Interior inspection device

By designing automated visual inspection equipment, using components such as racks, workbenches, mobile platforms and conveyors, automated visual inspection of electrical products is achieved, solving the problems of low manual inspection efficiency and large errors, and improving inspection Efficiency and accuracy.

CN222220352UActive Publication Date: 2024-12-24思灵(深圳)智能机器人科技有限责任公司
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Patent Information

Application Number
CN202323426923.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-24
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The existing product visual inspection methods mainly rely on manual inspection, resulting in large labor consumption, large errors and low efficiency.

Method used

A visual inspection device is designed, including a rack, a workbench, a mobile platform and a conveyor device. The workpiece to be inspected is limited to a predetermined position by positioning components and inspected by the inspection device. The mobile platform can achieve two-dimensional or three-dimensional Movement, combined with the loading device and the reflow device, realizes automatic inspection.

Benefits of technology

It improves inspection efficiency, reduces workers' labor intensity, and realizes efficient automated visual inspection. It is suitable for assembly and quality inspection of electrical products such as mobile phones and tablets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides interior inspection equipment. The interior inspection equipment comprises a rack; the working table is arranged on the machine frame; the movable platform is arranged on the rack, and an inspection device is arranged on the movable platform; the conveying device is used for conveying a to-be-inspected workpiece, the conveying device comprises a positioning assembly, and the to-be-inspected workpiece is limited to a preset position through the positioning assembly, so that the to-be-inspected workpiece is inspected through the inspection device.
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Description

Technical Field

[0001] The present invention relates to an internal inspection device, belonging to the technical field of automation equipment. Background Art

[0002] During or after assembly, electrical products such as mobile phones and tablets need to undergo an internal inspection, such as checking whether the screws are floating, whether the battery is high, whether there are foreign objects, whether the outer shell is flat, etc., in order to meet the factory requirements for the product.

[0003] Most of the existing product internal inspection methods use manual inspection and judgment, which consumes a lot of labor, has large inspection errors and low efficiency. Utility Model Content

[0004] In order to solve one of the above technical problems, the present disclosure provides an internal inspection device.

[0005] According to one aspect of the present disclosure, there is provided an internal inspection device, comprising:

[0006] frame;

[0007] A workbench, wherein the workbench is arranged on the frame;

[0008] a mobile platform, the mobile platform being arranged on the frame and having an inspection device arranged on the mobile platform; and

[0009] A conveying device is used to convey a workpiece to be inspected, wherein the conveying device includes a positioning component, and the workpiece to be inspected is restricted to a predetermined position by the positioning component so that the workpiece to be inspected can be inspected by an inspection device.

[0010] According to the internal inspection equipment of at least one embodiment of the present disclosure, the mobile platform is a two-dimensional motion platform or a three-dimensional motion platform, and the inspection device can realize two-dimensional motion or three-dimensional motion along with the mobile platform.

[0011] According to at least one embodiment of the present disclosure, the internal inspection device further includes:

[0012] A loading device is connected to the conveying device so that when a workpiece to be inspected is placed on the loading device, the workpiece to be inspected can be conveyed to the conveying device through the loading device.

[0013] According to the internal inspection equipment of at least one embodiment of the present disclosure, the loading device includes a crawler conveyor.

[0014] According to the internal inspection equipment of at least one embodiment of the present disclosure, the number of the conveying devices is more than two, and the number of the mobile platforms is the same as the number of the conveying devices and are arranged in a one-to-one correspondence.

[0015] According to the internal inspection apparatus of at least one embodiment of the present disclosure, the workpiece to be inspected is disposed on a carrier, and the carrier can be transported by the conveying device.

[0016] According to the internal inspection equipment of at least one embodiment of the present disclosure, the conveying device includes a first conveying component and a second conveying component, the first conveying component and the second conveying component are arranged in parallel, and the distance between the first conveying component and the second conveying component is set to be adjustable.

[0017] According to the internal inspection equipment of at least one embodiment of the present disclosure, a reflux device is provided below the conveying device, and the reflux device is used to reflux the carrier loaded with the workpiece to be inspected.

[0018] According to the internal inspection equipment of at least one embodiment of the present disclosure, the reflux device includes a first reflux component and a second reflux component, wherein the first reflux component and the second reflux component are arranged in parallel, and the first reflux component is connected to the first conveying component, and the second reflux component is connected to the second conveying component.

[0019] According to the internal inspection equipment of at least one embodiment of the present disclosure, the conveying device further includes a lifting assembly, and the lifting assembly is used to lift the workpiece to be inspected to a preset position. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0021] Figure 1 It is a schematic structural diagram of an internal inspection device according to one embodiment of the present disclosure.

[0022] Figure 2 It is a schematic diagram of the internal structure of an internal inspection device according to one embodiment of the present disclosure.

[0023] Figure 3 It is a schematic structural diagram of the interior of an internal inspection device according to an embodiment of the present disclosure from another angle.

[0024] Figure 4 It is a schematic structural diagram of a conveying device according to one embodiment of the present disclosure.

[0025] Figures 5 to 8 It is a schematic structural diagram of a conveying device at different angles according to an embodiment of the present disclosure.

[0026] Fig. 9 It is a schematic structural diagram of a reflux device according to one embodiment of the present disclosure.

[0027] The specific reference numerals in the figure are:

[0028] 10 Vehicles

[0029] 100 racks

[0030] 200 workbench

[0031] 300 Mobile Platforms

[0032] 301 Inspection device

[0033] 400 Conveyor

[0034] 401 Framework

[0035] 402 Guide Rail

[0036] 403 Slider

[0037] 404 first bearing seat

[0038] 405 Screw

[0039] 406 Second bearing seat

[0040] 407 Wheel

[0041] 408 Thread

[0042] 410 First conveying component

[0043] 411 First Substrate

[0044] 412 First transmission component

[0045] 420 Second conveying component

[0046] 421 Second substrate

[0047] 422 Second transmission component

[0048] 430 Positioning Components

[0049] 440 Lifting Assembly

[0050] 441 Lifting Cylinder

[0051] 442 Support frame

[0052] 443 Base Plate

[0053] 444 lifting plate

[0054] 450 Limiting parts

[0055] 500 Reflux Device

[0056] 510 First Reflux Assembly

[0057] 520 Second reflux assembly

[0058] 600 Loading device. DETAILED DESCRIPTION

[0059] The present disclosure is further described in detail below in conjunction with the accompanying drawings and implementations. It is understood that the specific implementations described herein are only used to explain the relevant content, rather than to limit the present disclosure. It should also be noted that, for ease of description, only the parts related to the present disclosure are shown in the accompanying drawings.

[0060] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure can be combined with each other. The technical solution of the present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0061] Unless otherwise specified, the exemplary embodiments / embodiments shown will be understood as providing exemplary features of various details of some ways in which the technical concept of the present disclosure can be implemented in practice. Therefore, unless otherwise specified, the features of the various embodiments / embodiments can be combined, separated, interchanged and / or rearranged without departing from the technical concept of the present disclosure.

[0062] The use of cross-hatching and / or shading in the accompanying drawings is generally used to make the boundaries between adjacent components clear. As such, unless otherwise specified, the presence or absence of cross-hatching or shading does not convey or indicate any preference or requirement for the specific materials, material properties, dimensions, proportions, commonalities between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. In addition, in the accompanying drawings, the sizes and relative sizes of the components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments can be implemented differently, the specific process sequence can be performed in a different order than described. For example, two successively described processes can be performed substantially simultaneously or in an order opposite to the described order. In addition, the same figure numbers represent the same components.

[0063] When a component is referred to as being "on" or "over," "connected to," or "coupled to" another component, the component may be directly on, directly connected to, or directly coupled to the other component, or intervening components may be present. However, when a component is referred to as being "directly on," "directly connected to," or "directly coupled to" another component, there are no intervening components. For this purpose, the term "connected" may refer to a physical connection, an electrical connection, etc., with or without intervening components.

[0064] For descriptive purposes, the present disclosure may use spatially relative terms such as "under," "beneath," "under," "down," "over," "upper," "above," "higher," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another (other) component as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, components described as "under" or "beneath" other components or features would subsequently be positioned "over" the other components or features. Thus, the exemplary term "under" can encompass both the "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.

[0065] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values ​​and / or the values ​​provided that will be recognized by those of ordinary skill in the art.

[0066] Figure 1 It is a schematic structural diagram of an internal inspection device according to one embodiment of the present disclosure.

[0067] like Figure 1 As shown, the internal inspection equipment of the present disclosure may include components such as a frame 100 , a workbench 200 , a mobile platform 300 , and a conveying device 400 .

[0068] The frame 100 may be formed into a frame structure, for example, obtained by welding profiles or connecting by screws. A cover may be provided on the frame 100, so that the internal inspection device of the present disclosure may have a substantially closed outer surface.

[0069] Figure 2 It is a schematic diagram of the internal structure of an internal inspection device according to one embodiment of the present disclosure.

[0070] like Figure 2 As shown, in the present disclosure, the workbench 200 is disposed on the frame 100; and the workbench 200 can be formed as a plate-shaped component and has a substantially flat upper surface, so that it can serve as a bearing component for components such as the mobile platform 300 and the conveying device 400.

[0071] and Figure 2 Also shown is a mobile platform 300 and a conveying device 400; Figure 2 In the illustrated embodiment, there are two mobile platforms 300, and accordingly, there are two conveying devices 400, and the mobile platforms 300 and the conveying devices 400 are arranged one-to-one. Of course, the number of the mobile platforms 300 and the conveying devices 400 of the present disclosure is not limited to two, and the number can be determined according to the beat of the production line.

[0072] Figure 3 It is a schematic structural diagram of the interior of an internal inspection device according to an embodiment of the present disclosure from another angle.

[0073] like Figure 2 and Figure 3 As shown, the mobile platform 300 of the present disclosure is arranged on the frame 100, and an inspection device 301 is arranged on the mobile platform 300; in a specific embodiment, the inspection device 301 can be a camera, thereby performing an internal inspection of the workpiece to be inspected through the picture of the workpiece taken by the camera.

[0074] More specifically, the mobile platform 300 is a two-dimensional motion platform, that is, it includes an X-axis linear motion mechanism and a Y-axis linear motion mechanism; in a preferred embodiment, the X-axis motion mechanism and the Y-axis motion mechanism can both be screw modules, and accordingly, the inspection device 301 is arranged on the nut of the screw module, thereby enabling the inspection device 301 to perform two-dimensional motion with the mobile platform.

[0075] On the other hand, the mobile platform 300 can also be a three-dimensional motion platform, and the inspection device 301 can realize three-dimensional motion with the three-dimensional motion platform. The three-dimensional motion platform can include an X-axis linear motion mechanism, a Y-axis linear motion mechanism, and a Z-axis linear motion mechanism. In the present disclosure, the three-dimensional motion platform can be realized by a structure in the prior art, which will not be described one by one here.

[0076] In the present disclosure, the conveying device 400 is disposed on the workbench 200 and is used to convey the workpiece to be inspected. In a specific embodiment, the workpiece to be inspected can be disposed on a carrier 10, on which the workpiece to be inspected can be positioned. In a preferred embodiment, the workpiece to be inspected can be a mobile phone, and the carrier 10 has a groove-shaped space for accommodating space. Accordingly, after the workpiece to be inspected is positioned on the carrier 10, the carrier 10 can be transported by the conveying device 400.

[0077] Figure 4 It is a schematic structural diagram of a conveying device according to one embodiment of the present disclosure. Figures 5 to 8 It is a schematic structural diagram of a conveying device at different angles according to an embodiment of the present disclosure.

[0078] like Figures 4 to 8 As shown, the conveying device 400 includes: a first conveying component 410 and a second conveying component 420, the first conveying component 410 and the second conveying component 420 are arranged in parallel, and the distance between the first conveying component 410 and the second conveying component 420 is set to be adjustable, so that when the carrier 10 is conveyed by the first conveying component 410 and the second conveying component 420, the conveying device 400 can convey carriers 10 of different sizes by adjusting the distance between the first conveying component 410 and the second conveying component 420.

[0079] The first conveying component 410 may include: a first substrate 411 and a first transmission component 412 arranged on the first substrate 411; in the present disclosure, the first transmission component 412 may include a first driving motor, a first driving pulley and a first driven pulley, and the first driving motor is installed on the first substrate 411; wherein, the first driving pulley is installed on the rotor of the first driving motor; at the same time, the first driven pulley is rotatably arranged on the first substrate 411, and a first synchronous belt is arranged between the first driving pulley and the first driven pulley, thereby, when the carrier 10 is carried by the first synchronous belt, it can move with the first synchronous belt.

[0080] In a preferred embodiment, the first conveying assembly 412 may be provided in plurality. In a specific embodiment of the present disclosure, the first conveying assembly 412 is provided in two, and the two first conveying assemblies 412 can be provided symmetrically.

[0081] Similar to the structure of the first conveying component 410, the second conveying component 420 may include: a second substrate 421 and a second conveying component 422 arranged on the second substrate 421; wherein, the second conveying component 422 may include a second driving motor, a second driving pulley and a second driven pulley, and the second driving motor is installed on the second substrate 421; wherein, a second driving pulley is installed on the rotor of the second driving motor; at the same time, the second driven pulley is rotatably arranged on the second substrate 421, and a second synchronous belt is arranged between the second driving pulley and the second driven pulley, thereby, when the carrier 10 is carried by the second synchronous belt, it can move with the second synchronous belt.

[0082] In a preferred embodiment, the second conveying assembly 422 may be provided in plurality. In a specific embodiment of the present disclosure, the second conveying assembly 422 is provided in two, and the two second conveying assemblies 422 can be provided symmetrically.

[0083] In the present disclosure, the first conveying component 412 and the second conveying component 422 can be disposed between the first substrate 411 and the second substrate 421 , so that the carrier 10 can contact the first conveying component 412 and the second conveying component 422 at the same time and be transported by the first conveying component 412 and the second conveying component 422 .

[0084] The conveying device 400 further includes a positioning assembly 430 , and the positioning assembly 430 is used to limit the workpiece to be inspected at a predetermined position so that the workpiece to be inspected can be inspected by the inspection device 301 .

[0085] In a specific embodiment, Figure 8 As shown, the positioning assembly 430 includes a positioning cylinder, which can be indirectly fixed to the first substrate 411 and the second substrate 421. When the piston rod of the positioning cylinder is extended, it can block the carrier 10 and make the carrier 10 slide on the first conveying assembly 412 and the second conveying assembly 422, thereby preventing the carrier 10 from moving.

[0086] At the same time, if Figure 8 As shown, the conveying device 400 of the present disclosure further includes a lifting assembly 440. When the carrier 10 is in a restricted position, the carrier can be lifted by the lifting assembly 440, so that the carrier 10 has a comparison reference in the vertical direction.

[0087] Specifically, a limiting member 450 is provided on each of the first substrate 411 and the second substrate 421. When the carrier 10 is lifted by the lifting assembly 440 and leaves the first conveying assembly 412 and the second conveying assembly 422, it is limited by the limiting member 450, thereby allowing the carrier 10 to have a fixed position in the vertical direction.

[0088] In the present disclosure, the lifting assembly 440 includes a lifting cylinder 441 and a support frame 442, wherein the support frame 442 is fixed to the first substrate 411 and the second substrate 421, wherein the cylinder body of the lifting cylinder 441 is fixed to the support frame 442; and a base plate 443 is also fixed to the cylinder body of the lifting cylinder 441, wherein the base plate 443 is provided with a through hole, and the piston rod of the lifting cylinder 441 can move in the through hole. In the present disclosure, the positioning assembly 430 can be arranged on the base plate 443 through a bracket.

[0089] A lifting plate 444 is provided on the piston rod of the lifting cylinder 441, and the lifting plate 444 can be driven by the lifting cylinder 441 to achieve lifting. In the present disclosure, a positioning pin is provided on the lifting plate 444, so that the carrier 10 is stably held on the lifting plate 444 by inserting the positioning pin into the positioning hole of the carrier.

[0090] In the present disclosure, the conveying device 400 also includes a frame 401, which can be set on the workbench 200, and two parallel guide rails 402 are set on the frame 401; each guide rail 402 is provided with a slider 403 that can slide along the guide rail 402, wherein the first substrate 411 is fixed with two sliders 403; the second substrate 421 is fixed with two sliders 403; accordingly, the first substrate 411 and the second substrate 421 can both slide along the length direction of the guide rail 402, so that the distance between the first substrate 411 and the second substrate 421 can change.

[0091] The conveying device 400 further includes a first bearing seat 404, and the first bearing seat 404 can be fixedly disposed on the workbench 200. In one embodiment, the first substrate 411 can be fixed to the first bearing seat 404, so that the position of the first substrate 411 is maintained.

[0092] On the other hand, the conveying device 400 further includes a screw 405, one end of which is rotatably supported by the first bearing seat 404, and the axial position of the screw 405 is defined by the first bearing seat 404. The other end of the screw 405 is rotatably supported by the second bearing seat 406.

[0093] In the present disclosure, a rotating wheel 407 is installed at the other end of the screw rod 405 , and a handle is provided on the rotating wheel 407 . The rotating wheel 407 is rotated by operating the handle, thereby rotating the screw rod 405 .

[0094] The screw rod 405 is sleeved with a nut 408 , wherein the nut 408 is fixed to the second substrate 421 , so that when the screw rod 405 is rotated, the second substrate 421 can be moved closer to or away from the first substrate 411 , thereby adjusting the distance between the first substrate 411 and the second substrate 421 .

[0095] Fig. 9 is a schematic structural diagram of a reflux device 500 according to an embodiment of the present disclosure.

[0096] like Figure 5 and Fig. 9 As shown, in the present disclosure, the internal inspection equipment may further include a reflux device 500 . For example, a reflux device 500 is disposed below the conveying device 400 . The reflux device 500 is used to reflux the carrier 10 loaded with the workpiece to be inspected.

[0097] That is, when the workpiece to be inspected is inspected and judged to be qualified, it will be transported to the next station, and the carrier 10 will need to return to the loading position. In addition, when the workpiece to be inspected is inspected and judged to be unqualified, the first conveying component 412 or the second conveying component 422 will be controlled to reverse, and the workpiece to be inspected will be output from the loading port.

[0098] The reflow device 500 may include a first reflow component 510 and a second reflow component 520, wherein the first reflow component 510 has the same structure as the first conveying component 410 and is fixed to the first conveying component 410. In addition, the second reflow component 520 has the same structure as the second conveying component 420 and is fixed to the second conveying component 420, so that the width between the first reflow component 510 and the second reflow component 520 can be kept the same as the width between the first conveying component 410 and the second conveying component 420, thereby enabling the conveying device 400 and the reflow device 500 to transport carriers 10 of the same size.

[0099] In the present disclosure, when a plurality of conveying devices 400 are provided, a reflow device 500 may be selectively provided below a certain conveying device 400. That is, in the present disclosure, it is not necessary to arrange the reflow device 500 below all conveying devices 400.

[0100] In a preferred embodiment, the internal inspection device further comprises: a loading device 600, wherein the loading device 600 is connected to the conveying device 400, so that when the workpiece to be inspected is placed on the loading device 600, the loading device 600 can convey the workpiece to be inspected to the conveying device 400. More preferably, the loading device 600 comprises a crawler conveyor.

[0101] Therefore, when the internal inspection equipment disclosed in the present invention is used, it is not only convenient for subsequent direct line connection but also takes into account the current manual operation method; the equipment is 800mm wide and occupies a small area, and can be inspected simultaneously using double stations with high efficiency; it changes the traditional detection method and reduces the labor intensity of workers.

[0102] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments / methods or examples described in this specification and the features of the different embodiments / methods or examples, unless they are contradictory.

[0103] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0104] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. An internal inspection device, characterized in that: include: frame; A workbench, wherein the workbench is arranged on the frame; A mobile platform, the mobile platform is arranged on the frame, and an inspection device is arranged on the mobile platform; as well as A conveying device is used to convey a workpiece to be inspected, wherein the conveying device includes a positioning component, and the workpiece to be inspected is restricted to a predetermined position by the positioning component so that the workpiece to be inspected can be inspected by an inspection device.

2. The internal inspection device according to claim 1, characterized in that: The mobile platform is a two-dimensional motion platform or a three-dimensional motion platform, and the inspection device can realize two-dimensional motion or three-dimensional motion along with the mobile platform.

3. The internal inspection device according to claim 1, characterized in that: Also includes: A loading device is connected to the conveying device so that when a workpiece to be inspected is placed on the loading device, the workpiece to be inspected can be conveyed to the conveying device through the loading device.

4. The internal inspection device according to claim 3, characterized in that: The feeding device comprises a crawler conveyor.

5. The internal inspection device according to claim 1, characterized in that: The number of the conveying devices is more than two, and the number of the mobile platforms is the same as the number of the conveying devices, and they are arranged in a one-to-one correspondence.

6. The internal inspection device according to claim 1, characterized in that: The workpiece to be inspected is arranged on a carrier, and the carrier can be transported by the conveying device.

7. The internal inspection device according to claim 1, characterized in that: The conveying device comprises a first conveying component and a second conveying component. The first conveying component and the second conveying component are arranged in parallel, and the distance between the first conveying component and the second conveying component is arranged to be adjustable.

8. The internal inspection device according to claim 7, characterized in that: A reflux device is provided below the conveying device, and the reflux device is used for reflowing the carrier loaded with the workpiece to be inspected.

9. The internal inspection device according to claim 8, characterized in that: The reflux device includes a first reflux component and a second reflux component, wherein the first reflux component and the second reflux component are arranged in parallel, and the first reflux component is connected to the first conveying component, and the second reflux component is connected to the second conveying component.

10. The internal inspection device according to claim 1, characterized in that: The conveying device also includes a lifting assembly, which is used to lift the workpiece to be inspected to a preset position.