Zeolite rotating wheel cleaner clamp and cleaning rack
By designing an automated zeolite rotor cleaner fixture and frame, the problems of low efficiency and dangerous operation of zeolite rotor cleaning in the existing technology are solved, and efficient and safe cleaning effect is achieved. It is suitable for zeolite rotors of different sizes and shapes. wheel.
Patent Information
- Application Number
- CN202420744139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-11
AI Technical Summary
Existing zeolite wheel cleaning tools are inefficient and dangerous to handle large zeolite wheels, especially due to the size and pore size of the zeolite wheel, and simple physical methods such as high-pressure air backblowing and puncture are time-consuming and labor-intensive. , it is difficult to effectively clean up blockages.
A zeolite wheel cleaner fixture and cleaning frame including fixture seat, fixture cover, fixture bolts, slide rods, bases and lift motors is designed. The brush seat is clamped through the fixture seat, and the sliding rods and lift motors are used to achieve automatic movement. and positioned to accommodate zeolite runners of different heights and sizes, combined with rubber or foam lining to dampen and adapt to different shapes.
It improves the efficiency and safety of zeolite wheel cleaning, is suitable for zeolite wheels of different sizes, reduces the labor intensity of operating manpower, realizes the flexibility of automation and multiple cleaning methods, and is suitable for different budget needs.
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Figure CN222220398U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary tools for waste gas treatment, in particular to a zeolite wheel cleaner clamp and a cleaning machine frame. Background Art
[0002] Zeolite wheel concentrated VOCs purification technology is a technology that uses zeolite molecular sieve adsorbents to adsorb and purify VOCs in exhaust gases. It is an essential system component for most coating companies in the process of VOCs treatment. Zeolite molecular sieve is used as an adsorption material. The molecular sieve can adsorb and filter organic matter larger than air molecules, while air can pass directly. It is mainly used for the enrichment of low-concentration VOCs exhaust gases with large air volumes.
[0003] The zeolite wheel is divided into adsorption zone, cooling zone and desorption zone. The adsorption zone adsorbs organic matter in the exhaust gas. The organic mixed exhaust gas to be treated is first removed from the exhaust gas by the pre-treatment filter device through the induced draft fan. The organic matter is trapped inside the wheel zeolite by the unique force. After a period of adsorption, the zeolite wheel reaches a saturated state. The wheel automatically rotates at a certain speed (generally 2 to 8 revolutions per hour) to enter the cooling and high-temperature desorption zone. After the purified air is heated in the cooling zone, it is heated by the heat exchanger and then passes through the desorption zone to take away the organic matter in the molecular sieve. At this time, the VOC concentration is concentrated to 3 to 15 times the original. The desorbed exhaust gas becomes a high-concentration, small air volume, and high-temperature organic exhaust gas, which will be more conducive to combustion purification.
[0004] The sieve holes of the zeolite wheel are approximately a triangular array with a side length of 3mm and a wall thickness of 0.5mm. During use, the sieve holes will be blocked due to various reasons. The specific reasons are as follows: the pre-treatment filtration level and accuracy of the zeolite wheel are insufficient, the filter bags are not replaced in time, the filter bag installation frame structure is improperly designed, the frame and the box are not sealed, the filter bag and the mounting frame are not sealed, the filter bag cannot reach the actual filtration accuracy, etc., resulting in paint mist particles and dust clogging the wheel; easily polymerizable substances undergo polymerization reactions on the surface of the wheel, and velvety substances are produced on the surface of the wheel; the exhaust gas contains high-boiling point substances that clog the wheel.
[0005] The commonly used cleaning method is: high-boiling point substances block the wheel, and high-temperature desorption and regeneration are used. For paint mist particles and dust blocking the wheel, physical methods are needed. Simply using high-pressure air backblowing is not thorough. The wheel mesh needs to be punctured with steel wire or nylon wire bundles to loosen the dust in the hole, and then high-pressure air is used to backblow the dust away. However, the zeolite wheel is large and has many apertures. Simply puncturing with steel wire or nylon wire bundles, and then rotating or stirring after puncture to remove the blockage attached to the sieve wall is time-consuming and laborious. Ordinary roller brushes have limited bristle length. If the bristles are the same thickness as the zeolite wheel, they cannot effectively penetrate the sieve holes of the zeolite wheel by rolling, and their cleaning effectiveness is poor.
[0006] The Chinese patent document with the authorization announcement number CN202321197069.9 discloses a zeolite wheel cleaning brush, which has multiple rows of brush bundles on one side of the main body shell, and the free end of the brush bundle is provided with a terminal to facilitate insertion into the sieve hole. The brush bundle is connected to the connecting seat through the brush seat and driven by the rack to drive all the brush bundles to rotate and clean the blockage in the sieve hole. It is easy to use, but for large zeolite wheels with diameters of 1.5 meters, 2 meters, 2.5 meters or even larger. When cleaning manually, it is necessary to use ladders and other high-altitude operations, which is labor-intensive and dangerous. Summary of the invention
[0007] In order to overcome the above disadvantages, the utility model aims to provide a zeolite wheel cleaner fixture and a cleaning frame.
[0008] The technical solution adopted by the utility model to solve its technical problems is: a zeolite wheel cleaner clamp, comprising a clamp seat, a clamp cover, and a clamp bolt. The clamp seat is provided with a plurality of bolt holes, the clamp bolts pass through the clamp cover and are assembled in the bolt holes of the clamp seat, and clamp sliders are respectively provided on both sides of the clamp seat.
[0009] Specifically, a positioning hole is opened on one side of the clamp slider, and a positioning pin is inserted into the positioning hole.
[0010] Specifically, a seat front plate is provided above the front side of the clamp seat, a seat rear plate is provided above the rear side of the clamp seat, and a cover front plate is provided below the front side of the clamp cover.
[0011] Specifically, a clamp lining is provided in the clamp seat, and the clamp lining is made of rubber or foam.
[0012] A zeolite wheel cleaning machine frame comprises the above-mentioned zeolite wheel cleaner fixture, a slide bar and a base, wherein the base is provided with two slide bars, and the fixture slide bar is sleeved on the slide bar.
[0013] Specifically, positioning grooves are evenly arranged on the slide bar, and positioning pins are arranged in the positioning holes on the side walls of the clamp slide block, and the positioning pins can be inserted into the positioning grooves.
[0014] Specifically, at least three groups of first rollers and first lifting feet are provided at the bottom of the base.
[0015] Specifically, the base includes a first support rod and a second support rod, and the second support rod is arranged on one side of the first support rod.
[0016] Specifically, a lifting screw is provided above the base, the lower end of the lifting screw is assembled on the base through a bearing, the lifting screw is equipped with a screw nut, the screw nut is fixedly installed on the fixture base, the upper end of the lifting screw is connected to the output end of the lifting motor through a coupling, a vertical bracket is provided on one side of the base, a top bracket is installed above the sliding rod and the vertical bracket, and the lifting motor is assembled on the top bracket.
[0017] Specifically, it also includes a loading platform, which is provided with two mutually parallel transverse tracks, and two groups of walking wheels are installed under the base. Each group of walking wheels is installed on a transverse track, and the walking wheels are installed under the base through walking wheel axles. The walking wheel axle of one walking wheel in one group is connected to the output end of the walking motor through a coupling.
[0018] Specifically, the base is provided with contact switches on both sides along the transverse track direction, the transverse track is provided with contact blocks, at least one of which is detachably assembled on the transverse track, and the transverse track is provided with scale lines.
[0019] Specifically, a plurality of groups of second rollers and second lifting legs are provided at the bottom of the loading platform.
[0020] The beneficial effects of the utility model are as follows: the cleaner clamp in the present application includes a clamp seat, a clamp cover, and a clamp bolt, which clamps the brush seat of the cleaner, and then the cleaner clamp is assembled on the handheld support rod, and the cleaner is used to clean the zeolite wheel holes at a high place. It can also be assembled on a sliding rod with a base, and positioning is achieved through a positioning pin to clean zeolite wheel holes at different heights. A lifting motor can also be used to drive a lifting screw, and the lifting screw drives the cleaner clamp to move up and down through a screw nut for automatic driving. The base can also be assembled on a horizontal guide rail to achieve automatic horizontal movement. The clamp can be cleaned in a variety of ways according to the budget, suitable for zeolite wheels of different sizes, and suitable for users with different budget requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The figure is a schematic diagram of the structure of a zeolite wheel cleaning brush in the prior art.
[0022] Figure 2 This is a schematic diagram of the structure of the clamp of Example 1 of the utility model.
[0023] Figure 3 It is a cross-sectional schematic diagram of the clamp of Example 1 of the utility model.
[0024] Figure 4 This is a schematic structural diagram of the clamp of Example 2 of the utility model being assembled on the frame body.
[0025] Figure 5This is a schematic diagram of the first base structure of Example 2 of the utility model.
[0026] Figure 6 This is a schematic structural diagram of the clamp body of Example 3 of the utility model being assembled on the frame body.
[0027] Figure 7 This is a schematic diagram of the second base structure of Example 3 of the utility model.
[0028] Figure 8 It is a cross-sectional schematic diagram of the clamp body of Example 3 of the utility model.
[0029] In the figure, 1 is a fixture seat, 11 is a seat front plate, 102 is a seat rear plate, 103 is a lead screw nut, 2 is a fixture cover, 201 is a cover front plate, 3 is a fixture bolt, 4 is a fixture slider, 401 is a sliding hole cavity, 402 is a positioning hole, 5 is a fixture bushing, 6 is a support rod, 601 is a positioning groove, 7 is a first base, 701 is a first roller, 702 is a first lifting foot, 703 is a first support rod, 704 is a second support rod, 8 is a horizontal trolley, 801 is a bracket, 802 is a walking wheel axle, 803 is a horizontal track, 806 is a second lifting foot, 807 is a second roller, 9 is a top bracket, 901 is a lifting screw, 902 is a lifting motor, 903 is a bearing, 10 is a brush seat, and 11 is a brush bundle. DETAILED DESCRIPTION
[0030] The utility model will now be further described in detail with reference to the accompanying drawings.
[0031] Example 1
[0032] like Figure 2 , Figure 3 The zeolite wheel cleaner clamp shown includes a clamp seat 1, a clamp cover 2, and a clamp bolt 3. The clamp seat 1 is provided with a plurality of bolt holes 3. The clamp bolts 3 pass through the clamp cover 2 and are assembled in the bolt holes of the clamp seat 1 to achieve the function of connection and tightening. Clamp sliders 4 are respectively provided on both sides of the clamp seat 2.
[0033] Specifically, a positioning hole 402 is formed on one side of the clamp slider 4 , and a positioning pin is inserted into the positioning hole 402 .
[0034] Specifically, a seat front plate 101 is provided on the upper front side of the clamp seat 1 , a seat rear plate 102 is provided on the upper rear side of the clamp seat 1 , and a cover front plate 201 is provided on the lower front side of the clamp cover 2 .
[0035] Specifically, a clamp lining 5 is provided in the clamp seat 1. The clamp lining 5 is made of rubber or foam, etc., which can reduce shock and can be filled according to different shapes of the brush seat 10 to make the clamp seat 1 more adaptable.
[0036] When using, Figure 1The brush body 10 of the existing electric zeolite wheel cleaning brush shown is placed on the clamp seat 1, and the clamp cover 2 is buckled on the top, and the corresponding clamp bolts 3 are tightened respectively to clamp the brush seat 10 of the zeolite wheel cleaning brush, and then the clamp slider 4 is put on the handheld support rod and fastened with a positioning pin. The brush bundle penetrates the sieve hole and rotates to clean the blockage in the sieve hole. The worker holds the support rod to physically clean the zeolite wheel hole at a high place. This is the most economical method of use.
[0037] Example 2
[0038] like Figure 4 , Figure 5 The zeolite wheel cleaning frame shown in the figure includes a cleaner clamp, a slide rod 6, and a first base 7. Two slide rods 6 are provided on the first base 7. Positioning grooves 601 are evenly provided on the slide rods 6. The slide rods 6 pass through the slide hole cavity 401 of the clamp slider 1, so that the clamp slider 4 is sleeved on the slide rod 6. A positioning pin is provided in the positioning hole 402 on the side wall of the clamp slider 4, and the positioning pin can be inserted into the positioning groove 601 to achieve the positioning effect.
[0039] Specifically, at least three groups of first rollers 701 and first lifting legs 702 are provided at the bottom of the first base 7 , and the first lifting legs 702 are assembled in screw holes of the first base 7 through screws.
[0040] Specifically, the first base includes a first support rod 703 and a second support rod 704 , and the second support rod 704 is disposed on one side of the first support rod 703 .
[0041] During use, when assembling the fixture, the brush bundle 11 is directed toward the side away from the second bracket 703, so that the brush seat 10 can be as close to the zeolite rotor as possible. The first base 7 is easy to make and has low cost. The method of use is to pull out the positioning pin, adjust the fixture seat 1 to a suitable height, insert the positioning pin, turn on the cleaner, and rotate the brush bundle 10 for cleaning. After cleaning this area, when it is necessary to move along the zeolite rotor, twist the screw of the first lifting foot 701 to lift the first lifting foot 701, push the first base 7, change position, and continue the cleaning operation. In order to save time, multiple sets of cleaner fixtures can be placed, each fixture is equipped with a cleaner, and they work at the same time. The number of working groups can be reasonably set according to the diameter of the zeolite rotor.
[0042] Example 3
[0043] like Figure 4 , Figure 5A zeolite wheel cleaning frame includes a cleaner clamp, a slide bar 6, and a second base 8. Two slide bars 6 are provided on one side above the second base 8. A lifting screw 901 is provided above the second base 8. The slide bar 6 passes through the sliding hole cavity 401 of the clamp slider, so that the clamp slider 4 is sleeved on the slide bar 6. The lower end of the lifting screw 901 is assembled on the second base 8 through a bearing 903. The lifting screw 901 is equipped with a screw nut 103, and the screw nut 103 is fixedly installed on the clamp base 1. The upper end of the lifting screw 901 is connected to the output end of the lifting motor 902 through a coupling. A vertical bracket 801 is provided on one side of the second base 8. A top bracket 9 is installed above the slide bar 6 and the vertical bracket 801, and the lifting motor 902 is assembled on the top bracket 9.
[0044] Specifically, it also includes a loading platform 805, and two parallel transverse tracks 803 are provided on the loading platform 806. Two groups of running wheels are installed under the second base 8, and each group of running wheels is installed on a transverse track 803. The running wheels are installed under the second base 8 through running wheel shafts 802. The running wheel shaft of one running wheel in one group is connected to the output end of the running motor 804 through a coupling, and the running motor drives the second base to move along the transverse track.
[0045] Specifically, the second base 8 is provided with contact switches 808 on both sides along the transverse track 803, and the transverse track 803 is provided with contact blocks 809, wherein at least one contact block 809 can be detachably assembled on the transverse track 803, and the transverse track 803 is provided with scale lines, so that the transverse movement distance can be set according to different sizes of zeolite wheels.
[0046] Specifically, a plurality of sets of second rollers 702 and second lifting legs 702 are provided at the bottom of the loading platform 805 .
[0047] In this way, the lifting motor 902 drives the lifting screw 901 to rotate, and the lifting screw 903 drives the clamp seat 1 to move up and down through the screw nut 103, so that automatic lifting can be achieved. The travel motor 804 can drive the second base 8 to move horizontally along the horizontal track, further reducing the labor intensity of the operator.
[0048] The present invention is not limited to the described implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solutions that are the same or similar to the present invention fall within the protection scope of the present invention.
[0049] The technology, shape and structure parts not described in detail in the present invention are all known technologies.
Claims
1. A zeolite wheel cleaner fixture, characterized in that: The clamp comprises a clamp seat, a clamp cover and a clamp bolt. The clamp seat is provided with a plurality of bolt holes. The clamp bolts pass through the clamp cover and are assembled in the bolt holes of the clamp seat. Clamp slide blocks are respectively arranged on both sides of the clamp seat.
2. A zeolite wheel cleaner fixture according to claim 1, characterized in that: A positioning hole is provided on one side of the clamp slide block, and a positioning pin is inserted into the positioning hole.
3. The zeolite wheel cleaner fixture according to claim 1, characterized in that: A seat front plate is arranged above the front side of the clamp seat, a seat rear plate is arranged above the rear side of the clamp seat, and a cover front plate is arranged below the front side of the clamp cover.
4. A zeolite wheel cleaner fixture according to claim 1, characterized in that: A clamp lining is arranged in the clamp seat, and the clamp lining is made of rubber or foam.
5. A zeolite wheel cleaning frame, characterized in that: The zeolite wheel cleaner fixture comprises the zeolite wheel cleaner fixture according to any one of claims 1 to 4, and further comprises a slide rod and a base, wherein the base is provided with two slide rods, and the fixture slider is sleeved on the slide rods.
6. A zeolite wheel cleaning frame according to claim 5, characterized in that: Positioning grooves are evenly arranged on the slide bar, and positioning pins are arranged in the positioning holes on the side walls of the clamp slide block, and the positioning pins can be inserted into the positioning grooves.
7. A zeolite wheel cleaning frame according to claim 6, characterized in that: At least three groups of first rollers and first lifting legs are arranged at the bottom of the base.
8. The zeolite wheel cleaning frame according to claim 6, characterized in that: A lifting screw is provided above the base, the lower end of the lifting screw is assembled on the base through a bearing, the lifting screw is equipped with a screw nut, the screw nut is fixedly mounted on the fixture base, the upper end of the lifting screw is connected to the output end of the lifting motor through a coupling, a vertical bracket is provided on one side of the base, a top bracket is installed above the sliding rod and the vertical bracket, and the lifting motor is assembled on the top bracket.
9. A zeolite wheel cleaning frame according to claim 8, characterized in that: It also includes a loading platform, which is provided with two mutually parallel transverse tracks, and two groups of walking wheels are installed under the base. Each group of walking wheels is installed on a transverse track, and the walking wheels are installed under the base through walking wheel axles. The walking wheel axle of one walking wheel in one group is connected to the output end of the walking motor through a coupling.
10. A zeolite wheel cleaning frame according to claim 9, characterized in that: The base is provided with contact switches on both sides along the transverse track direction, and the transverse track is provided with contact blocks, at least one of which is detachably assembled on the transverse track, and the transverse track is provided with scale lines.
Citation Information
Patent Citations
Zeolite rotating wheel cleaning brush
CN219943794U
