Mixing tank stirring device for emulsifier
By adopting a multi-stage rotating stirring plate and gear transmission system in the emulsifier stirring device, the problem of low efficiency of the existing emulsifier stirring device is solved, and a more efficient emulsifier mixing process is achieved.
Patent Information
- Application Number
- CN202420881445.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing emulsifier stirring device has a simple stirring structure and low stirring efficiency, which leads to more time spent in the emulsifier production process to achieve full mixing, resulting in lower overall efficiency.
A mixing tank stirring device for emulsifier is designed, and multiple stirring rods are coordinated coaxially, so that the multi-stage rotation of the stirring plate is realized through the gear transmission system, ensuring flexible coverage of the stirring range and improving stirring efficiency.
Through the design of the multi-stage rotating stirring plate, the efficiency of emulsifier mixing is significantly improved, the stirring time is reduced, and the overall stirring efficiency is improved.
Smart Images

Figure CN222219259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifier stirring equipment, in particular to a mixing tank stirring device for emulsifier. Background Art
[0002] Emulsifiers are substances that can improve the surface tension between the various constituent phases in an emulsion, forming a uniform and stable dispersion system or emulsion. Emulsifiers are surfactants that can reduce the oil / water interfacial tension and the energy required to form an emulsion, thereby increasing the energy of the emulsion.
[0003] In the production process of emulsifiers, the raw materials of the emulsifiers need to be fully mixed and stirred. Only after sufficient stirring can the various compounds be mixed more fully and evenly, so that the effect of the emulsifier can be maximized. However, the stirring structure of the existing stirring device is simple, and most of the stirring devices have only one axis for rotating stirring, or rotate and stir within the rotation range of one axis. The stirring and mixing is not sufficient, so it also takes more time and cost to stir, resulting in low overall stirring efficiency. Utility Model Content
[0004] Based on this, it is necessary to provide a mixing tank stirring device for emulsifiers to address the problem of low stirring efficiency in the emulsifier production process, which can perform coaxial linkage of multiple stirring rods to achieve position change and fully cover the stirring operation.
[0005] A mixing tank stirring device for an emulsifier comprises a tank body and a cover plate, wherein the cover plate is detachably connected to the tank body, a rotatable first connecting shaft is installed at the center of the cover plate, a turntable is installed at the end of the first connecting shaft, a gear plate is fixedly installed on the top wall of the cover plate, second connecting shafts that rotatably cooperate with the turntable are vertically inserted on opposite sides of the turntable, a first gear meshing with the gear plate is installed on the top of each second connecting shaft, a third connecting shaft rotatably connected to the turntable is vertically inserted on both sides of the turntable, a third gear is fixedly connected to the middle of the third connecting shaft, a second gear meshing with the third gear is installed at the bottom end of each second connecting shaft, the bottom end of the third connecting shaft is fixedly connected to the first connecting plate, a fourth connecting shaft is installed on the end of the first connecting plate away from the third connecting shaft, and a stirring plate is installed on the fourth connecting shaft.
[0006] As a preferred solution, through holes are provided on the sides of the tank body and the cover plate, and fasteners are inserted into the through holes. After the fasteners pass through the through holes, the tank body and the cover plate are connected as a whole.
[0007] As a preferred solution, scrapers are installed on opposite sides of the turntable, the two scrapers are symmetrically distributed about the central axis of the turntable, and the side surface of each scraper is in contact with the inner wall of the tank body.
[0008] As a preferred solution, a U-shaped groove is provided at the bottom of each scraper, an L-shaped bracket is installed on the tank body, the top of the L-shaped bracket has a first clamping block that cooperates with the U-shaped groove, and a first through groove is provided on the L-shaped bracket.
[0009] As a preferred solution, a collecting hopper is installed inside the tank body, the collecting hopper is located below the stirring plate, a discharge pipe is installed at the bottom center of the tank body, and the discharge port of the collecting hopper is located above the discharge channel of the tank body.
[0010] As a preferred solution, a spiral shaft is vertically installed at the end of the first connecting shaft, and the bottom end of the spiral shaft penetrates into the interior of the discharge pipe.
[0011] As a preferred solution, a support frame is installed at the bottom of the tank body.
[0012] The utility model is beneficial in that:
[0013] The turntable in the tank body rotates around the axis of the first connecting shaft, and multiple second connecting shafts distributed on the turntable rotate when the turntable rotates, which can drive multiple stirring plates to rotate in a circle of the tank body. Through the cooperation of the first gear, the second gear and the third gear, the corresponding third connecting shaft can be driven to rotate, prompting the corresponding stirring plate to rotate around the axis of the corresponding third connecting shaft. Through the above linkage, the stirring range of the stirring rod can be flexible and changeable, thereby ensuring that the stirring and mixing efficiency is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of one embodiment;
[0015] Figure 2 In one embodiment Figure 1 A magnified schematic diagram of point A;
[0016] Figure 3 In one embodiment Figure 1 An enlarged schematic diagram of point B.
[0017] Icons: 1. Cover plate; 2. Tank body; 3. First connecting shaft; 4. First bearing seat; 5. Gear plate; 6. Turntable; 8. Second connecting shaft; 9. Third connecting shaft; 10. First connecting plate; 11. Fourth connecting shaft; 12. Stirring plate; 13. Scraper; 131. U-shaped groove; 14. Collecting hopper; 15. Discharge pipe; 16. Screw shaft; 17. Support frame; 18. First gear; 19. Second gear; 20. Third gear; 21. L-shaped bracket; 211. First through groove; 212. First block. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0019] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0021] like Figure 1-Figure 3 As shown,
[0022] As an optional embodiment,
[0023] A mixing tank stirring device for an emulsifier comprises a tank body 2 and a cover plate 1, wherein the cover plate 1 is detachably connected to the tank body 2, a rotatable first connecting shaft 3 is installed at the center of the cover plate 1, a turntable 6 is installed at the end of the first connecting shaft 3, a gear plate 5 is fixedly installed on the top wall of the cover plate 1, second connecting shafts 8 rotatably matched with the turntable 6 are vertically inserted on opposite sides of the turntable 6, a first gear 18 meshing with the gear plate 5 is installed on the top of each second connecting shaft 8, a third connecting shaft 9 rotatably connected to the turntable 6 is vertically inserted on both sides of the turntable 6, a third gear 20 is fixedly connected to the middle of the third connecting shaft 9, a second gear 19 meshing with the third gear 20 is installed at the bottom end of each second connecting shaft 8, a first connecting plate 10 is fixedly connected to the bottom end of the third connecting shaft 9, a fourth connecting shaft 11 is installed on the end of the first connecting plate 10 away from the third connecting shaft 9, and a stirring plate 12 is installed on the fourth connecting shaft 11.
[0024] In the above structure, the cover plate 1 is connected to the tank body 2 in a detachable manner, and the cover plate 1 can be opened to put in the raw materials to be mixed, and then the cover plate 1 is covered on the tank body 2 to realize the closed stirring operation of the stirring process. If the internal raw materials need to be stirred, it is only necessary to control the first connecting shaft 3 to rotate on the cover plate 1, and the cover plate 1 and the first connecting shaft 3 are connected through the first bearing seat 4, and the first connecting shaft 3 can be ensured to rotate on the cover plate 1. The first connecting shaft 3 drives the turntable 6 to rotate on the cover plate 1 as a whole, and the gear plate 5 is fixedly connected to the inner top surface of the cover plate 1. During the rotation of the turntable 6, the second connecting shaft 8 installed on the turntable 6 is driven to rotate synchronously, and the second connecting shaft 8 is eccentrically set on the turntable 6, so the second connecting shaft 8 rotates about the central axis of the turntable 6, which will drive the stirring component below the turntable 6 to rotate about the central axis of the turntable 6 as a whole, and then the tank is completed. The raw materials in the body 2 are mixed; in addition, the first gear 18 and the second gear 19 are connected as a whole through the second connecting shaft 8, and the second connecting shaft 8 is inserted in the turntable 6. The connection between the second connecting shaft 8 and the turntable 6 can also be connected through a bearing seat. The first gear 18 is meshed with the gear plate 5 for transmission, and the second gear 19 and the third gear 20 are meshed with each other at the bottom of the turntable 6 for transmission. Therefore, when the turntable 6 and the second connecting shaft 8 rotate with the first connecting shaft 3 as the center, the first gear 18 moves in a circle along the gear plate 5 to realize the rotation of the second connecting shaft 8 on the turntable 6. The second gear 19 at the other end of the second connecting shaft 8 is meshed with the third gear 20, which can drive the stirring plate 12 to make a circular motion with the third connecting shaft 9 as the center and the length of the first connecting plate 10 as the radius, so as to realize the rotation of each stirring plate 12, which can meet the multi-stage rotation and achieve the purpose of accelerating the stirring and mixing efficiency.
[0025] Based on the first embodiment, Figure 1-Figure 3 As shown,
[0026] Regarding "the cover plate 1 is connected to the tank body 2 in a detachable manner," further explanation is given:
[0027] The sides of the tank body 2 and the cover plate 1 are both provided with through holes, and fasteners are inserted into the through holes. After the fasteners pass through the through holes, the tank body 2 and the cover plate 1 are connected as a whole. The fasteners can be formed by threading a fastening bolt and a fastening nut to complete the positioning of the two. Subsequently, the two can be disassembled and assembled by simply turning the fastening nut.
[0028] The details of "scraper 13" are as follows:
[0029] Scrapers 13 are installed on opposite sides of the turntable 6. The two scrapers 13 are symmetrically distributed about the central axis of the turntable 6. The side of each scraper 13 contacts the inner wall of the tank body 2. The scraper 13 is fixedly connected to the side of the turntable 6. When the turntable 6 rotates, the scraper 13 will scrape off the materials attached to the tank body 2 to ensure that the materials attached to the inner wall are fully mixed. The scraper 13 is vertically installed on the side of the turntable 6, and the required number of scrapers 13 can be installed later as needed.
[0030] The scraper 13 only relies on the connection between the scraper 13 and the turntable 6 as a force support, and its force is still not stable enough. Based on this, the present application designs a structure to ensure the stable force of the scraper 13: a U-shaped groove 131 is provided at the bottom of each scraper 13, an L-shaped bracket 21 is installed on the tank body 2, and the top of the L-shaped bracket 21 has a first clamping block 212 that cooperates with the U-shaped groove 131, and a first through groove 211 is provided on the L-shaped bracket 21. When the scraper 13 rotates in the tank body 2, the U-shaped groove 131 of the scraper 13 slides on the first clamping block 212 of the L-shaped bracket 21 to ensure that both ends of the scraper 13 can be subjected to force, and the material picked up by the scraper 13 flows out smoothly through the first through groove 211.
[0031] A collecting hopper 14 is optionally installed inside the tank body 2, and the collecting hopper 14 is located below the stirring plate 12. A discharge pipe 15 is installed at the bottom center of the tank body 2, and the discharge port of the collecting hopper 14 is located above the discharge channel of the tank body 2. The collecting hopper 14 collects the materials, and the materials inside the tank body 2 can be collected so that the materials can be discharged through the discharge pipe 15.
[0032] At the same time, in order to ensure that the material in the tank body 2 can flow out through the discharge pipe 15 more quickly, a spiral shaft 16 is vertically installed at the end of the first connecting shaft 3, and the bottom end of the spiral shaft 16 is inserted into the interior of the discharge pipe 15. The spiral shaft 16 is driven to rotate by the first connecting shaft 3, and the dragon blades on the spiral shaft 16 push the material downward, so that the material moves downward in the discharge pipe 15.
[0033] In order to support the tank body 2 and ensure that the tank body 2 has a certain height from the ground, a support frame 17 is installed at the bottom of the tank body 2.
[0034] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A mixing tank stirring device for an emulsifier, characterized in that: The invention comprises a tank body (2) and a cover plate (1), wherein the cover plate (1) is detachably connected to the tank body (2), a rotatable first connecting shaft (3) is installed at the center of the cover plate (1), a rotating disk (6) is installed at the end of the first connecting shaft (3), a gear disk (5) is fixedly installed on the top wall of the cover plate (1), second connecting shafts (8) that are rotatably matched with the rotating disk (6) are vertically inserted on opposite sides of the rotating disk (6), and a first gear (18) that meshes with the gear disk (5) is installed at the top end of each second connecting shaft (8), and the rotating disk (5) is fixedly installed with a gear disk (5). 6), both sides of which are vertically interspersed with third connecting shafts (9) rotatably connected thereto, a third gear (20) is fixedly connected to the middle of the third connecting shaft (9), a second gear (19) meshing with the third gear (20) is installed at the bottom end of each of the second connecting shafts (8), a first connecting plate (10) is fixedly connected to the bottom end of the third connecting shaft (9), a fourth connecting shaft (11) is installed on the end of the first connecting plate (10) away from the third connecting shaft (9), and a stirring plate (12) is installed on the fourth connecting shaft (11).
2. The stirring device for an emulsifier mixing tank according to claim 1, characterized in that: The sides of the tank body (2) and the cover plate (1) are both provided with through holes, and fasteners are inserted into the through holes. After the fasteners pass through the through holes, the tank body (2) and the cover plate (1) are connected as a whole.
3. The stirring device for an emulsifier mixing tank according to claim 1, characterized in that: Scrapers (13) are installed on opposite sides of the rotating disk (6), and the two scrapers (13) are symmetrically distributed about the central axis of the rotating disk (6). The side surface of each scraper (13) contacts the inner wall of the tank body (2).
4. The stirring device for an emulsifier mixing tank according to claim 3, characterized in that: A U-shaped groove (131) is provided at the bottom of each scraper (13); an L-shaped bracket (21) is installed on the tank body (2); a first clamping block (212) is provided at the top end of the L-shaped bracket (21) for matching with the U-shaped groove (131); and a first through groove (211) is provided on the L-shaped bracket (21).
5. The stirring device for a mixing tank for an emulsifier according to claim 1, characterized in that: A collecting hopper (14) is installed inside the tank body (2), and the collecting hopper (14) is located below the stirring plate (12). A discharge pipe (15) is installed at the bottom center of the tank body (2), and the discharge port of the collecting hopper (14) is located above the discharge channel of the tank body (2).
6. The stirring device for an emulsifier mixing tank according to claim 5, characterized in that: A spiral shaft (16) is vertically mounted at the end of the first connecting shaft (3), and the bottom end of the spiral shaft (16) penetrates into the interior of the discharge pipe (15).
7. The stirring device for a mixing tank for an emulsifier according to claim 1, characterized in that: A support frame (17) is installed at the bottom of the tank body (2).
