Residual anode bottom palm cleaning device

By designing a residual pole bottom palm cleaning device with a parallel rotating brush head and adjustable bracket slide rail of T-type connecting pipe, the problem of low cleaning efficiency of residual pole bottom palm in electrolytic aluminum production is solved, and efficient and safe cleaning effect is achieved, reducing the efficiency and safety of the cleaning effect. cost and crush rate.

CN222220411UActive Publication Date: 2024-12-24ALUMINUM CORP OF CHINA LTD
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Patent Information

Application Number
CN202420939875.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the existing electrolytic aluminum production process, cleaning of residual pole bottom palms is difficult, traditional methods are inefficient and have safety hazards, and it is impossible to effectively clean the irregular thickness of residual pole bottom palms, resulting in poor cleaning effect and high cost.

Method used

Design a cleaning device for the residual pole bottom palm, adopting a T-type connecting pipe in parallel with multiple rotating brush heads, using wind pressure to drive high-speed rotation, combined with adjustable bracket and slide rail wheel, to achieve comprehensive cleaning of the residual pole bottom palm, and reduce the Ash returns.

Benefits of technology

It improves cleaning efficiency and effect, reduces production costs, reduces labor intensity and spare parts consumption, significantly shortens cleaning time and crushing rate, and improves the quality of residual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anode scrap bottom palm cleaning device comprises a T-shaped connecting pipe, the front end of the transverse portion of the connecting pipe is connected with a plurality of sets of rotating brush heads in parallel, and the bottom end of the longitudinal portion of the connecting pipe is communicated with an air pipe. A support is arranged below the connecting pipe, sliding rails are symmetrically arranged on the two sides of the top of the support, walking wheels are slidably connected to the sliding rails, and the walking wheels are rotationally connected with the transverse portion of the connecting pipe. The multiple sets of rotating brush heads are connected to the front end of the T-shaped connecting pipe in parallel, the rotating brush heads are driven by air pressure to rotate at a high speed, anode scrap bottom palms are rapidly cleaned, the cleaning efficiency is improved, and the cleaning effect is enhanced. And the travelling wheels at the bottom of the connecting pipe can move back and forth along the slide rails at the top of the bracket, so that the purpose of cleaning in the length direction of the anode scrap is achieved, the ash content in the returned anode scrap is effectively reduced, and the anode scrap cleaning quality is improved.
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Description

Technical Field

[0001] The utility model relates to the field of electrolytic aluminum production equipment, in particular to a residual electrode bottom cleaning device. Background Art

[0002] In the process of electrolytic aluminum production, anode carbon blocks, alumina and cathode carbon blocks are used as anodes, electrolytes and cathodes respectively. As a conductor and participating in electrochemical reactions, the anode contains high electrolyte components such as aluminum, sodium, potassium, calcium, magnesium, lithium, fluorine and other components due to long-term contact with the electrolyte. The surface is often covered with a hard shell formed by the electrolyte, forming bag-shaped or cone-shaped protrusions, which affect the conductivity of the anode and increase power consumption. Moreover, these electrolytes will form a large amount of ash after the residual anode is returned to the pre-baked anode production. The elements in the impurities of the residual anode ash that play a catalytic role will increase the selective oxidation of the pre-baked anode in the electrolytic cell, which is very likely to cause the anode to slag, seriously affecting various indicators of aluminum electrolysis. The use of residual anodes can effectively reduce the cost of anodes, but the premise is that the quality of residual anode cleaning must be ensured.

[0003] When cleaning the anode butts, it was found that the difficulty of cleaning is mainly concentrated on the bottom of the anode butts. The traditional method of cleaning the bottom of the anode butts is to remove the anode butt carbon blocks from the electrolytic cell, and then manually knock or polish them clean before returning them for continued use. This method is difficult to clean and the high temperature is harmful to human health. It is time-consuming and labor-intensive, and the cleaning efficiency is low. At present, the bottom of the anode butts is mostly cleaned by swinging chains or fixed steel brushes, but there are also some disadvantages in the chain-swinging operation. If the chain is too short, the bottom of the anode butts cannot be cleaned. If the chain is too long, the bottom of the anode butts will be overstressed, causing the thin anode butts to break and there will be a lot of dust on site. When using a fixed steel brush to clean the bottom of the anode butts, due to the irregular thickness of the anode butts, the steel brush will not contact the bottom of the anode butts when the anode butts are thin, and it cannot be cleaned. When the anode butts are too thick, the anode butts squeeze the steel brush for a long time, causing the steel brush to be severely deformed. Frequent replacement of steel brushes is time-consuming and labor-intensive, with high costs and high labor intensity, resulting in low cleaning efficiency and poor cleaning effect. Utility Model Content

[0004] The utility model provides a cleaning device for a butt pole bottom, aiming to solve the problem that the existing cleaning device cannot effectively clean butt pole bottoms of different thicknesses, has great limitations and low cleaning efficiency.

[0005] To achieve its purpose, the utility model adopts the following technical solutions:

[0006] A residual pole bottom cleaning device comprises a T-shaped connecting pipe, wherein a plurality of groups of rotating brush heads are connected in parallel at the front end of the horizontal part of the connecting pipe, and the bottom end of the vertical part is connected to the air duct; a bracket is arranged below the connecting pipe, and slide rails are symmetrically arranged on both sides of the top of the bracket, and running wheels are slidably connected to the slide rails, and the running wheels are rotatably connected to the horizontal part of the connecting pipe.

[0007] Preferably, the bracket is height-adjustable.

[0008] Preferably, a handle is provided at one end of the longitudinal portion of the connecting tube away from the rotating brush head.

[0009] Preferably, an air supply valve is provided at the junction of the connecting pipe and the air duct.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The cleaning device for the bottom of the anode waste provided by the utility model connects multiple groups of rotating brush heads in parallel at the front end of the T-shaped connecting pipe, and the rotating brush heads are driven by wind pressure to rotate at high speed, so as to quickly clean the bottom of the anode waste, improve the cleaning efficiency, and enhance the cleaning effect. Moreover, the running wheel at the bottom of the connecting pipe can also move back and forth along the slide rail at the top of the bracket, so as to achieve the purpose of cleaning in the length direction of the anode waste, effectively reduce the ash content in the returned anode waste, improve the cleaning quality of the anode waste, and reduce the production cost.

[0012] 2. The residual pole bottom cleaning device provided by the utility model has a simple structure, and the consumables are mostly made of waste steel plates, which achieves the purpose of repairing the old and making use of the waste, meets the national energy-saving and environmental protection requirements, has a low production cost, and the bracket height is adjustable, has a wide range of applications, and is highly practical.

[0013] 3. When using the residual pole bottom cleaning device provided by the utility model for cleaning, the operator only needs to hold the handle to push the connecting pipe, and driven by the walking wheel, go deep into the bottom of the residual pole and move back and forth along the length direction of the residual pole for cleaning. Remote operation reduces the risk of high temperature scalds and residue burns for personnel, saves time and effort, and has high cleaning efficiency.

[0014] 4. After using the residual pole bottom cleaning device provided by the utility model on site, the cleaning area reached 100%, and the cleaning time of a single residual pole was shortened from at least 5 minutes to less than 1 minute; the crushing rate of the residual pole bottom was reduced by 5%. Compared with the two cleaning methods of chain throwing and fixed steel brush, the use of this device saves about 15,000 yuan in spare parts costs throughout the year. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the residual pole bottom cleaning device of the utility model;

[0016] Figure 2 This is a front view of the residual pole bottom cleaning device of the utility model;

[0017] Figure 3 This is a left view of the residual pole bottom cleaning device of the utility model;

[0018] In the figure: 1-rotating brush head; 2-air supply valve; 3-handle; 4-bracket; 5-wheel; 6-slide rail; 7-connecting pipe. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings:

[0020] like Figure 1-3 As shown, the utility model is a residual pole bottom cleaning device, including a T-shaped connecting pipe 7, three groups of rotating brush heads 1 are connected in parallel at the front end of the horizontal part of the connecting pipe 7, the bottom end of the vertical part is connected to the air duct, and an air supply valve 2 is provided at the junction of the connecting pipe 7 and the air duct; a height-adjustable bracket 4 is provided below the connecting pipe 7, and slide rails 6 are symmetrically provided on both sides of the top of the bracket 4, the slide rails 6 are made of channel steel, and running wheels 5 are slidably connected to the slide rails 6, and the running wheels 5 are rotatably connected to the horizontal part of the connecting pipe 7; a triangular handle 3 is welded to the end of the vertical part of the connecting pipe 7 away from the rotating brush head 1.

[0021] When cleaning the bottom of the residual pole, first place the cleaning device of the present application under the residual pole, adjust the placement position so that all the rotating brush heads 1 can completely contact the bottom of the residual pole, then open the air supply valve 2, and pass the compressed air into the connecting pipe 7 through the air duct, so that the rotating brush head 1 can rotate at high speed for cleaning under the drive of the wind pressure. During the cleaning process, the operator holds the handle 3 and manually pushes the connecting pipe 7, and the cleaning device is driven by the running wheel 5 to be located at the bottom of the residual pole and move back and forth along the length direction of the residual pole to clean the bottom of the residual pole.

Claims

1. A residual pole bottom cleaning device, characterized in that: The invention comprises a T-shaped connecting tube (7), wherein a plurality of groups of rotating brush heads (1) are connected in parallel at the front end of the horizontal part of the connecting tube (7), and the bottom end of the vertical part is connected to the air duct; a bracket (4) is provided below the connecting tube (7), and slide rails (6) are symmetrically provided on both sides of the top of the bracket (4), and running wheels (5) are slidably connected to the slide rails (6), and the running wheels (5) are rotatably connected to the horizontal part of the connecting tube (7).

2. A residual electrode bottom cleaning device as claimed in claim 1, characterized in that: The bracket (4) is height-adjustable.

3. A residual electrode bottom cleaning device as claimed in claim 2, characterized in that: A handle (3) is provided at one end of the longitudinal portion of the connecting tube (7) away from the rotating brush head (1).

4. A residual electrode bottom cleaning device as claimed in claim 3, characterized in that: An air supply valve (2) is provided at the junction of the connecting pipe (7) and the air duct.