Corn bulking machine with impurity removal mechanism

By introducing vibrating screen and driving mechanism into the corn expander, the impurity filtration efficiency is improved, the screen cleaning frequency is reduced, and labor costs are reduced. The problem of high screen cleaning frequency of corn expander in the existing technology is solved, and the problem of high screen cleaning frequency is improved. Productivity.

CN222217180UActive Publication Date: 2024-12-24XINXIANG SHIWEITIAN AGRI DEV CO LTD
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Patent Information

Application Number
CN202323468920.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-24
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The existing corn extruder with a decompression mechanism needs to clean the screen regularly during use, resulting in high labor costs and affecting production efficiency.

Method used

A corn expander including a base, a puffing device, a degrid box, a first and second screen, a vibrating block, a connecting rod, a driving mechanism and other components are designed. The vibrating block and a screen are driven to vibrate through the driving mechanism to improve the vibration of the vibration block and the screen. Impurity filtration efficiency reduces cleaning frequency, and prevents corn particles from leaking out by setting up cleaning ports, protective covers, feed troughs, protective doors and protective frames, making it easier to clean and transport.

Benefits of technology

It effectively reduces the frequency of screen cleaning, reduces labor costs, improves production efficiency, and prevents the leakage of corn pellets in the process of decomposition removal, simplifies the transportation process of corn pellets.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222217180U_ABST
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Abstract

The utility model relates to the technical field of corn processing equipment, and discloses a corn bulking machine with an impurity removal mechanism, which comprises a base, a bulking device is arranged on one side of the top of the base, an impurity removal box is arranged on the other side of the top of the base, and a first screen and a second screen are arranged in the impurity removal box. A plurality of first connecting blocks are fixedly mounted at the bottom of the impurity removal box, springs are fixedly mounted at the bottoms of the first connecting blocks, second connecting blocks are fixedly connected to the bottom ends of the springs, the bottoms of the second connecting blocks are fixedly connected with the top of the base, and two mounting plates are fixedly mounted at the top of the base; a first connecting shaft is rotatably mounted on the side, close to the impurity removal box, of the mounting plate, two vibration blocks are arranged at one end of the first connecting shaft, a connecting rod is arranged between the two vibration blocks, and a driving mechanism is arranged at one end of a second connecting shaft; according to the utility model, the cleaning frequency of the screen is reduced, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn processing equipment, in particular to a corn puffing machine with an impurity removal mechanism. Background Art

[0002] Corn puffing machine is a kind of equipment for processing puffed food, mainly used for puffing granular feed such as corn. It can burst and expand corn particles under high temperature and high pressure, so that the feed tastes better, is easier to digest and absorb, and has higher nutritional value. In order to improve the purity and quality of the product, corn puffing machine is usually equipped with impurity removal mechanism to remove impurities and extend the service life of the equipment.

[0003] The existing corn puffing machine with a cleaning mechanism needs to clean the screen regularly during use to prevent the filter from being blocked and affecting the screening effect. However, the cleaning work is labor-intensive and is not conducive to reducing production costs.

[0004] Therefore, it is necessary to provide a corn puffing machine with a de-impurity mechanism to solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a corn puffing machine with a dirt removal mechanism, which has the effect of reducing the cleaning frequency of the screen.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a corn puffing machine with a de-impurity mechanism, comprising a base, a puffing device is arranged on one side of the top of the base, the puffing device is used to expand corn particles, which is a prior art and is not described in detail; a de-impurity box is arranged on the other side of the top of the base, a first screen and a second screen are arranged inside the de-impurity box, a plurality of first connecting blocks are fixedly installed on the bottom of the de-impurity box, a spring is fixedly installed on the bottom of the first connecting block, a second connecting block is fixedly connected to the bottom end of the spring, and the bottom of the second connecting block is fixedly connected to the top of the base Two mounting plates are fixedly installed on the top of the base, and the two mounting plates are located between the puffing device and the impurity removal box. A first connecting shaft is rotatably installed on one side of the mounting plate close to the impurity removal box, and two vibration blocks are arranged at one end of the first connecting shaft. The vibration block is located at the bottom of the impurity removal box, and a connecting rod is arranged between the two vibration blocks. The two ends of the connecting rod are respectively fixedly connected to one side of the two vibration blocks, one side of one of the vibration blocks is fixedly connected to one end of the first connecting shaft, and one side of the other vibration block is fixedly connected to the second connecting shaft, and one end of the second connecting shaft is provided with a driving mechanism.

[0007] By adopting the above technical solution, the screen can be helped to filter impurities better, the frequency of cleaning the screen can be reduced, and the labor cost can be reduced.

[0008] The utility model is further configured as follows: the driving mechanism includes a motor, the motor is arranged on one side of the debris removal box, the output end of the motor is fixedly connected to one end corresponding to the second connecting shaft, a mounting seat is arranged on the second connecting shaft, and connecting belts are sleeved on the two mounting seats.

[0009] By adopting the above technical solution, labor costs are reduced.

[0010] The utility model is further configured as follows: material clearing ports are provided on both sides of the impurity removal box.

[0011] By adopting the above technical solution, it is convenient to uniformly push the screened corn particles into the puffing device.

[0012] The utility model is further configured as follows: a protective cover is provided on one side of the material clearing port.

[0013] By adopting the above technical solution, corn particles can be prevented from leaking out of the impurity removal box when it is working.

[0014] The utility model is further configured as follows: a feeding trough is provided on one side of one of the cleaning ports.

[0015] By adopting the above technical solution, the screened corn can be easily transported to the puffing device.

[0016] The utility model is further configured as follows: a protective door is provided on one side of the debris removal box.

[0017] By adopting the above technical solution, it is convenient to regularly clean the first screen and the second screen inside the debris removal box.

[0018] The utility model is further configured as follows: a protective frame is fixedly installed on the top of the debris removal box.

[0019] By adopting the above technical solution, it is possible to prevent some corn grains from leaking out of the impurity removal box when it is working.

[0020] In summary, the utility model has the following beneficial effects: it helps the screen to better filter impurities, reduces the frequency of cleaning the screen, and reduces labor costs. By setting a driving mechanism, labor costs are reduced. By setting a cleaning port, it is convenient to push the screened corn particles into the puffing device uniformly. By setting a protective cover, corn particles are prevented from leaking out of the impurity removal box when it is working. By providing a feed trough, the screened corn can be transported to the puffing device. By setting a protective door, the first screen and the second screen inside the impurity removal box can be cleaned regularly. By setting a protective frame, some corn particles can be prevented from leaking out of the impurity removal box when it is working. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the oblique three-dimensional structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 4 This is a side view of the structure of the utility model;

[0025] Figure 5 It is a schematic diagram of the internal structure of the debris removal box of the utility model.

[0026] In the figure: 1. base; 2. puffing device; 3. impurity removal box; 4. first screen; 5. second screen; 6. first connecting block; 7. spring; 8. second connecting block; 9. mounting plate; 10. first connecting shaft; 11. vibrating block; 12. connecting rod; 13. second connecting shaft; 14. mounting seat; 15. connecting belt; 16. motor; 17. cleaning port; 18. mounting cover; 19. feed trough; 20. protective door; 21. protective frame. DETAILED DESCRIPTION

[0027] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0028] See also Figures 1 to 5In an embodiment of the utility model, a corn puffing machine with a cleaning mechanism comprises a base 1, a puffing device 2 is arranged on one side of the top of the base 1, and the puffing device 2 is used to expand corn particles. It is a prior art and is not described in detail. A cleaning box 3 is arranged on the other side of the top of the base 1, and a first screen 4 and a second screen 5 are arranged inside the cleaning box 3. A plurality of first connecting blocks 6 are fixedly installed at the bottom of the cleaning box 3, a spring 7 is fixedly installed at the bottom of the first connecting block 6, and a second connecting block 8 is fixedly connected to the bottom end of the spring 7, and the bottom of the second connecting block 8 is fixedly connected to the top of the base 1. Two mounting plates 9 are fixedly installed on the top of the base 1, and the two mounting plates 9 are located between the puffing device 2 and the cleaning box 3. A first connecting shaft 10 is rotatably installed on one side of the mounting plate 9 close to the cleaning box 3, and two vibration blocks 11 are arranged at one end of the first connecting shaft 10, and the vibration blocks 11 are located at the bottom of the cleaning box 3. A connecting rod 12 is arranged between them, and the two ends of the connecting rod 12 are fixedly connected to one side of the two vibration blocks 11 respectively, one side of one of the vibration blocks 11 is fixedly connected to one end of the first connecting shaft 10, and one side of the other vibration block 11 is fixedly connected to the second connecting shaft 13, and one end of the second connecting shaft 13 is provided with a driving mechanism; before the corn particles are puffed, the corn particles are added into the impurity removal box 3, and the first screen 4 and the second screen 5 perform multi-stage screening on the impurities in the corn particles. During the impurity removal process, the driving mechanism is started to drive the two second connecting shafts 13 to rotate, thereby driving the multiple vibration blocks 11 to rotate synchronously, so that the impurity removal box 3 shakes up and down, and the first screen 4 and the second screen 5 vibrate, so as to better filter impurities. Since a plurality of springs 7 are arranged at the bottom of the impurity removal box 3, the impurity removal box 3 is more stable when vibrating. By setting the device, the screen is helped to better filter impurities, the frequency of cleaning the screen is reduced, and the labor cost is reduced.

[0029] In this embodiment, preferably, the driving mechanism includes a motor 16, and the motor 16 is arranged on one side of the impurity removal box 3. The output end of the motor 16 is fixedly connected to one end corresponding to the second connecting shaft 13. The second connecting shaft 13 is provided with a mounting seat 14, and the two mounting seats 14 are sleeved with connecting belts 15. By setting up the driving mechanism, the labor cost is reduced.

[0030] In this embodiment, preferably, cleaning ports 17 are provided on both sides of the impurity removal box 3 ; by providing the cleaning ports 17 , it is convenient to uniformly push the sieved corn particles into the puffing device 2 .

[0031] In this embodiment, preferably, a protective cover is provided on one side of the cleaning port 17; by providing the protective cover, corn particles are prevented from leaking out of the impurity removal box 3 when it is working.

[0032] In this embodiment, preferably, a feed trough 19 is provided on one side of one of the cleaning ports 17 ; the feed trough 19 is provided to facilitate conveying the screened corn to the puffing device 2 .

[0033] In this embodiment, preferably, a protective door 20 is provided on one side of the impurity removal box 3; by providing the protective door 20, it is convenient to regularly clean the first screen 4 and the second screen 5 inside the impurity removal box 3.

[0034] In this embodiment, preferably, a protective frame 21 is fixedly installed on the top of the impurity removal box 3; by providing the protective frame 21, it is possible to prevent some corn grains from leaking out of the impurity removal box 3 when it is working.

[0035] Working principle: Before the corn kernels are puffed, the corn kernels are added into the impurity removal box 3, and the first screen 4 and the second screen 5 perform multi-stage screening on the impurities in the corn kernels. During the impurity removal process, the driving mechanism is started to drive the two second connecting shafts 13 to rotate, thereby driving the multiple vibration blocks 11 to rotate synchronously, so that the impurity removal box 3 shakes up and down, causing the first screen 4 and the second screen 5 to vibrate, so as to better filter out impurities. Since multiple springs 7 are arranged at the bottom of the impurity removal box 3, the impurity removal box 3 is more stable when vibrating.

[0036] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A corn puffing machine with a cleaning mechanism, comprising a base (1), characterized in that: A puffing device (2) is arranged on one side of the top of the base (1), a dust removal box (3) is arranged on the other side of the top of the base (1), a first screen (4) and a second screen (5) are arranged inside the dust removal box (3), a plurality of first connecting blocks (6) are fixedly installed at the bottom of the dust removal box (3), a spring (7) is fixedly installed at the bottom of the first connecting block (6), a second connecting block (8) is fixedly connected to the bottom end of the spring (7), the bottom of the second connecting block (8) is fixedly connected to the top of the base (1), and two mounting plates (9) are fixedly installed on the top of the base (1), and the two mounting plates (9) are located between the puffing device (2) and the dust removal box (3). A first connecting shaft (10) is rotatably mounted on one side of the mounting plate (9) close to the debris removal box (3); two vibration blocks (11) are arranged at one end of the first connecting shaft (10); the vibration blocks (11) are located at the bottom of the debris removal box (3); a connecting rod (12) is arranged between the two vibration blocks (11); the two ends of the connecting rod (12) are respectively fixedly connected to one side of the two vibration blocks (11); one side of one of the vibration blocks (11) is fixedly connected to one end of the first connecting shaft (10); one side of the other vibration block (11) is fixedly connected to a second connecting shaft (13); one end of the second connecting shaft (13) is provided with a driving mechanism.

2. The corn puffing machine with impurity removal mechanism according to claim 1, characterized in that: The driving mechanism comprises a motor (16), the motor (16) being arranged on one side of the impurity removal box (3), the output end of the motor (16) being fixedly connected to one end corresponding to the second connecting shaft (13), the second connecting shaft (13) being provided with a mounting seat (14), and the two mounting seats (14) being sleeved with connecting belts (15).

3. The corn puffing machine with impurity removal mechanism according to claim 1, characterized in that: Material clearing ports (17) are provided on both sides of the impurity removal box (3).

4. The corn puffing machine with impurity removal mechanism according to claim 3, characterized in that: A protective cover is provided on one side of the cleaning port (17).

5. The corn puffing machine with impurity removal mechanism according to claim 3, characterized in that: A material delivery trough (19) is provided on one side of one of the material clearing ports (17).

6. The corn puffing machine with impurity removal mechanism according to claim 1, characterized in that: A protective door (20) is provided on one side of the impurity removal box (3).

7. The corn puffing machine with impurity removal mechanism according to claim 1, characterized in that: A protective frame (21) is fixedly mounted on the top of the impurity removal box (3).