Malt grain cleaning device for malt beer production

By designing the rotating cylinder and filter system of the malt granule cleaning device, the problem of malt sugar waste in malt granule cleaning is solved, efficient cleaning and sugar recovery are achieved, and the saccharification effect of malt granules is improved.

CN222220506UActive Publication Date: 2024-12-24NANJING SHIHONG FUTURE INFORMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323331639.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2024-12-24
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

In amalt beer production, malt granules cleaning will cause maltose to be discharged with the cleaning liquid, causing waste.

Method used

A malt granule cleaning device is designed, including a cleaning tank, a feeding mechanism, a filter unit, a collection unit and a recycling unit. The rotating cylinder and a filter are used to perform rotation cleaning and filtration, and the sugar in the rinsing water is recovered by the recycling unit for recycling. Subsequent saccharification operation of malt granules.

Benefits of technology

It effectively reduces the waste of maltose, improves the cleaning efficiency, and uses the recovered sugar to improve the saccharification effect of malt granules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a malt grain cleaning device for malt beer production, which relates to the field of beer production and comprises a cleaning pool, a conveying mechanism is arranged on one side of the cleaning pool, a filtering unit is arranged at the lower end of an inner cavity of the cleaning pool, and a collecting unit is arranged on the other side of the cleaning pool. A recycling unit is arranged on the front face of the cleaning pool and comprises a recycling barrel and a water pump body. The conveying mechanism is arranged to be matched with the cleaning pool, the functions of conveying washing water, conveying materials and performing rotary cleaning are provided for the device, conveyed malt grains and the washing water are subjected to rotary cleaning in an inner cavity of the cleaning pool, impurities can fall into the inner cavity of the cleaning pool, and the impurities are intercepted and recycled by the filtering unit; meanwhile, the cleaned malt grains can be flushed into the collecting unit along with water flow, and cleaning water in the cleaning pool and the collecting unit can be recycled and collected by arranging the recycling unit.
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Description

Technical Field

[0001] The utility model belongs to the field of beer production, in particular to a malt particle cleaning device for malt beer production. Background Art

[0002] The production of malt beer usually requires multiple steps of malt processing, saccharification and fermentation, and before that, the malt particles need to be washed to clean the raw materials and reduce the mixing of impurities;

[0003] According to Chinese patent application No.: 202221379018.3, a malt processing and cleaning device for beer production is disclosed, including a cleaning box, a filtering assembly is arranged on the upper side of the cleaning box, a cleaning assembly is arranged in the middle of the cleaning box, a stirring rod is rotatably arranged on the lower side of the cleaning box, a cleaning motor is arranged on the left side of the cleaning box and corresponding to the stirring rod, a feeding pipe is arranged in the middle of the bottom of the cleaning box, and a water outlet pipe is arranged on the left side of the bottom of the cleaning box. Through the provided filtering assembly, the filter frame can be driven to vibrate when the vibration motor is running, so that when the malt passes through the filter frame, larger impurities in the malt can be filtered out, so that it is more convenient to clean, and through the provided stirring rod, the malt is stirred by the stirring rod, so that the cleaning is more sufficient, the cleaning efficiency is higher, and manual cleaning is avoided, saving time and labor;

[0004] In the comparative example, the malt was better cleaned and the impurities were filtered through the setting of the device. However, in the actual cleaning process, in the cleaning process of the malt particles, in addition to washing away part of the malt shell, the maltose in the malt particles was also discharged along with the cleaning liquid, resulting in waste.

[0005] In summary, the utility model provides a malt particle cleaning device for malt beer production to solve the above problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A malt particle cleaning device for malt beer production comprises a cleaning tank, a feeding mechanism is arranged on one side of the cleaning tank, a filtering unit is arranged at the lower end of the inner cavity of the cleaning tank, a collecting unit is arranged on the other side of the cleaning tank, a recovery unit is arranged on the front of the cleaning tank, the recovery unit comprises a recovery bucket and a water pump body, a liquid inlet of the water pump body is connected with the lower end of the inner cavity of the cleaning tank through a conduit, and is connected with a pipeline body through a tee pipe, a water outlet of the water pump body is connected with the inner cavity of the recovery bucket through a conduit, and one side of the cleaning tank is connected with a water outlet pipe.

[0008] Furthermore, in the utility model, the feeding mechanism includes a connecting frame, which is fixedly connected to one side of the cleaning tank and extends to the inner cavity of the cleaning tank, and is connected to a rotating cylinder through a rotating joint, a first filter is fixedly connected to the surface of the rotating cylinder, one end of the rotating cylinder passes through the cleaning tank through a rotating joint, and is connected to a valve body.

[0009] Furthermore, in the utility model, the feeding mechanism also includes a first connecting pipe and a second connecting pipe, both of which are connected to the inner cavity of the connecting frame, a power unit is provided on one side of the cleaning pool, and valves are connected on the surfaces of the first connecting pipe, the second connecting pipe and the water outlet pipe.

[0010] Furthermore, in the utility model, the power unit includes a motor, one side of the motor is fixedly connected to the cleaning tank, the output shaft of the motor passes through the cleaning tank and is transmission-connected with a driving wheel, one side of the surface of the rotating cylinder is fixedly connected with a driven wheel, and the driving wheel is meshed with the driven wheel.

[0011] Furthermore, in the utility model, the collection unit includes a collection frame, one end of the valve body is connected to the inner cavity of the collection frame, one side of the surface of the collection frame is movably connected to a connecting plate, and one side of the connecting plate is fixedly connected to an installation frame, one end of the installation frame is movably connected to the inner wall of the collection frame, and a third filter is fixedly connected to the bottom, one end of the pipe body is connected to the lower end of the inner cavity of the collection frame, and the lower end of the surface of the collection frame is connected to a drain pipe and a valve.

[0012] Furthermore, in the utility model, the filtration unit includes a placement frame, the placement frame is movably connected to the inner cavity of the cleaning tank, and the inner cavity of the placement frame is fixedly connected with the second filter screen.

[0013] Beneficial effects: The utility model has the following beneficial effects:

[0014] The utility model provides the device with functions of conveying flushing water, conveying materials and rotating cleaning by arranging a feeding mechanism to cooperate with a cleaning tank. The malt particles that have passed the feeding will be rotated and cleaned with the flushing water in the inner cavity of the cleaning tank, and impurities will fall into the inner cavity of the cleaning tank and be intercepted and recovered by a filtering unit. At the same time, the malt particles that have completed the cleaning can be flushed into a collecting unit with the water flow. By arranging a recovery unit, the cleaning water in the cleaning tank and the collecting unit can be recovered and collected respectively, and the flushing water of the malt particles that have been flushed for the second or third time can be recovered, and the sugar remaining after the internal flushing can be used for the subsequent saccharification operation of the malt particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the rotating drum of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the cleaning pool of the utility model;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the third filter screen of the utility model.

[0019] In the figure:

[0020] 1. Cleaning tank; 2. Feeding mechanism; 21. Connection frame; 22. Rotating cylinder; 23. First filter screen; 24. Valve body; 25. First connecting pipe; 26. Second connecting pipe; 27. Power unit; 271. Motor; 272. Driving wheel; 273. Driven wheel; 3. Filter unit; 31. Placement frame; 32. Second filter screen; 4. Collection unit; 41. Collection frame; 42. Connection plate; 43. Installation frame; 44. Third filter screen; 5. Recovery unit; 51. Recovery barrel; 52. Water pump body; 53. Pipeline body; 6. Water outlet pipe. DETAILED DESCRIPTION

[0021] In order to better understand the technical content of the utility model, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. In this disclosure, various aspects of the utility model are described with reference to the accompanying drawings, and many illustrative embodiments are shown in the accompanying drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the utility model are not limited to any implementation method. In addition, some aspects disclosed in the utility model can be used alone, or used in any appropriate combination with other aspects disclosed in the utility model.

[0022] Example 1

[0023] like Figure 1-4 As shown, it is the first embodiment of the utility model, which provides a malt particle cleaning device for malt beer production, including a cleaning tank 1, a feeding mechanism 2 is arranged on one side of the cleaning tank 1, a filtering unit 3 is arranged at the lower end of the inner cavity of the cleaning tank 1, a collecting unit 4 is arranged on the other side of the cleaning tank 1, and a recovery unit 5 is arranged on the front of the cleaning tank 1. The recovery unit 5 includes a recovery barrel 51 and a water pump body 52. ​​The liquid inlet of the water pump body 52 is connected to the lower end of the inner cavity of the cleaning tank 1 through a conduit, and is connected to a pipeline body 53 through a three-way pipe. The water outlet of the water pump body 52 is connected to the inner cavity of the recovery barrel 51 through a conduit, and one side of the cleaning tank 1 is connected with a water outlet pipe 6.

[0024] like Figure 1-2As shown, the malt particles to be cleaned and the cleaning water can be respectively transported to the cleaning tank 1 through the feeding mechanism 2, and the malt particles are cleaned in the inner cavity of the cleaning tank 1. The cleaned malt particles can be collected by the collecting unit 4, and the recovery unit 5 can recover the water containing more residual sugar after cleaning in the collecting unit 4 and the cleaning tank 1, so as to carry out subsequent saccharification operations.

[0025] Example 2

[0026] Reference Figure 2 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0027] In this embodiment, the feeding mechanism 2 includes a connecting frame 21, which is fixedly connected to one side of the cleaning tank 1 and extends to the inner cavity of the cleaning tank 1, and is connected to a rotating cylinder 22 through a rotating joint. A first filter screen 23 is fixedly connected to the surface of the rotating cylinder 22. One end of the rotating cylinder 22 passes through the cleaning tank 1 through a rotating joint and is connected to a valve body 24.

[0028] The feeding mechanism 2 also includes a first connecting pipe 25 and a second connecting pipe 26, both of which are connected to the inner cavity of the connecting frame 21. A power unit 27 is provided on one side of the cleaning pool 1, and valves are connected on the surfaces of the first connecting pipe 25, the second connecting pipe 26 and the water outlet pipe 6.

[0029] The power unit 27 includes a motor 271, one side of which is fixedly connected to the cleaning tank 1, the output shaft of the motor 271 passes through the cleaning tank 1, and is transmission-connected with a driving wheel 272, and one side of the surface of the rotating cylinder 22 is fixedly connected with a driven wheel 273, and the driving wheel 272 is meshed with the driven wheel 273.

[0030] like Figure 2 As shown, the motor 271 can drive the driving wheel 272 and the driven wheel 273 to rotate, and drive the rotating cylinder 22 to rotate, thereby driving the malt particles in the rotating cylinder 22 to rotate and clean in water. The connection between the first connecting pipe 25 and the second connecting pipe 26 can respectively transport cleaning water and malt particles to the inner cavity of the rotating cylinder 22. The connecting frame 21 can be designed with a bottom tilt design according to usage requirements to facilitate the malt particles to smoothly enter the inner cavity of the rotating cylinder 22.

[0031] Example 3

[0032] Reference Figure 3-4 , which is the third embodiment of the utility model, and this embodiment is based on the previous two embodiments.

[0033] In this embodiment, the collection unit 4 includes a collection frame 41, one end of the valve body 24 is connected to the inner cavity of the collection frame 41, one side of the surface of the collection frame 41 is movably connected with a connecting plate 42, and one side of the connecting plate 42 is fixedly connected with an installation frame 43, one end of the installation frame 43 is movably connected to the inner wall of the collection frame 41, and a third filter screen 44 is fixedly connected to the bottom, one end of the pipe body 53 is connected to the lower end of the inner cavity of the collection frame 41, and the lower end of the surface of the collection frame 41 is connected with a drain pipe and a valve.

[0034] The filter unit 3 includes a placement frame 31 , which is movably connected to the inner cavity of the cleaning tank 1 , and a second filter screen 32 is fixedly connected to the inner cavity of the placement frame 31 .

[0035] like Figure 3-4 As shown, the connection between the connecting plate 42 and the mounting frame 43 can drive the third filter screen 44 and the microphone particles collected inside the mounting frame 43 to move, while separating the malt particles from the cleaning water. The filter unit 3 provides a filtering function for the lower end of the inner cavity of the cleaning tank 1. As the water level in the inner cavity of the cleaning tank 1 decreases, the second filter screen 32 can intercept and collect impurities floating in the water.

[0036] When in use, firstly, the crushed malt particles are transported to the inner cavity of the connecting frame 21 through the second connecting pipe 26 and the external feed pump, and fall into the inner cavity of the rotating cylinder 22 through the connecting frame 21, and the cleaning water is transported to the inner cavity of the rotating cylinder 22 through the first connecting pipe 25 and the external water pump, and passes through the first filter screen 23 to enter the inner cavity of the cleaning tank 1. At this time, the motor 271 is started by the external controller, and the output shaft of the motor 271 drives the driving wheel 272 to rotate, and the driving wheel 272 drives the driven wheel 273 to rotate, and drives the rotating cylinder 22 to rotate, so as to clean the malt particles in the inner cavity of the rotating cylinder 22. During the process, the second filter screen 32 can filter the malt particles in the rotating cylinder 22 that pass through the first filter screen 23. The impurities in the filter screen 23 are intercepted. After cleaning, the valve body 24 can be opened, and the first connecting pipe 25 and the external water pump are used to use water flow to flush the malt particles into the inner cavity of the collecting frame 41, and fall into the inner cavity of the installation frame 43 and are intercepted by the third filter screen 44. At this time, the flushing water is processed according to the number of cleaning times. If the cleaning time is the first time, the water can be discharged through the outlet pipe 6 and the drain pipe of the collecting frame 41. If it is the second or third time, the water pump body 52 can be started by the external controller. The water pump body 52 cooperates with the conduit and the pipe body 53 to transport the flushing water to the inner cavity of the recovery barrel 51, so that it can be used for the saccharification operation of the malt particles in the subsequent saccharification operation.

[0037] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0038] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.

Claims

1. A malt particle cleaning device for malt beer production, comprising a cleaning tank (1), characterized in that: A feeding mechanism (2) is provided on one side of the cleaning tank (1), a filtering unit (3) is provided at the lower end of the inner cavity of the cleaning tank (1), a collecting unit (4) is provided on the other side of the cleaning tank (1), a recovery unit (5) is provided on the front of the cleaning tank (1), the recovery unit (5) comprises a recovery bucket (51) and a water pump body (52), the liquid inlet of the water pump body (52) is connected to the lower end of the inner cavity of the cleaning tank (1) through a conduit, and is connected to a pipeline body (53) through a three-way pipe, the water outlet of the water pump body (52) is connected to the inner cavity of the recovery bucket (51) through a conduit, and a water outlet pipe (6) is connected to one side of the cleaning tank (1).

2. The malt particle cleaning device for malt beer production according to claim 1, characterized in that: The feeding mechanism (2) comprises a connecting frame (21), the connecting frame (21) being fixedly connected to one side of the cleaning tank (1) and extending to the inner cavity of the cleaning tank (1), and being connected to a rotating cylinder (22) via a rotating joint, a first filter screen (23) being fixedly connected to the surface of the rotating cylinder (22), one end of the rotating cylinder (22) passing through the cleaning tank (1) via a rotating joint, and being connected to a valve body (24).

3. The malt particle cleaning device for malt beer production according to claim 2, characterized in that: The feeding mechanism (2) further comprises a first connecting pipe (25) and a second connecting pipe (26), wherein the first connecting pipe (25) and the second connecting pipe (26) are both connected to the inner cavity of the connecting frame (21), a power unit (27) is provided on one side of the cleaning pool (1), and valves are connected to the surfaces of the first connecting pipe (25), the second connecting pipe (26) and the water outlet pipe (6).

4. The malt particle cleaning device for malt beer production according to claim 3, characterized in that: The power unit (27) comprises a motor (271), one side of the motor (271) is fixedly connected to the cleaning tank (1), an output shaft of the motor (271) passes through the cleaning tank (1) and is transmission-connected to a driving wheel (272), one side of the surface of the rotating cylinder (22) is fixedly connected to a driven wheel (273), and the driving wheel (272) is meshed with the driven wheel (273).

5. The malt particle cleaning device for malt beer production according to claim 2, characterized in that: The collection unit (4) comprises a collection frame (41), one end of the valve body (24) is in communication with the inner cavity of the collection frame (41), one side of the surface of the collection frame (41) is movably connected to a connecting plate (42), and one side of the connecting plate (42) is fixedly connected to a mounting frame (43), one end of the mounting frame (43) is movably connected to the inner wall of the collection frame (41), and a third filter screen (44) is fixedly connected to the bottom, one end of the pipe body (53) is in communication with the lower end of the inner cavity of the collection frame (41), and the lower end of the surface of the collection frame (41) is in communication with a drain pipe and a valve.

6. The malt particle cleaning device for malt beer production according to claim 1, characterized in that: The filtering unit (3) comprises a placement frame (31), the placement frame (31) is movably connected to the inner cavity of the cleaning pool (1), and the inner cavity of the placement frame (31) is fixedly connected to a second filter screen (32).