inclined plate (11), a plurality of positioning frames (13) are fixed on one side of the inclined plate (11), and the positioning frames (13) are penetrated by fixing bolts (14), one end of the fixing bolts (14) penetrates the positioning frame (13) and passes through the material box welding plate (2), and a nut (15) is threadedly connected to the fixing bolts (14).

5. The material box of a sugarcane buncher according to claim 1, characterized in that: Two fixed folding plates (20) are fixed on one side of the extension plate (3), a fixing hole (21) is provided on the top surface of the fixed folding plate (20), and a fixed plate (22) is fixed on the bottom surface of the material box bottom door (1).

6. A material box for a sugarcane buncher according to claim 4, characterized in that: A plurality of reinforcing plates (12) are fixed to one side of the inclined plate (11).