Automatic batching device for macroelement water-soluble fertilizer
By using multiple stirring leaves and spiral conveying leaves in the fertilizer automatic batching device, the problems of insufficient mixing and lack of multiple feed pipes in the existing equipment are solved, and the full mixing of multiple raw materials and the improvement of the quality of water-soluble fertilizers is achieved. , reduces production costs.
Patent Information
- Application Number
- CN202420820089.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fertilizer automatic batching device has a simple mixing structure, which cannot fully mix multiple raw materials, and lacks multiple feed pipes, which leads to easy layering of raw materials, increasing the difficulty of mixing, and may lead to the unqualified quality of the water-soluble fertilizer produced, and wastes manpower. Material resources to increase production costs.
An automatic batching device including multiple stirring leaves and spiral conveying leaves is designed. The stirring shaft and spiral conveying leaves are driven by the motor to rotate, and a variety of batchings are added to the stirring tank at the same time, and fully mixed through multiple sets of stirring leaves. Filter mesh and spring structure are used to prevent filter mesh from being blocked and ensure the quality of the ingredients.
The full mixing of a variety of raw materials is achieved, the stratification of raw materials is avoided, the quality of water-soluble fertilizer is improved, manpower and material resources are saved, and production costs are reduced.
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Figure CN222219246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fertilizer processing, in particular to an automatic batching device for macro-element water-soluble fertilizer. Background Art
[0002] Macronutrient water-soluble fertilizer is a type of fertilizer whose main components are the main nutrients required by plants, such as nitrogen (N), phosphorus (P), and potassium (K). It is usually in a water-soluble form and is easy for plant roots to absorb. This type of fertilizer is usually used in different stages of crop growth to meet the crop's demand for nutrients. The production of water-soluble fertilizers is mostly done by mixing various materials with single nutrients in a certain proportion according to the needs of crops through a batching device.
[0003] The current automatic batching device has gradually been found to have the following defects during use:
[0004] (1) The mixing structure of the existing automatic fertilizer batching device is relatively simple, with only one set of stirring blades, which cannot fully mix the raw materials. In addition, the existing batching device does not have multiple feeding pipes, and can only add one raw material after another. When adding, it is easy to cause the raw materials to be separated, which increases the difficulty of mixing the raw materials;
[0005] (2) Before adding the ingredients, since the ingredients may contain impurities, directly adding them into the mixing tank for mixing will cause the quality of the produced water-soluble fertilizer to be problematic and fail to meet the qualified standards, thereby wasting a lot of manpower and material resources and increasing production costs. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the inventors conducted in-depth research and completed the present utility model after paying a lot of creative work.
[0007] Specifically, the technical problem to be solved by the utility model is to provide an automatic batching device for water-soluble fertilizers of a large number of elements, so as to solve the technical problem that the existing automatic batching device for fertilizers has a relatively simple mixing structure, has only one set of stirring blades, and cannot fully mix the raw materials, and the existing batching device does not have multiple feed pipes, and can only add one raw material after another, which easily causes stratification of the raw materials during addition, increasing the difficulty of mixing the raw materials.
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0009] An automatic batching device for a large amount of water-soluble fertilizer of a large number of elements comprises a stirring tank, a motor is fixedly provided on the top of the stirring tank, an output end of the motor is transmission-connected to a stirring shaft, a plurality of first stirring blades are provided on the stirring shaft, a plurality of second stirring blades are provided on the stirring shaft, a first bevel gear is fixedly provided on the stirring shaft, the first bevel gear is correspondingly meshed with a second bevel gear, a rotating shaft is fixedly provided on one side of the second bevel gear, a spiral conveying blade is fixedly provided on the rotating shaft, different ingredients are simultaneously transported to the stirring tank by the plurality of spiral conveying blades, and the stirring tank is fully stirred and mixed by the first stirring blades and the second stirring blades.
[0010] As an improved technical solution, wherein: a conveying channel is fixedly provided on the outside of the stirring tank, a fixed plate is fixedly provided inside the stirring tank, a feed port is provided on the top of the conveying channel, a U-shaped plate is fixedly provided on the top of the stirring tank, a first sliding hole is provided on the U-shaped plate, and the fixed plate is arranged on the top surface inside the stirring tank.
[0011] As an improved technical solution, wherein: the rotating shaft is connected to the conveying channel through a bearing, the rotating shaft is connected to the fixed plate through a bearing, the stirring tank is connected to the stirring shaft through a bearing, and the motor is fixedly installed on the top of the U-shaped plate.
[0012] As an improved technical solution, wherein: a cam is fixedly provided on the stirring shaft, a push rod is provided on one side of the cam, a filter screen is fixedly provided on one end of the push rod, a sliding rod is fixedly provided on one side of the filter screen, the sliding rod passes through the inside of the spring, a circular plate is fixedly provided on one end of the sliding rod, and the cam and the push rod are on the same horizontal plane.
[0013] As an improved technical solution, wherein: a discharge funnel is fixedly provided on the top of the conveying channel, a sliding groove is provided inside the discharge funnel, a second sliding hole is provided on one side of the discharge funnel, a third sliding hole is provided on the other side of the discharge funnel, and the bottom of the discharge funnel is connected to the feed port.
[0014] As an improved technical solution, wherein: the push rod passes through the first sliding hole, the push rod passes through the second sliding hole, the filter is arranged inside the sliding groove, the push rod is slidably connected to the first sliding hole, the push rod is slidably connected to the second sliding hole, and the filter is slidably connected to the sliding groove.
[0015] As an improved technical solution, wherein: the sliding rod passes through the inside of the third sliding hole, the spring is arranged between the discharge funnel and the circular plate, and the sliding rod is slidably connected to the third sliding hole.
[0016] After adopting the above technical solution, the beneficial effects of the utility model are:
[0017] 1. The utility model drives the first bevel gear on the stirring shaft to rotate through the motor, and the first bevel gear drives the spiral conveying blade on the rotating shaft to rotate through the second bevel gear. The multiple spiral conveying blades can add different ingredients into the stirring tank at the same time. At the same time, the stirring shaft drives the multiple first stirring blades and the second stirring blades to rotate, so that the multiple ingredients in the stirring tank are fully mixed and stirred. The raw materials can be fully mixed through multiple groups of different stirring blades, and multiple feeding pipes are provided on the batching device, so there is no need to add ingredients multiple times, which avoids the stratification of raw materials caused by adding, and reduces the difficulty of mixing raw materials.
[0018] 2. The utility model filters the ingredients added to the feeding hopper through the filter screen, and at the same time, the cam on the stirring shaft is driven to rotate by the motor. The cam intermittently pushes the push rod, and the push rod pushes the filter screen in the direction away from the motor. The filter screen moves in the direction away from the motor and then pushes the circular plate through the sliding rod. The circular plate stretches the spring to generate tension in the spring. Since the spring drives the filter screen to move in the direction close to the motor, the filter screen swings back and forth, thereby avoiding clogging of the filter screen. After filtering through the filter screen, mixing is performed, avoiding quality problems of the produced water-soluble fertilizer, and then reaching the qualified standards, thereby saving a lot of manpower and material resources and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0020] Figure 1 The utility model is a schematic diagram of the overall structure of an automatic batching device for a large amount of water-soluble fertilizer of elements.
[0021] Figure 2 The utility model is a schematic diagram of the conveying and stirring structure of an automatic batching device for a large amount of water-soluble fertilizer of elements.
[0022] Figure 3 The utility model is a schematic cross-sectional structure diagram of an automatic batching device for a large amount of water-soluble fertilizer of elements.
[0023] Figure 4 The utility model is a schematic diagram of the filtering structure of an automatic batching device for a large amount of water-soluble fertilizer of the present invention.
[0024] Figure 5 This is another cross-sectional structural schematic diagram of an automatic batching device for a large amount of water-soluble fertilizer of the utility model.
[0025] Description of reference numerals:
[0026] 1. Mixing tank; 2. Motor; 3. Mixing shaft; 4. First mixing blade; 5. Second mixing blade; 6. First bevel gear; 7. Second bevel gear; 8. Rotating shaft; 9. Spiral conveying blade; 10. Conveying channel; 11. Fixed plate; 12. Feed inlet; 13. U-shaped plate; 14. First sliding hole; 15. Cam; 16. Push rod; 17. Filter screen; 18. Sliding rod; 19. Spring; 20. Circular plate; 21. Feeding hopper; 22. Sliding groove; 23. Second sliding hole; 24. Third sliding hole. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0029] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or a option in which both A and B are satisfied.
[0030] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0031] like Figure 1 and Figure 5As shown together, the present embodiment provides an automatic batching device for a large amount of water-soluble fertilizer of certain elements, including a stirring tank 1, a motor 2 is fixedly provided on the top of the stirring tank 1, the output end of the motor 2 is transmission-connected to a stirring shaft 3, a plurality of first stirring blades 4 are provided on the stirring shaft 3, a plurality of second stirring blades 5 are provided on the stirring shaft 3, a first bevel gear 6 is fixedly provided on the stirring shaft 3, the first bevel gear 6 is correspondingly meshed with the second bevel gear 7, a rotating shaft 8 is fixedly provided on one side of the second bevel gear 7, and a spiral conveying blade 9 is fixedly provided on the rotating shaft 8.
[0032] like Figure 1 and Figure 3 As shown together, a conveying channel 10 is fixedly provided on the outside of the mixing tank 1, a fixing plate 11 is fixedly provided on the inside of the mixing tank 1, a feed port 12 is provided on the top of the conveying channel 10, a U-shaped plate 13 is fixedly provided on the top of the mixing tank 1, and a first sliding hole 14 is provided on the U-shaped plate 13.
[0033] like Figure 2 and Figure 3 As shown together, the rotating shaft 8 is connected to the conveying channel 10 through a bearing, the rotating shaft 8 is connected to the fixed plate 11 through a bearing, the stirring tank 1 is connected to the stirring shaft 3 through a bearing, and the motor 2 is fixedly installed on the top of the U-shaped plate 13.
[0034] like Figure 2 and Figure 4 As shown together, a cam 15 is fixedly provided on the stirring shaft 3, a push rod 16 is provided on one side of the cam 15, a filter screen 17 is fixedly provided on one end of the push rod 16, a sliding rod 18 is fixedly provided on one side of the filter screen 17, the sliding rod 18 passes through the inside of the spring 19, and a circular plate 20 is fixedly provided on one end of the sliding rod 18.
[0035] like Figure 2 and Figure 5 As shown together, a feeding hopper 21 is fixedly provided on the top of the conveying channel 10 , a sliding groove 22 is provided inside the feeding hopper 21 , a second sliding hole 23 is provided on one side of the feeding hopper 21 , and a third sliding hole 24 is provided on the other side of the feeding hopper 21 .
[0036] like Figure 4 and Figure 5 As shown together, the push rod 16 passes through the interior of the first sliding hole 14 , the push rod 16 passes through the interior of the second sliding hole 23 , and the filter screen 17 is arranged in the sliding groove 22 .
[0037] like Figure 4 and Figure 5 As shown together, the sliding rod 18 passes through the interior of the third sliding hole 24 , and the spring 19 is arranged between the unloading funnel 21 and the circular plate 20 .
[0038] When in use, the staff starts the motor 2, and the motor 2 drives the first bevel gear 6 on the stirring shaft 3 to rotate. The first bevel gear 6 drives the spiral conveying blade 9 on the rotating shaft 8 to rotate through the second bevel gear 7. The multiple spiral conveying blades 9 can add different ingredients into the stirring tank 1 at the same time. At the same time, the stirring shaft 3 drives the multiple first stirring blades 4 and the second stirring blades 5 to rotate. The first stirring blades 4 and the second stirring blades 5 fully mix and stir the multiple ingredients in the stirring tank 1. The raw materials can be fully mixed through multiple groups of different stirring blades, and multiple feeding pipes are provided on the batching device. There is no need to add ingredients multiple times, which avoids the stratification of raw materials caused by adding, and reduces the difficulty of mixing raw materials. At the same time, the motor 2 drives the stirring shaft 3 The cam 15 rotates, and the cam 15 intermittently pushes the push rod 16. The push rod 16 pushes the filter 17 in the direction away from the motor 2. The filter 17 moves in the direction away from the motor 2 and then pushes the circular plate 20 through the sliding rod 18. The circular plate 20 stretches the spring 19, causing the spring 19 to generate tension. Due to the tension of the spring 19, the filter 17 is pushed to move in the direction close to the motor 2. Through the joint action of the cam 15 and the spring 19, the filter 17 is made to swing back and forth, thereby avoiding the blockage of the filter 17. After filtering through the filter 17, it is mixed, avoiding the quality problem of the produced water-soluble fertilizer, and then reaching the qualified standard, thereby saving a lot of manpower and material resources and reducing production costs.
[0039] It should be understood that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the protection scope defined by the claims attached to this application.
Claims
1. An automatic batching device for a large amount of water-soluble fertilizer, comprising a stirring tank, characterized in that: A motor is fixedly provided on the top of the stirring tank, and the output end of the motor is connected to a stirring shaft through transmission. The stirring shaft is provided with a plurality of first stirring blades, and the stirring shaft is provided with a plurality of second stirring blades. The stirring shaft is fixedly provided with a first bevel gear, and the first bevel gear is correspondingly meshed with the second bevel gear. A rotating shaft is fixedly provided on one side of the second bevel gear, and a spiral conveying blade is fixedly provided on the rotating shaft.
2. The automatic batching device for water-soluble fertilizer of a large amount of elements according to claim 1 is characterized in that: A conveying channel is fixedly provided on the outside of the stirring tank, a fixing plate is fixedly provided on the inside of the stirring tank, a feeding port is provided on the top of the conveying channel, a U-shaped plate is fixedly provided on the top of the stirring tank, and a first sliding hole is provided on the U-shaped plate.
3. The automatic batching device for a large amount of water-soluble fertilizer according to claim 2 is characterized in that: The rotating shaft is connected to the conveying channel through a bearing, the rotating shaft is connected to the fixed plate through a bearing, the stirring tank is connected to the stirring shaft through a bearing, and the motor is fixedly installed on the top of the U-shaped plate.
4. The automatic batching device for water-soluble fertilizer of a large amount of elements according to claim 3 is characterized in that: A cam is fixedly arranged on the stirring shaft, a push rod is arranged on one side of the cam, a filter screen is fixedly arranged on one end of the push rod, a sliding rod is fixedly arranged on one side of the filter screen, the sliding rod passes through the inside of the spring, and a circular plate is fixedly arranged on one end of the sliding rod.
5. The automatic batching device for water-soluble fertilizer of a large amount of elements according to claim 4 is characterized in that: A material discharge funnel is fixedly provided on the top of the conveying channel, a sliding groove is provided inside the material discharge funnel, a second sliding hole is provided on one side of the material discharge funnel, and a third sliding hole is provided on the other side of the material discharge funnel.
6. The automatic batching device for water-soluble fertilizer of a large amount of elements according to claim 5, characterized in that: The push rod passes through the first sliding hole, the push rod passes through the second sliding hole, and the filter net is arranged in the sliding groove.
7. The automatic batching device for water-soluble fertilizer of a large amount of elements according to claim 6 is characterized in that: The sliding rod passes through the inside of the third sliding hole, and the spring is arranged between the feeding hopper and the circular plate.
