Automatic straightening device for sucker rod

By designing an automatic straightening device, using servo motors and electric telescopic rods to drive the straightening roller downward, the problem of manual knocking in the prior art increases labor intensity and errors is solved, and high-precision and automatic suction rod straightening is achieved , suitable for oil push rods of different lengths.

CN222220779UActive Publication Date: 2024-12-24JIYUAN PETROLEUM MASCH CO LTD
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Patent Information

Application Number
CN202421041877.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing automatic straightening device for oil pump rods requires manual knocking for straightening, which increases labor intensity and has a large error, making it difficult to meet the straightening needs of oil push rods of different lengths.

Method used

An automatic calibration device for oil-pull rod including calibration seat, translation platform, electric telescopic rod, straightening roller, servo motor and gear is designed. The gear rotation and the electric telescopic rod drive the straightening roller downward through the servo motor. Use the bearing roller as a support point to apply pressure to the bent part to achieve automatic straightening.

Benefits of technology

Improves straightening accuracy, reduces manual labor intensity, and can adapt to oil push rods of different lengths, avoids frequent movement and errors, and achieves automatic straightening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic straightening device for a sucker rod, which comprises a calibration seat, translation platens are arranged between the two sides of the calibration seat, a transverse plate is fixedly connected between the inner sides of the translation platens, second U-shaped plates are fixedly connected to the two ends of the top of the transverse plate, and bearing rollers are rotatably connected to the interiors of the second U-shaped plates. An electric telescopic rod is fixedly mounted at the top of the translation table plate, a first U-shaped plate is fixedly connected to the bottom end of a movable rod of the electric telescopic rod, a straightening roller is rotationally connected to the interior of the first U-shaped plate, H-shaped plates are fixedly connected to the two ends of the top of the calibration seat, a supporting roller is rotationally connected between the inner sides of the H-shaped plates, and gas pipes are mounted on the two sides of the translation table plate. According to the automatic straightening device for the sucker rod, the electric telescopic rod is used for driving the straightening roller to move downwards, the bearing roller serves as two supporting points, the straightening roller exerts pressure on a bent part, the straightening purpose is achieved, repeated manual beating is avoided, and the straightening precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary processing of oil pump rods, in particular to an automatic straightening device for oil pump rods. Background Art

[0002] The sucker rod is a slender rod of the pumping well. It is connected to the bare rod at the top and the oil pump at the bottom to transmit power. Due to the importance of its operation, the straightness of the sucker rod needs to meet certain requirements. Therefore, after the heat treatment process of the sucker rod, the sucker rod needs to be stretched and straightened.

[0003] After searching, a Chinese patent discloses an automatic sucker rod straightening device, and its authorization announcement number is (CN218963680U), which includes a calibration table, two brackets are fixedly connected to the center of the top of the calibration table, and the tops of the two brackets are fixedly connected to positioning frames, and the two positioning frames are commonly provided with positioning rings inside, and the tops of the positioning frames are fixedly connected to a driving motor, and the driving shaft of the driving motor is fixedly connected to a driving wheel.

[0004] This patented technology drives the pump rod to rotate through a driving motor, which is convenient for manual observation of straightness, and heats the pump rod through a stove, and then straightens it by manual knocking. Considering that the pump rod itself has a certain strength, it needs to be straightened repeatedly when it is manually knocked with an aluminum hammer, which easily increases the labor intensity of the staff and has a certain error. To address the above problems, we have launched an automatic pump rod straightening device. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an assembled temporary airport pavement and pavement panel.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A sucker rod automatic straightening device comprises a calibration seat, a translation table is arranged between the two sides of the calibration seat, a cross plate is fixedly connected between the inner sides of the translation table, both ends of the top of the cross plate are fixedly connected to a second U-shaped plate, the second U-shaped plate is internally rotatably connected to a load-bearing roller, an electric telescopic rod is fixedly installed on the top of the translation table, the bottom end of the movable rod of the electric telescopic rod is fixedly connected to the first U-shaped plate, the first U-shaped plate is internally rotatably connected to a straightening roller, both ends of the top of the calibration seat are fixedly connected to an H-shaped plate, the inner sides of the H-shaped plate are rotatably connected to a supporting roller, gas pipes are installed on both sides of the translation table, a stove is arranged at one end of the gas pipe, and a displacement component for driving the translation table to move is arranged at the bottom of the cross plate.

[0008] In a preferred embodiment, the displacement assembly includes a servo motor, which is fixedly mounted on the top of the cross plate. The output shaft of the servo motor extends to the bottom of the cross plate and is fixedly connected to a gear. The top of the calibration seat is fixedly connected to a fixed rack, and the gear is meshed with the fixed rack.

[0009] In a preferred embodiment, strip grooves are provided on both sides of the calibration seat, and rollers are rotatably connected to the inner side of the translation platform and located inside the strip grooves, and the outer surface of the rollers abuts against the top of the inner wall of the strip grooves.

[0010] In a preferred embodiment, the cross-section of the roller is a concave structure with high sides and a low middle.

[0011] In a preferred solution, guide rods are slidably connected to the top of the translation platform and on both sides of the electric telescopic rod, and the bottom ends of the guide rods are fixedly connected to the first U-shaped plate.

[0012] In a preferred solution, the vertices of the outer surfaces of the support roller and the load-bearing roller are at the same height.

[0013] In a preferred solution, the outer sides of the straightening roller, the support roller and the load-bearing roller are all covered with high-temperature resistant rubber rings.

[0014] The utility model provides an automatic sucker rod straightening device with the following advantages:

[0015] First, use the electric telescopic rod to drive the straightening roller to move downward. In this way, with the load-bearing roller as two support points, the straightening roller applies pressure to the bent part to achieve the straightening purpose, avoiding repeated manual knocking, improving the straightening accuracy, and making it more conducive to practical use.

[0016] Secondly, the servo motor drives the gear to rotate. Since the gear is meshed with the fixed rack, it drives the translation table to move, so that the straightening roller moves to the bottom of the bending part. This can be used for oil push rods of different lengths and avoids frequent movement of the oil push rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic diagram of the overall structure of an automatic sucker rod straightening device.

[0018] Figure 2 The utility model is a schematic diagram of the structure of an automatic sucker rod straightening device in a bottom view.

[0019] Figure 3 The utility model discloses a schematic diagram of the roller, gear and servo motor structure of an automatic sucker rod straightening device.

[0020] Figure 4This is a structural schematic diagram of an automatic sucker rod straightening device proposed by the utility model when the oil pusher pipe is in a placed state.

[0021] In the attached figure: 1. calibration seat; 2. translation table; 3. electric telescopic rod; 4. first U-shaped plate; 5. straightening roller; 6. guide rod; 7. H-shaped plate; 8. support roller; 9. strip groove; 10. roller; 11. cross plate; 12. second U-shaped plate; 13. load-bearing roller; 14. fixed rack; 15. servo motor; 16. gear; 17. gas pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0023] Example 1

[0024] Reference Figures 1 to 4 A sucker rod automatic straightening device comprises a calibration seat 1, a translation table 2 is arranged between the two sides of the calibration seat 1, a transverse plate 11 is fixedly connected between the inner sides of the translation table 2, both ends of the top of the transverse plate 11 are fixedly connected with a second U-shaped plate 12, the second U-shaped plate 12 is internally rotatably connected with a bearing roller 13, an electric telescopic rod 3 is fixedly installed on the top of the translation table 2, the bottom end of the movable rod of the electric telescopic rod 3 is fixedly connected with a first U-shaped plate 4, the first U-shaped plate 4 is internally rotatably connected with a straightening roller 5, both ends of the top of the calibration seat 1 are fixedly connected with an H-shaped plate 7, the inner sides of the H-shaped plate 7 are rotatably connected with a supporting roller 8, gas pipes 17 are installed on both sides of the translation table 2, a stove is arranged at one end of the gas pipe 17, and a displacement component for driving the translation table 2 to move is arranged at the bottom of the transverse plate 11.

[0025] In the above technical solution, the oil push pipe is placed on two support rollers 8 and a bearing roller 13, as shown in FIG. Figure 4As shown in the dotted line part, by manually rotating the oil push rod and observing the straightness, it is found that the bent part can directly move the oil push rod on the support roller 8 so that the bent part is between the two support rollers 8, and then the displacement component is used to drive the straightening roller 5 to move above the bent part. Then the gas pipe 17 is connected to natural gas or liquefied gas to heat the bent part, and then the electric telescopic rod 3 is used to drive the straightening roller 5 to move downward. In this way, with the bearing roller 13 as two support points, the straightening roller 5 applies pressure to the bent part, thereby achieving the purpose of straightening, avoiding repeated manual knocking, improving the straightening accuracy, and making it more conducive to practical use.

[0026] Example 2

[0027] Reference Figure 1 and Figure 3 The displacement assembly includes a servo motor 15, which is fixedly mounted on the top of the horizontal plate 11. The output shaft of the servo motor 15 extends to the bottom of the horizontal plate 11 and is fixedly connected with a gear 16. The top of the calibration seat 1 is fixedly connected with a fixed rack 14, and the gear 16 is meshed with the fixed rack 14. By setting the displacement assembly, considering that the distance between the two support rollers 8 is constant and the length of the oil push rod is long, when the oil push rod is moved, the bending part can be controlled between the two support rollers 8, and then the gear 16 is driven to rotate by the servo motor 15. Since the gear 16 is meshed with the fixed rack 14, the translation table 2 is driven to move, so that the straightening roller 5 is moved to the bottom of the bending part. In this way, it can be applied to oil push rods of different lengths and avoids frequent movement of the oil push rod.

[0028] Reference Figure 2 , both sides of the calibration seat 1 are provided with strip grooves 9, and rollers 10 are rotatably connected to the inner side of the translation platform 2 and located inside the strip grooves 9, and the outer surface of the roller 10 abuts against the top of the inner wall of the strip groove 9. Through the rollers 10 and the strip grooves 9 that cooperate with each other, the outer surface of the roller 10 abuts against the top of the inner wall of the strip groove 9, so that the translation platform 2 can reduce friction when moving, and at the same time, the translation platform 2 has a protruding plate, so that the calibration seat 1 can be clamped with the rollers 10, so that it can slide outside the calibration seat 1.

[0029] Reference Figure 3 The cross section of the roller 10 is a concave structure with high sides and low middle. The structure of the roller 10 concave in the middle makes the roller 10 not move to the sides when rolling inside the strip groove 9, thereby preventing the translation platform 2 from deflecting.

[0030] Reference Figure 2The top of the translation table 2 and both sides of the electric telescopic rod 3 are slidably connected with guide rods 6, and the bottom ends of the guide rods 6 are fixedly connected to the first U-shaped plate 4. When the electric telescopic rod 3 drives the straightening roller 5 to move up and down, the guide rods 6 are driven to slide inside the translation table 2, so that the straightening roller 5 is restricted in the vertical direction by the guide rods 6 to move up and down.

[0031] Reference Figure 4 , the vertices of the outer surfaces of the support roller 8 and the bearing roller 13 are at the same height. By setting the same height, it can be ensured that when the oil push rod is placed, the two bearing rollers 13 can abut against the oil push rod, so that after the straightening roller 5 moves down, the two bearing rollers 13 can serve as support points to ensure that no displacement occurs in the vertical direction.

[0032] Reference Figure 1 The outside of the straightening roller 5, the support roller 8 and the bearing roller 13 are all covered with high temperature resistant rubber rings. By setting the rubber ring on the outside, considering that after the oil push rod is heated by the gas pipe 17, its surface still has a relatively high residual temperature, so the high temperature resistant rubber ring is used, and the rubber ring can play a buffering role.

[0033] Working principle: When straightening the oil push rod, first place the oil push pipe on two support rollers 8 and the bearing roller 13, rotate the oil push rod manually and observe the straightness, then move the oil push rod so that the bending part is between the two support rollers 8. Then the servo motor 15 drives the gear 16 to rotate. Since the gear 16 is meshed with the fixed rack 14, it drives the translation table 2 to move, so that the straightening roller 5 moves to the bottom of the bending part. Connect the gas pipe 17 to natural gas or liquefied gas to heat the bending part. Finally, use the electric telescopic rod 3 to drive the straightening roller 5 to move downward, so that the bearing roller 13 is used as two support points, and the straightening roller 5 applies pressure to the bending part to achieve the straightening purpose.

[0034] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. An automatic sucker rod straightening device, comprising a calibration seat (1), characterized in that: A translation platform (2) is arranged between the two sides of the calibration seat (1), a transverse plate (11) is fixedly connected between the inner sides of the translation platform (2), the two ends of the top of the transverse plate (11) are fixedly connected to a second U-shaped plate (12), the inside of the second U-shaped plate (12) is rotatably connected to a bearing roller (13), an electric telescopic rod (3) is fixedly installed on the top of the translation platform (2), the bottom end of the movable rod of the electric telescopic rod (3) is fixedly connected to a first U-shaped plate (4), the inside of the first U-shaped plate (4) is rotatably connected to a straightening roller (5), the two ends of the top of the calibration seat (1) are fixedly connected to an H-shaped plate (7), the inner sides of the H-shaped plate (7) are rotatably connected to a supporting roller (8), gas pipes (17) are installed on both sides of the translation platform (2), one end of the gas pipe (17) is provided with a stove, and a displacement component for driving the translation platform (2) to move is provided at the bottom of the transverse plate (11).

2. The automatic sucker rod straightening device according to claim 1, characterized in that: The displacement assembly comprises a servo motor (15), the servo motor (15) is fixedly mounted on the top of the transverse plate (11), an output shaft of the servo motor (15) extends to the bottom of the transverse plate (11) and is fixedly connected to a gear (16), and a fixed rack (14) is fixedly connected to the top of the calibration seat (1), and the gear (16) is meshed with the fixed rack (14).

3. The automatic sucker rod straightening device according to claim 1, characterized in that: The calibration seat (1) is provided with strip grooves (9) on both sides, and a roller (10) is rotatably connected to the inner side of the translation platform (2) and located inside the strip groove (9), and the outer surface of the roller (10) abuts against the top of the inner wall of the strip groove (9).

4. The automatic sucker rod straightening device according to claim 3, characterized in that: The cross section of the roller (10) presents a concave structure with high sides and a low middle.

5. The automatic sucker rod straightening device according to claim 1, characterized in that: Guide rods (6) are slidably connected to the top of the translation platform (2) and on both sides of the electric telescopic rod (3), and the bottom ends of the guide rods (6) are fixedly connected to the first U-shaped plate (4).

6. The automatic sucker rod straightening device according to claim 1, characterized in that: The vertices of the outer surfaces of the support roller (8) and the load-bearing roller (13) are at the same height.

7. The automatic sucker rod straightening device according to claim 1, characterized in that: The outsides of the straightening roller (5), the supporting roller (8) and the bearing roller (13) are all covered with high-temperature resistant rubber rings.

Citation Information

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