Dust removal device for feeding

By using dust removal devices with vibrating suspension frames and suspension structures in the PE plastic pipe production line, the blockage problem caused by dust adhesion is solved, the effect of reducing the probability of dust adhesion and blockage is achieved, and the continuous operation capability and dust removal efficiency of the equipment are improved. .

CN222219003UActive Publication Date: 2024-12-24武汉蓝洋管道科技有限公司
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Patent Information

Application Number
CN202420996068.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the production and feed of existing PE plastic pipes, dust is prone to adhere to the filter material and causes clogging, which increases the number of shutdowns and cleaning frequency, and it is necessary to reduce the probability of dust adhesion and clogging.

Method used

A dust removal device for feeding is designed, including a dust removal chamber, a vibrating suspension frame and a suspension structure. The filter element is inserted through the slots on the vibrating suspension frame, and the vibrating motor is used to drive the vibrating suspension frame to vibrate, combined with back-blowing The components shake off and clean the attached dust to reduce the probability of dust adhesion and clogging.

Benefits of technology

By vibrating the vibration power of the suspension frame, dust adhesion is effectively reduced, the probability of blockage is reduced, the dust removal efficiency and the continuous operation ability of the equipment are improved, and the cleaning frequency is reduced.

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Abstract

According to the technical scheme, the dust removal device for feeding comprises a dust removal bin, a vibration suspension frame, a filter element and a suspension structure, and the top, the outer side and the bottom of the dust removal bin are provided with an air outlet, an air inlet and a slag discharging opening respectively; a plurality of slots are formed in the vibration suspension frame, and a vibration motor is arranged at the bottom of the vibration suspension frame; the filter elements are inserted into the slots in a one-to-one correspondence manner; the suspension structure is arranged between the vibration suspension frame and the dust removal bin and comprises two annular plates, an elastic piece and a flexible sealing belt, and the two annular plates are both arranged on the inner wall of the dust removal bin. The vibration suspension frame is elastically suspended in the dust removal bin through the suspension structure, the filter element is inserted into the dust removal bin through the insertion groove in the vibration suspension frame, the vibration suspension frame is made to vibrate through the vibration motor, the filter element inserted in the vibration suspension frame is driven to vibrate synchronously, and therefore the effect of shaking off attached dust is achieved, dust attachment is reduced, and the dust removal efficiency is improved. The blockage probability is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe production, in particular to a dust removal device for feeding. Background Art

[0002] In the production and feeding of PE plastic pipes, dust is mixed in the materials, and dust removal is required during the feeding to reduce the impact of dust. For example, Chinese Patent 202121625425.3 discloses a dust removal system for a wear-resistant PE pipe production line, including a mixing box, a disturbance frame, a conveying frame and a dust removal mechanism. The mixing box is a rectangular hollow structure with an opening at the top, and a disturbance frame is provided on the top of the mixing box, and a first material guide trough is provided on the top of the disturbance frame. The upper part of the first material guide trough is connected to the dust removal mechanism through a pipeline. The dust removal mechanism includes an air guide duct, an axial flow fan, an air guide cover and a purification box.

[0003] For the above-mentioned prior art, the dust removal part of the production and feeding of PE plastic pipes generally uses filter elements, dust bags and other filter materials for dust removal and filtration. In this process, dust is easy to adhere to the filter material and gradually accumulate. Over a long period of time, it is easy to cause blockage. When blockage occurs, the filter material needs to be cleaned, and the feeding needs to be stopped for processing. Therefore, in order to reduce the number of shutdowns, how to reduce dust adhesion and reduce the probability of blockage is a technical problem that needs to be solved. Utility Model Content

[0004] In view of this, it is necessary to provide a dust removal device for feeding to solve the technical problem of how to reduce dust adhesion and reduce the probability of clogging in the prior art.

[0005] In order to achieve the above technical purpose, the technical solution of the utility model provides a dust removal device for feeding, comprising:

[0006] The dust removal bin has an air exhaust port, an air inlet port and a slag discharge port respectively provided on the top, outside and bottom of the bin;

[0007] A vibration suspension frame, on which a plurality of slots are provided, and a vibration motor is arranged at the bottom;

[0008] filter elements, which are inserted into the slots one by one; and

[0009] The suspension structure is arranged between the vibration suspension frame and the dust removal bin, and includes a ring plate, an elastic member and a flexible sealing belt. The two ring plates are arranged on the inner wall of the dust removal bin and are respectively arranged above and below the vibration suspension frame. The elastic member is arranged between the ring plate and the vibration suspension frame for elastic support. The flexible sealing belt is arranged between the vibration suspension frame and the ring plate for sealing the gap.

[0010] Furthermore, the dust removal bin includes a bin body and a cover plate, the cover plate is detachably arranged on the top of the bin body, the air exhaust port is opened on the cover plate, and the air inlet and the slag discharge port are both arranged on the bin body.

[0011] Furthermore, a top end of the filter element extends outwardly to form a limiting edge, and the limiting edge is embedded in the slot.

[0012] Furthermore, frame grooves are provided between the slots, and lifting frames are sleeved between the outer sides of a plurality of the filter elements. The lifting frames are inserted into the inner sides of the frame grooves and abut against the bottom of the limiting edge.

[0013] Furthermore, a threaded ring is provided on the top of the vibration suspension frame, a sealing pressure plate is inserted into the inner side of the threaded ring, a plurality of through holes are opened on the top of the sealing pressure plate, the through holes correspond to the slots one by one and abut against the top of the limiting edge, a positioning ring is threadedly connected to the inner side of the threaded ring, and the positioning ring abuts against the top of the sealing pressure plate.

[0014] Furthermore, the elastic member is a spring, and the flexible sealing belt is a rubber belt.

[0015] Furthermore, it also includes a back-blowing component, which includes a gas tank, an electromagnetic pulse valve and a back-blowing pipe. The two ends of the electromagnetic pulse valve are respectively connected to the gas tank and the back-blowing pipe. The back-blowing pipe is arranged on the inner top wall of the cover plate, and a plurality of nozzles are opened at the bottom of the back-blowing pipe, and the nozzles correspond one-to-one to the top of the filter element.

[0016] Furthermore, a reinforcement frame is provided at the bottom of the vibration suspension frame, and the reinforcement frame is sleeved on the bottom of the filter element.

[0017] Furthermore, the reinforcement frame includes a connecting rod, an outer fixing ring and a sleeve ring, the connecting rod is arranged between the outer fixing ring and the vibration suspension frame, and the sleeve ring and the filter element are arranged on the inner side of the outer fixing ring in a one-to-one correspondence.

[0018] Furthermore, valves are provided on the slag discharge port and the air inlet.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the vibration suspension frame is elastically suspended in the dust removal bin through the suspension structure, and the filter element is inserted into the dust removal bin through the slot on the vibration suspension frame, and the vibration motor is used to vibrate the vibration suspension frame, driving the filter element inserted thereon to vibrate synchronously, thereby forming a shaking-off effect on the attached dust, reducing dust adhesion and reducing the probability of clogging. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a three-dimensional structural diagram of the dust removal device for feeding according to the embodiment of the utility model;

[0021] Figure 2 It is a three-dimensional exploded view of the dust removal device for feeding according to an embodiment of the utility model;

[0022] Figure 3 It is a front cross-sectional view of a dust removal device for feeding according to an embodiment of the utility model;

[0023] Figure 4 It is a three-dimensional partial cross-sectional view of the dust removal device for feeding according to an embodiment of the utility model;

[0024] Figure 5 is another three-dimensional partial cross-sectional view of the dust removal device for feeding according to an embodiment of the utility model;

[0025] Figure 6 It is a three-dimensional diagram of the structure of the vibration suspension frame according to the embodiment of the utility model;

[0026] Figure 7 is an exploded view of a component of a vibration suspension frame according to an embodiment of the utility model;

[0027] Figure 8 is an exploded view of another component of the vibration suspension frame according to an embodiment of the utility model;

[0028] In the figure: 1, dust removal bin; 11, bin body; 12, cover plate; 101, air outlet; 102, air inlet; 103, slag outlet; 104, valve;

[0029] 2. Vibration suspension frame; 201. slot; 202. vibration motor; 203. frame slot; 204. threaded ring; 205. sealing plate; 206. positioning ring; 207. lifting frame;

[0030] 3. Filter element; 301. Limit edge;

[0031] 4. Suspension structure; 41. Ring plate; 42. Elastic member; 43. Flexible sealing belt;

[0032] 5. Backflush assembly; 51. Gas tank; 52. Solenoid pulse valve; 53. Backflush pipe;

[0033] 6. reinforcement frame; 61. connecting rod; 62. outer fixing ring; 63. sleeve ring; DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

[0035] like Figure 1-8 As shown, the utility model provides a dust removal device for feeding, including a dust removal bin 1, a vibration suspension frame 2, a filter element 3 and a suspension structure 4. The top, outside and bottom of the dust removal bin 1 are respectively provided with an exhaust port 101, an air inlet 102 and a slag discharge port 103. The air inlet 102 is connected to the feeding bin produced by PE plastic pipes through a pipeline, and the exhaust port 101 is connected to the fan, and the dust-containing waste gas in the material is extracted into the dust removal bin 1 by the negative pressure of the fan. A plurality of slots 201 are provided on the vibration suspension frame 2, and a vibration motor 202 is provided at the bottom of the vibration suspension frame 2, and the vibration of the vibration suspension frame 2 is formed by the vibration motor 202. The filter element 3 is inserted into the slot 201 one by one, and penetrates to the bottom of the vibration suspension frame 2. The filter element 3 is cylindrical, and its filtering part is located below the vibration suspension frame 2. The outside of the filter element 3 is filtered, and the filtered air is inflated and circulated upward inside, and the dust is filtered through the filter element 3. The suspension structure 4 is arranged between the vibration suspension frame 2 and the dust removal bin 1, and includes a ring plate 41, an elastic member 42 and a flexible sealing belt 43. The two ring plates 41 are arranged on the inner wall of the dust removal bin 1, and are distributed up and down, and are respectively arranged above and below the vibration suspension frame 2, so that the vibration suspension frame 2 is clamped between the two ring plates 41. The elastic member 42 is arranged between the ring plate 41 and the vibration suspension frame 2. The number of elastic members 42 is multiple, and they are evenly arranged at the top and bottom of the vibration suspension frame 2 for elastic support, providing suspension support for the vibration suspension frame 2, and providing elastic support for the vibration suspension frame 2 under vibration. The flexible sealing belt 43 is arranged between the vibration suspension frame 2 and the ring plate 41 for sealing the gap, sealing the gaps above and below the ring plate 41 and the vibration suspension frame 2, and the flexible sealing belt 43 can provide vibration for the vibration suspension frame 2.

[0036] It can be understood that the filter element 3 is installed through the vibration suspension frame 2, and the vibration power is provided by the vibration motor 202, so that the vibration suspension frame 2 is vibrated in the suspension structure 4, thereby having the effect of shaking off the dust attached to the filter element 3 during dust removal, reducing dust adhesion and reducing the probability of clogging.

[0037] In this embodiment, in order to facilitate the disassembly and assembly of the filter element 3, the dust removal bin 1 includes a bin body 11 and a cover plate 12. The cover plate 12 is detachably arranged on the top of the bin body 11. The cover plate 12 can be connected to the bin body 11 through a threaded structure or through bolts. The exhaust port 101 is opened on the cover plate, and the air inlet 102 and the slag discharge port 103 are both arranged on the bin body 11.

[0038] It can be understood that the filter element 3 in the bin body 11 can be installed and removed by removing the cover plate 12 .

[0039] In this embodiment, in order to limit the filter element 3 during insertion, the top end of the filter element 3 extends outward to form a limiting edge 301, and the limiting edge 301 is embedded in the slot 201. The slot 201 is a stepped groove with a step inside. The step is used to abut against the bottom of the limiting edge 301 to support the filter element 3 and limit the insertion of the filter element 3.

[0040] Furthermore, in order to quickly lift multiple filter elements 3, frame grooves 203 are opened between the slots 201. The frame grooves 203 are arranged on the vibration suspension frame 2 and pass through each slot 201. The lifting frame 207 is sleeved between the outer sides of several filter elements 3 and abuts against the bottom of the limiting edge 301. The lifting frame 207 is inserted between the inner sides of all the frame grooves 203. The lifting frame 207 is composed of annular frames and connecting frames corresponding to the number of filter elements 3. The annular frames are sleeved on the filter elements 3, and the connecting frames are arranged between multiple annular frames for connecting each annular frame and grabbing during lifting.

[0041] In this embodiment, in order to lock and seal the filter element 3 after insertion, a threaded ring 204 is provided on the top of the vibration suspension frame 2. The threaded ring 204 is in the shape of an annular plate with an internal thread on the inner side. A sealing pressure plate 205 is inserted on the inner side of the threaded ring 204. A plurality of through holes are opened on the top of the sealing pressure plate 205. The through holes correspond one-to-one to the slots 201. The inner diameter of the through holes is equal to the inner diameter of the filter element 3 and abuts against the top of the limiting edge 301 for sealing. The inner side of the threaded ring 204 is threadedly connected with a positioning ring 206, which abuts against the top of the sealing pressure plate 205 for locking.

[0042] During installation, first insert the lifting frame 207 into the frame groove 203, and then insert the filter element 3 into the slot 201. After inserting the filter element 3, insert the sealing pressure plate 205 into the threaded ring 204 and press it to the top surface of the vibration suspension frame 2 and the top surface of the filter element 3. Then, thread the positioning ring 206 on the inner side of the threaded ring 204 and press it downward to the top of the sealing pressure plate 205. Press the sealing pressure plate 205 to the top surface of the vibration suspension frame 2 and the top surface of the filter element 3 to form a seal and lock.

[0043] In this embodiment, the elastic member 42 is a spring, and the flexible sealing belt 43 is a rubber belt. The rubber belt is flexible and has a certain elastic deformation ability. It can bend and stretch under the vibration of the vibration suspension frame 2 to provide gap sealing under vibration conditions.

[0044] It is understandable that the elastic member 42 may also be a rubber pad or a silicone pad or other elastic cushion layer to support the vibration suspension frame 2 and allow it to vibrate.

[0045] In this embodiment, in order to provide a cleaning function in case of blockage, a back-blowing component 5 is also included, and the back-blowing component 5 includes a gas tank 51, an electromagnetic pulse valve 52 and a back-blowing pipe 53. The two ends of the electromagnetic pulse valve 52 are respectively connected to the gas tank 51 and the back-blowing pipe 53. The back-blowing pipe 53 is arranged on the inner top wall of the cover plate, and a plurality of nozzles are opened at the bottom of the back-blowing pipe 53. The nozzles correspond to the top of the filter element 3 one by one. By starting the electromagnetic pulse valve 52, the gas in the gas tank 51 is introduced into the back-blowing pipe 53, and the air is back-blown into the filter element 3 from top to bottom, so that the attached dust is blown outward until it falls off, thereby achieving a cleaning effect.

[0046] Wherein, valves 104 are provided on the slag discharge port 103 and the air inlet 102 .

[0047] It can be understood that during dust removal, the valve 104 of the air inlet 102 is opened and the valve of the slag discharge port 103 is closed, and during cleaning, the valve 104 of the air inlet 102 is closed and the valve of the slag discharge port 103 is opened.

[0048] In this embodiment, in order to improve the stability of the filter element 3 during vibration, a reinforcement frame 6 is provided at the bottom of the vibration suspension frame 2, and the reinforcement frame 6 is sleeved on the bottom of the filter element 3 to improve the stability of the filter element 3 during vibration.

[0049] Specifically, the reinforcement frame 6 includes a connecting rod 61, an outer fixing ring 62 and a sleeve ring 63. The connecting rod 61 is arranged between the outer fixing ring 62 and the vibration suspension frame 2. The number of connecting rods 61 is several and distributed in a circular pattern. The sleeve ring 63 is arranged on the inner side of the outer fixing ring 62 in a one-to-one correspondence with the filter element 3. The sleeve ring 63 is used to provide structural reinforcement between the outer fixing ring 62.

[0050] The specific working process of the utility model is as follows: under the guidance of the fan, the air containing dust in the feed bin enters the dust removal bin 1 from the air inlet 102, and is discharged from the exhaust port 101 after being filtered by the filter element 3; during filtering, the vibration motor 202 is started to drive the vibration suspension frame 2 to vibrate, so that the filter element 3 on it vibrates synchronously, forming a shaking-off effect on the attached dust; when the filter element 3 is blocked, the valve 104 of the air inlet 102 is closed, and the valve of the slag discharge port 103 is opened, and the gas in the gas tank 51 is introduced into the backblowing pipe 53 by starting the electromagnetic pulse valve 52, and sprayed out from the nozzle to form a backblowing on the filter element 3 for cleaning; during disassembly and assembly, the cover plate 12 is first removed, and then the positioning ring 206 is rotated to remove, and then the sealing pressure plate 205 is pulled out, and finally the pulling frame 207 is extracted, so that multiple filter elements 3 can be pulled out from the vibration suspension frame 2 together, and the installation can be carried out in reverse according to the above principle.

[0051] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A dust removal device for feeding, characterized in that: include: The dust removal bin has an air exhaust port, an air inlet port and a slag discharge port respectively provided on the top, outside and bottom of the bin; A vibration suspension frame, on which a plurality of slots are provided, and a vibration motor is arranged at the bottom; filter elements, which are inserted into the slots one by one; and The suspension structure is arranged between the vibration suspension frame and the dust removal bin, and includes a ring plate, an elastic member and a flexible sealing belt. The two ring plates are arranged on the inner wall of the dust removal bin and are respectively arranged above and below the vibration suspension frame. The elastic member is arranged between the ring plate and the vibration suspension frame for elastic support. The flexible sealing belt is arranged between the vibration suspension frame and the ring plate for sealing the gap.

2. The dust removal device for feeding according to claim 1, characterized in that: The dust removal bin comprises a bin body and a cover plate, wherein the cover plate is detachably arranged on the top of the bin body, the air outlet is opened on the cover plate, and the air inlet and the slag outlet are both arranged on the bin body.

3. The dust removal device for feeding according to claim 2, characterized in that: The top end of the filter element extends outward to form a limiting edge, and the limiting edge is embedded in the slot.

4. The dust removal device for feeding according to claim 3, characterized in that: A frame groove is provided between the slots, and a lifting frame is sleeved between the outer sides of a plurality of the filter elements. The lifting frame is inserted into the inner side of the frame groove and abuts against the bottom of the limiting edge.

5. The dust removal device for feeding according to claim 4, characterized in that: A threaded ring is provided on the top of the vibration suspension frame, a sealing pressure plate is inserted into the inner side of the threaded ring, a plurality of through holes are opened on the top of the sealing pressure plate, the through holes correspond to the slots one by one and abut against the top of the limiting edge, a positioning ring is threadedly connected to the inner side of the threaded ring, and the positioning ring abuts against the top of the sealing pressure plate.

6. The dust removal device for feeding according to claim 5, characterized in that: The elastic member is a spring, and the flexible sealing belt is a rubber belt.

7. The dust removal device for feeding according to claim 6, characterized in that: It also includes a back-blowing assembly, which includes a gas tank, an electromagnetic pulse valve and a back-blowing pipe. The two ends of the electromagnetic pulse valve are respectively connected to the gas tank and the back-blowing pipe. The back-blowing pipe is arranged on the inner top wall of the cover plate, and a plurality of nozzles are opened at the bottom of the back-blowing pipe, and the nozzles correspond one by one to the top of the filter element.

8. The dust removal device for feeding according to claim 7, characterized in that: A reinforcement frame is arranged at the bottom of the vibration suspension frame, and the reinforcement frame is sleeved on the bottom of the filter element.

9. The dust removal device for feeding according to claim 8, characterized in that: The reinforcement frame includes a connecting rod, an outer fixing ring and a sleeve ring. The connecting rod is arranged between the outer fixing ring and the vibration suspension frame. The sleeve ring and the filter element are arranged on the inner side of the outer fixing ring in a one-to-one correspondence.

10. The dust removal device for feeding according to claim 9, characterized in that: The slag discharge port and the air inlet are both provided with valves.

Citation Information

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