Spraying device for guardrail processing

By designing the spraying device for guardrail processing, using carts, paint storage boxes, extraction pumps and motor systems, the problem of manual spraying cannot ensure uniformity, achieving uniform spraying and roller brushing of paint on guardrails, and improving the spraying of guardrails quality.

CN222219998UActive Publication Date: 2024-12-24ANHUI WANRUI GUARDRAIL CO LTD
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Patent Information

Application Number
CN202420887716.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-24
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the spraying of existing guardrails, due to manual operation, the uniformity of paint spraying cannot be guaranteed, which affects the final quality of the guardrails.

Method used

A spraying device for guardrail processing is designed, including a cart, a paint storage box, a extraction pump, a brushing drum and a motor system. Through the joint action of the No. 2 motor, gear and transmission belt, multiple brushing drums are assisted to rotate and drive the guardrail. Move in a straight line at a constant speed and evenly spray and roll brush through the painted parts.

Benefits of technology

The uniform spraying and rolling brushing of paint on the guardrail is achieved, the quality of the guardrail is improved, and the uniform distribution of paint is ensured.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222219998U_ABST
    Figure CN222219998U_ABST
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Abstract

The utility model provides a spraying device for guardrail processing, which relates to the technical field of guardrail processing and comprises a cart, a paint storage box is fixed above the cart, a draw-off pump is fixed on the paint storage box, a delivery pipe is mounted between the paint storage box and the draw-off pump, connecting plates are fixed on two sides of the cart, and the draw-off pump is fixed on the delivery pipe. A guardrail is placed between the brushing rollers, the brushing rollers are controlled to rotate to drive the guardrail to move linearly at a constant speed, the paint spraying piece sprays paint on the guardrail during the period, meanwhile, after paint is sprayed on the guardrail, the rolling brushing rollers can uniformly roll and brush the guardrail in a unified mode, and it is guaranteed that the paint on the guardrail can be uniformly sprayed.
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Description

Technical Field

[0001] The utility model relates to the technical field of guardrail processing, in particular to a spraying device for guardrail processing. Background Art

[0002] The guardrail structure is generally divided into main poles and columns. The main pole is often called the main pipe, and the column can also be called the riser, which is used to support the main pipe. Guardrails are often seen in life, such as stair guardrails, balcony guardrails, bridge guardrails, etc.

[0003] However, in the prior art, in order to extend the service life of the existing metal guardrails, paint is generally sprayed on the surface, but most of the existing guardrails are sprayed manually, and the manual spraying process cannot ensure uniform spraying of the paint, which will affect the quality of the final spraying process of the guardrail. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art: most of the existing guardrails are sprayed manually, and the manual spraying process cannot ensure uniform paint spraying, which will affect the quality of the final spraying process of the guardrail.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a spraying device for guardrail processing, comprising a cart, a paint storage box is fixed on the top of the cart, and an extraction pump is fixed on the paint storage box, a delivery pipe is installed between the paint storage box and the extraction pump, connecting plates are fixed on both sides of the cart, and a cross plate is provided at the upper end of the connecting plate, a mounting plate is provided at the lower end of the cross plate, and two groups of mounting plates are provided, a paint brush roller is rotatably connected to the mounting plate, and there are several paint brush rollers, a paint spraying part is provided on one side of the mounting plate, a diversion pipe is fixed between the paint spraying part and the extraction pump, an empty slot is opened in the mounting plate, and a gear is provided in the empty slot, the gear is fixed to the rotating shaft of the paint brush roller, and a transmission belt is meshed on the gear, a No. 2 motor is fixed on the mounting plate, and the output shaft of the No. 2 motor passes through the mounting plate and is fixedly connected to one of the gears.

[0006] As a preferred implementation, an electric telescopic rod is embedded and fixed in the connecting plate, and one end of the electric telescopic rod is fixedly connected to the cross plate.

[0007] As a preferred embodiment, a No. 1 motor is fixed to one side of the horizontal plate, a screw rod is fixed to the output end of the No. 1 motor, and the screw rod is rotatably connected to the horizontal plate, wherein the upper half of one group of mounting plates is fixed to the horizontal plate, and the upper half of the other group of mounting plates is slidably connected to the horizontal plate and threadedly connected to the screw rod.

[0008] As a preferred embodiment, a fixing plate is fixed on the surface of the mounting plate, and a slide rail column is fixed on the surface of the fixing plate, and the slide rail column is slidably connected to the painting part.

[0009] As a preferred embodiment, a plug-in is fixedly connected to the surface of the fixing plate, and the plug-in is snap-connected with the paint spraying part.

[0010] Compared with the prior art, the advantages and positive effects of the utility model are:

[0011] The utility model, with the help of the No. 2 motor, gears and transmission belts, assists multiple painting rollers to rotate simultaneously, and the guardrail is placed between the painting rollers. The rotating painting rollers will drive the guardrail to move in a uniform straight line, during which the paint sprayer sprays the guardrail. After the guardrail is sprayed with paint, the rolling painting rollers will uniformly roll and brush the guardrail to ensure that the paint on the guardrail can be sprayed evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the overall structure of a spraying device for guardrail processing provided by the utility model;

[0013] Figure 2 A schematic diagram of the structure around the connecting plate and the horizontal plate of a spraying device for guardrail processing provided by the utility model;

[0014] Figure 3 A schematic diagram of the structure inside a mounting plate of a spraying device for guardrail processing provided by the utility model;

[0015] Figure 4 A spraying device for guardrail processing provided by the utility model Figure 2 Enlarged view of point A in the middle.

[0016] Legend:

[0017] 1. Trolley; 2. Paint storage box; 3. Extraction pump; 4. Connecting plate; 5. Electric telescopic rod; 6. Horizontal plate; 7. No. 1 motor; 8. Screw rod; 9. Mounting plate; 10. Paint roller; 11. Paint spraying parts; 12. Fixed plate; 13. Slide rail column; 14. Plug-in; 15. Gear; 16. Transmission belt; 17. No. 2 motor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example 1

[0020] like Figure 1-4 As shown, the utility model provides a technical solution: a spraying device for guardrail processing, comprising a cart 1, a paint storage box 2 is fixed above the cart 1, the paint storage box 2 is used to store paint, and an extraction pump 3 is fixed on the paint storage box 2, a delivery pipe is installed between the paint storage box 2 and the extraction pump 3, with the help of the extraction pump 3, the paint in the paint storage box 2 is conveniently extracted, and then transported to the paint spraying part 11 for spraying operation, connecting plates 4 are fixed on both sides of the cart 1, and a cross plate 6 is provided at the upper end of the connecting plate 4, and a mounting plate 9 is provided at the lower end of the cross plate 6, and two groups of mounting plates 9 are provided, a paint brush roller 10 is rotatably connected to the mounting plate 9, and the paint brush roller 10 is provided with a plurality of paint brush rollers, and a paint spraying part 11 is provided on one side of the mounting plate 9, the guardrail is placed between the paint brush rollers 10, and the guardrail is driven to rotate at a uniform speed by controlling the rotation of the paint brush roller 10 Linear motion, during which the paint spraying part 11 sprays the guardrail. After the guardrail is sprayed with paint, the rolling paint roller 10 will uniformly roll and brush the guardrail to ensure that the paint on the guardrail can be evenly sprayed. A diversion pipe is fixed between the paint spraying part 11 and the extraction pump 3. An empty slot is opened in the mounting plate 9, and a gear 15 is arranged in the empty slot. The gear 15 is fixed to the rotating shaft of the paint roller 10, and a transmission belt 16 is meshed on the gear 15. A No. 2 motor 17 is fixed on the mounting plate 9, and the output shaft of the No. 2 motor 17 passes through the mounting plate 9 and is fixedly connected to one of the gears 15. The No. 2 motor 17 serves as a power source, which is convenient for controlling the rotational movement of the paint roller 10, and with the help of the gear 15 and the transmission belt 16, the single No. 2 motor 17 can control the simultaneous rotational movement of multiple paint rollers 10, thereby improving the utilization rate of the No. 2 motor 17.

[0021] Example 2

[0022] like Figure 1-4As shown, an electric telescopic rod 5 is embedded and fixed in the connecting plate 4, and one end of the electric telescopic rod 5 is fixedly connected to the cross plate 6. During normal spraying operation, the mounting plate 9 near the lower end is grounded. When the spraying is completed and the cart 1 needs to be pushed to move, the cross plate 6 is lifted as a whole by extending the electric telescopic rod 5, so that the mounting plate 9 at the lower end is separated from the ground to avoid wear during movement. A No. 1 motor 7 is fixed to one side of the cross plate 6, and a screw rod 8 is fixed to the output end of the No. 1 motor 7, and the screw rod 8 is rotatably connected to the cross plate 6. The upper half of one group of mounting plates 9 is fixed to the cross plate 6, and the upper half of the other group of mounting plates 9 is slidably connected to the cross plate 6 and is threadedly connected to the screw rod 8. With the help of the No. 1 motor 7 and the screw rod 8, one group of mounting plates 9 can be controlled to carry the paint roller 10 to move to change the two groups of paint rollers. The distance between 10 is convenient for adapting to guardrails of different widths and improving the practicability of the device. A fixing plate 12 is fixed on the surface of the mounting plate 9, and a slide rail column 13 is fixed on the surface of the fixing plate 12. The slide rail column 13 is slidably connected to the paint spraying part 11. In order to prevent the paint roller 10 from absorbing too much paint on its own surface when rolling the guardrail when it is dry, thereby reducing the adhesion of the guardrail paint, the paint roller 10 is generally wetted with paint in advance. With the help of the slide rail column 13, the paint spraying part 11 can be stably moved left and right to wet the paint roller 10. A plug-in 14 is fixedly connected to the surface of the fixing plate 12, and the plug-in 14 is engaged with the paint spraying part 11. The plug-in 14 is engaged and fixed to the paint spraying part 11, which improves the stability of the paint spraying part 11 when it is stationary and ensures the quality of subsequent painting.

[0023] Working principle:

[0024] like Figure 1-4 As shown, when the utility model is in use, the user first pushes the cart 1 to the specified position, then contracts the electric telescopic rod 5 in the connecting plate 4, so that the horizontal plate 6 drops as a whole, and the lower mounting plate 9 contacts the ground, and then starts the No. 2 motor 17 to drive the gear 15 and the transmission belt 16 to move, thereby driving the paint roller 10 to rotate, and then manually pushes the paint spraying part 11 to release the connection with the plug-in 14 and move along the slide rail column 13. During this period, the extraction pump 3 is turned on to extract the paint in the paint storage box 2 and spray it at the paint spraying part 11, and the rotating paint brush roller 10 is pre-moistened. After completion, the extraction pump 3 is turned off and the paint spraying part 11 is returned to its position, and the next step of spraying the guardrail is carried out.

[0025] Next, place one end of the guardrail between the two paint spraying parts 11 and contact it with the paint roller 10. Then, according to the width of the guardrail, start the No. 1 motor 7 to drive the screw 8 to rotate, and then control a group of mounting plates 9 to move, so as to change the distance between the two groups of paint rollers 10 to adapt the guardrail. After the adaptation is completed, restart the extraction pump 3 to allow the paint spraying part 11 to spray the guardrail. At the same time, the rotating paint roller 10 will drive the guardrail to move in a uniform straight line to ensure uniform spraying. After the guardrail is sprayed with paint, the rolling paint roller 10 will uniformly roll and brush the guardrail to further ensure the uniform distribution of paint on the guardrail.

[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A spraying device for guardrail processing, comprising a cart (1), characterized in that: A paint storage box (2) is fixed above the cart (1), and an extraction pump (3) is fixed on the paint storage box (2), and a delivery pipe is installed between the paint storage box (2) and the extraction pump (3). Connecting plates (4) are fixed on both sides of the cart (1), and a transverse plate (6) is arranged at the upper end of the connecting plate (4), and a mounting plate (9) is arranged at the lower end of the transverse plate (6), and two groups of mounting plates (9) are arranged, and a paint roller (10) is rotatably connected to the mounting plate (9), and the paint roller (10) is provided with a plurality of A paint spraying part (11) is provided on one side of the mounting plate (9), a shunt pipe is fixed between the paint spraying part (11) and the extraction pump (3), an empty slot is opened in the mounting plate (9), and a gear (15) is provided in the empty slot, the gear (15) is fixed to the rotating shaft of the paint roller (10), and a transmission belt (16) is meshed on the gear (15), a second motor (17) is fixed on the mounting plate (9), and the output shaft of the second motor (17) passes through the mounting plate (9) and is fixedly connected to one of the gears (15).

2. A spraying device for guardrail processing according to claim 1, characterized in that: An electric telescopic rod (5) is embedded and fixed in the connecting plate (4), and one end of the electric telescopic rod (5) is fixedly connected to the horizontal plate (6).

3. A spraying device for guardrail processing according to claim 1, characterized in that: A first motor (7) is fixed on one side of the transverse plate (6), a screw rod (8) is fixed on the output end of the first motor (7), and the screw rod (8) is rotatably connected with the transverse plate (6), the upper half of one group of mounting plates (9) is fixed to the transverse plate (6), and the upper half of another group of mounting plates (9) is slidably connected to the transverse plate (6) and is threadedly connected to the screw rod (8).

4. A spraying device for guardrail processing according to claim 1, characterized in that: A fixing plate (12) is fixed on the surface of the mounting plate (9), and a slide rail column (13) is fixed on the surface of the fixing plate (12), and the slide rail column (13) is slidably connected to the spray paint part (11).

5. A spraying device for guardrail processing according to claim 4, characterized in that: A plug-in unit (14) is fixedly connected to the surface of the fixing plate (12), and the plug-in unit (14) is snap-connected to the paint spraying unit (11).