Dye mixing equipment for combed cotton knitted mercerized cloth

By designing a dye mixing equipment with a stable base and a mixing box, the problem of difficult operation and long mixing process of cotton knitted mercerized cloth dyeing barrels is solved, and efficient dye mixing and filtration is achieved, which improves the reliability and maintenance convenience of the equipment.

CN222219294UActive Publication Date: 2024-12-24FOSHAN CITY SHUNDE GOLDTEX GRP CO LTD
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Patent Information

Application Number
CN202420993922.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The dyeing barrel of cotton knitted mercerized fabric has a large quality, difficult operation, complex dyeing process, different requirements of different materials, the dye has strong viscosity at room temperature, weak diffusion, and a long mixing process, which affects efficiency.

Method used

Designed a dye mixing device including a stable base and a mixing box, equipped with a mixing motor, a guide ring, a bracket, a release assembly and a thermal insulation assembly, sealing and discharge through an electric telescopic rod and a limiting plate, using a cone The tubes and filter plates are dye filtration and heating to improve equipment reliability and maintenance convenience.

Benefits of technology

The sealing and filtration functions prevent dye accumulation and impurities from entering, improving dye mixing efficiency and equipment reliability, and simplifying the maintenance and cleaning process.

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Abstract

The utility model discloses a combed cotton knitted mercerized cloth dye mixing device which comprises a stable base and a mixing box body, the bottom of the mixing box body is fixedly connected with the top of the stable base, the top of the mixing box body is fixedly connected with a stirring motor, and the bottom end of an output shaft of the stirring motor is fixedly connected with a stirring blade. The bottom of the stirring blade penetrates through the mixing box body and extends into the mixing box body, and the bottom of the inner wall of the mixing box body is fixedly connected with a material guide inclined ring. According to the dye mixing equipment for the combed cotton knitted mercerized cloth, by means of the arrangement of the releasing assembly, the equipment can regulate and control a sealing piston circular plate through an electric telescopic rod, sealing of a discharging pipe is completed, and by means of the arrangement of a limiting plate, once dye is released through the discharging pipe, the dye cannot be accumulated in the discharging pipe, a dye barrel is prevented from being rotated, and the working efficiency is improved. And the operation reliability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye mixing equipment, in particular to a dye mixing equipment for combed cotton knitted mercerized cloth. Background Art

[0002] Dyeing knitted fabrics is a complex process that requires multiple steps to complete.

[0003] The patent with announcement number CN218871846U discloses a dye mixing device for chemical fiber cloth production, including a barrel, a support assembly and a stirring assembly, wherein the slide is equipped with a slidingly connected support frame, and the top of the support frame is provided with a mounting groove, wherein the mounting groove is equipped with a plurality of rotatably connected transmission rollers, and the transmission rollers are slidably mounted in the slide on the barrel. The dye mixing device for chemical fiber cloth production provided by the utility model, when the dye mixing work is completed, the electric push rod is opened to shrink the electric push rod, and then the barrel is rotated by the handle, and the barrel is used to drive the feed pipe to rotate together, and when the feed pipe rotates to the bottom, the rotation is stopped, and the solenoid valve on the feed pipe is opened, and the unloading work can be carried out, so as to avoid the problem that part of the dye is located out during the dye mixing work, which may cause the stirring paddle to be unable to stir and mix this part of the dye.

[0004] The above patent adopts the method of rotating the dye barrel to prevent the dye in the discharge pipe from being stirred. In actual production, the mass of the cotton knitted mercerized cloth dyeing barrel is as high as hundreds of kilograms, which is extremely heavy and difficult to operate. Dyeing is a complicated process. Different materials have different requirements for dyeing. Multiple dyes are needed when mixing dyes. Many dyes have strong viscosity and weak diffusion when working at room temperature. They are easily mixed with impurity particles inside. The mixing process is very long at room temperature, which affects the efficiency of dye mixing. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a dye mixing equipment for combed cotton knitted mercerized cloth, which solves the problem that the dyeing barrel of cotton knitted mercerized cloth is extremely heavy and difficult to operate, dyeing is a complicated process, different materials have different requirements for dyeing, and multiple dyes are needed when mixing dyes. Many dyes have strong viscosity and weak diffusion when working at room temperature, and are easily mixed with impurity particles inside. The mixing process at room temperature is very long, which affects the efficiency of dye mixing.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a dye mixing device for combed cotton knitted mercerized cloth, comprising a stable base and a mixing box, the bottom of the mixing box is fixedly connected to the top of the stable base, the top of the mixing box is fixedly connected to a stirring motor, the bottom end of the output shaft of the stirring motor is fixedly connected to a stirring blade, the bottom of the stirring blade penetrates the mixing box and extends to the inside of the mixing box, the bottom of the inner wall of the mixing box is fixedly connected to a material guide oblique ring, the inner wall of the material guide oblique ring is fixedly connected to a bracket, and the bottom of the stirring blade The top of the bracket is rotatably connected, and the bottom of the mixing box is connected to a release component for discharging the mixed dye. The release component includes a discharge pipe connected to the middle of the bottom of the mixing box. A support frame is fixedly connected between the two sides of the inner wall of the discharge pipe, one side of the support frame is fixedly connected to an electric telescopic rod, one end of the electric telescopic rod is fixedly connected to a sealing piston circular plate, the top of the sealing piston circular plate is fixedly connected to a limiting plate, the top of the mixing box is connected to a feeding component for dye proportioning, and the surface of the mixing box is fixedly connected to an insulation component for maintaining the activity of the dye.

[0007] Preferably, the feed assembly comprises a conical tube connected to one side of the top of the mixing box, and a clamping block is fixedly connected to the top of the outer surface of the conical tube.

[0008] Preferably, a card slot is provided on the top of the card block, and an embedded column is movably connected to the inner wall of the card slot.

[0009] Preferably, a load-bearing filter plate is fixedly connected to the top of the embedded column, and anti-slip protrusions are provided on the edge of the load-bearing filter plate.

[0010] Preferably, the heat preservation component comprises a contact block fixedly connected to the surface of the mixing box, and an embedding groove is provided on the surface of the contact block.

[0011] Preferably, an inner wall of the embedding groove is movably connected to an electric heating plate, and a handle is fixedly connected to one side of the electric heating plate.

[0012] Beneficial Effects

[0013] The utility model provides a dye mixing device for combed cotton knitted mercerized cloth. Compared with the prior art, it has the following beneficial effects:

[0014] (1) The dye mixing device for combed cotton knitted mercerized cloth is connected to a release assembly for discharging the mixed dye through the bottom of a mixing box, the release assembly includes a discharge pipe connected to the middle of the bottom of the mixing box, a support frame is fixedly connected between the two sides of the inner wall of the discharge pipe, an electric telescopic rod is fixedly connected to one side of the support frame, a sealing piston circular plate is fixedly connected to one end of the electric telescopic rod, and a limiting plate is fixedly connected to the top of the sealing piston circular plate. By using the setting of the release assembly, the device can adjust the sealing piston circular plate through the electric telescopic rod to complete the sealing of the discharge pipe, and by setting the limiting plate, once the dye is released through the discharge pipe, the dye will not accumulate in the discharge pipe, so as to avoid the rotation of the dye cylinder, thereby improving the operating reliability of the device.

[0015] (2) The dye mixing device for combed cotton knitted mercerized cloth comprises a conical tube connected to one side of the top of a mixing box through a feeding component, a clamping block is fixedly connected to the top of the outer surface of the conical tube, a clamping groove is provided on the top of the clamping block, an embedded column is movably connected to the inner wall of the clamping groove, a bearing filter plate is fixedly connected to the top of the embedded column, and an anti-slip convex point is provided on the edge of the bearing filter plate, and a heat preservation component comprises a contact block fixedly connected to the surface of the mixing box, an embedded groove is provided on the surface of the contact block, an electric heating plate is movably connected to the inner wall of the embedded groove, and a handle is fixedly connected to one side of the electric heating plate. By utilizing the setting of the feeding component, the device can filter the dye through the bearing filter plate to prevent the dye mixed with impurity particles with strong viscosity from entering the mixing box. In addition, the conical tube is adopted to facilitate unloading and cleaning by the staff. When the bearing filter plate is fully loaded, it can be disassembled and replaced by pulling it up. By utilizing the setting of the heat preservation component, the mixing box is directly heated by the electric heating plate. When it is maintained, it can be removed quickly and conveniently, and the maintenance is simple and easy to perform. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a cross-sectional view of the utility model;

[0018] Figure 3 For this utility model Figure 2 A partial enlarged view of the middle A;

[0019] Figure 4 For this utility model Figure 2 A partial enlarged view of point B in the middle.

[0020] In the figure: 1. Stable base; 2. Mixing box; 3. Stirring motor; 4. Stirring blade; 5. Material guide bevel ring; 6. Bracket; 7. Release assembly; 71. Discharge pipe; 72. Support frame; 73. Electric telescopic rod; 74. Sealing piston round plate; 75. Limiting plate; 8. Feed assembly; 81. Conical tube; 82. Block; 83. Slot; 84. Embedded column; 85. Load-bearing filter plate; 9. Insulation assembly; 91. Contact block; 92. Embedded slot; 93. Electric heating plate; 94. Handle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 , the utility model provides two technical solutions:

[0023] Embodiment 1, a dye mixing device for combed cotton knitted mercerized cloth, comprises a stable base 1 and a mixing box 2, the bottom of the mixing box 2 is fixedly connected to the top of the stable base 1, the top of the mixing box 2 is fixedly connected to a stirring motor 3, the bottom end of the output shaft of the stirring motor 3 is fixedly connected to a stirring blade 4, the bottom of the stirring blade 4 passes through the mixing box 2 and extends to the inside of the mixing box 2, the bottom of the inner wall of the mixing box 2 is fixedly connected to a material guide oblique ring 5, the inner wall of the material guide oblique ring 5 is fixedly connected to a bracket 6, the bottom of the stirring blade 4 is rotatably connected to the top of the bracket 6, the bottom of the mixing box 2 is connected to a release component 7 for discharging the mixed dye, the release component 7 comprises a discharge pipe 71 connected to the middle of the bottom of the mixing box 2, and two inner walls of the discharge pipe 71 are connected to the discharge pipe 71. A support frame 72 is fixedly connected between the sides, an electric telescopic rod 73 is fixedly connected to one side of the support frame 72, one end of the electric telescopic rod 73 is fixedly connected to a sealing piston circular plate 74, the top of the sealing piston circular plate 74 is fixedly connected to a limiting plate 75, the top of the mixing box 2 is connected to a feeding component 8 for dye proportioning, and the surface of the mixing box 2 is fixedly connected to an insulation component 9 for maintaining the activity of the dye. By utilizing the setting of the release component 7, the equipment can regulate the sealing piston circular plate 74 through the electric telescopic rod 73, complete the sealing of the discharge pipe 71, and through the setting of the limiting plate 75, once the dye is released through the discharge pipe 71, the dye will not accumulate in the discharge pipe 71, thereby avoiding rotation of the dye cylinder and improving the reliability of the device operation.

[0024] Embodiment 2, which is mainly different from Embodiment 1, is a dye mixing device for combed cotton knitted mercerized cloth, wherein a feed assembly 8 comprises a conical tube 81 connected to one side of the top of a mixing box 2, a clamping block 82 is fixedly connected to the top of the outer surface of the conical tube 81, a clamping groove 83 is provided on the top of the clamping block 82, an embedded column 84 is movably connected to the inner wall of the clamping groove 83, a load-bearing filter plate 85 is fixedly connected to the top of the embedded column 84, and an anti-slip convex point is provided on the edge of the load-bearing filter plate 85, and a heat preservation assembly 9 comprises a contact block 91 fixedly connected to the surface of the mixing box 2, an embedded groove 92 is provided on the surface of the contact block 91, and an embedded groove 92 is movably connected to the inner wall of the embedded groove 92 The electric heating plate 93 can select PTC as the heating material. A handle 94 is fixedly connected to one side of the electric heating plate 93. By utilizing the setting of the feeding component 8, the equipment can filter the dye through the supporting filter plate 85 to prevent the dye mixed with impurity particles with strong viscosity from entering the mixing box 2. In addition, the tapered tube 81 is used to facilitate unloading and cleaning by the staff. When the supporting filter plate 85 is fully loaded, it can be disassembled and replaced by pulling it up. By utilizing the setting of the insulation component 9, the mixing box 2 is directly heated by the electric heating plate 93. When maintaining it, it can be removed quickly and conveniently, and the maintenance is simple and easy to perform.

[0025] Mercerization refers to cotton being treated with a concentrated caustic soda solution, which applies tension to increase the diameter of the cotton fibers and make them rounder, eliminate the original wrinkles on the surface, increase the intensity of reflected light, and give the fabric a silky luster. Combed cotton knitted mercerized fabric refers to combed cotton knitted fabric that has been mercerized. The fabric is printed and dyed after being treated with caustic soda, and impurity particles in the dye must be removed, otherwise the impurity particles can directly damage the fabric.

[0026] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0027] During operation, the dye is poured onto the top of the supporting filter plate 85. After being filtered by the supporting filter plate 85, the dye flows into the interior of the mixing box 2 through the conical tube 81. When the supporting filter plate 85 is fully loaded, the supporting filter plate 85 is pulled up, the embedded column 84 is separated from the card slot 83, and the supporting filter plate 85 is replaced and reinstalled on the top of the card block 82. The electric heating plate 93 is turned on to heat the mixing box 2, and the stirring motor 3 is turned on to stir the mixed dye through the stirring blade 4. At this time, the discharge pipe 71 does not accumulate dye, and the mixing When the combined dye is released, the electric telescopic rod 73 is extended, and the sealing piston circular plate 74 drives the limit plate 75 to move upward. After the surface of the sealing piston circular plate 74 is separated from the inner wall of the discharge pipe 71, the mixed dye in the mixing box 2 is discharged outward directly through the discharge pipe 71 along the guide bevel ring 5 under the action of gravity. When the electric heating plate 93 has been working for a long time and needs maintenance, pull up the handle 94 to separate the bottom of the electric heating plate 93 from the embedded groove 92 on the surface of the contact block 91, reinstall it after maintenance, and restore the device when the device is completely used.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dye mixing device for combed cotton knitted mercerized cloth, comprising a stable base (1) and a mixing box (2), wherein the bottom of the mixing box (2) is fixedly connected to the top of the stable base (1), characterized in that: The top of the mixing box (2) is fixedly connected to a stirring motor (3), the bottom end of the output shaft of the stirring motor (3) is fixedly connected to a stirring blade (4), the bottom of the stirring blade (4) passes through the mixing box (2) and extends into the interior of the mixing box (2), the bottom of the inner wall of the mixing box (2) is fixedly connected to a material guide bevel ring (5), the inner wall of the material guide bevel ring (5) is fixedly connected to a bracket (6), the bottom of the stirring blade (4) is rotatably connected to the top of the bracket (6), the bottom of the mixing box (2) is connected to a release component (7) for discharging the mixed dye, and the release component (7) ) comprises a discharge pipe (71) connected to the middle of the bottom of a mixing box (2), a support frame (72) is fixedly connected between the two sides of the inner wall of the discharge pipe (71), one side of the support frame (72) is fixedly connected to an electric telescopic rod (73), one end of the electric telescopic rod (73) is fixedly connected to a sealing piston circular plate (74), the top of the sealing piston circular plate (74) is fixedly connected to a limiting plate (75), the top of the mixing box (2) is connected to a feeding component (8) for dye proportioning, and the surface of the mixing box (2) is fixedly connected to an insulation component (9) for maintaining the activity of the dye.

2. The dye mixing device for combed cotton knitted mercerized cloth according to claim 1, characterized in that: The feed assembly (8) comprises a conical tube (81) connected to one side of the top of the mixing box (2), and a clamping block (82) is fixedly connected to the top of the outer surface of the conical tube (81).

3. The dye mixing device for combed cotton knitted mercerized cloth according to claim 2, characterized in that: A card slot (83) is provided on the top of the card block (82), and an embedded column (84) is movably connected to the inner wall of the card slot (83).

4. The dye mixing device for combed cotton knitted mercerized fabric according to claim 3, characterized in that: A supporting filter plate (85) is fixedly connected to the top of the embedded column (84), and anti-slip protrusions are arranged on the edge of the supporting filter plate (85).

5. The dye mixing device for combed cotton knitted mercerized fabric according to claim 1, characterized in that: The heat preservation component (9) comprises a contact block (91) fixedly connected to the surface of the mixing box (2), and an embedding groove (92) is provided on the surface of the contact block (91).

6. The dye mixing device for combed cotton knitted mercerized fabric according to claim 5, characterized in that: An electric heating plate (93) is movably connected to the inner wall of the embedding groove (92), and a handle (94) is fixedly connected to one side of the electric heating plate (93).