Efficient bending device based on plate processing
By introducing a feeder and conveyor belt system into the plate bending device, the plate socket is automatically moved, which solves the problem of low efficiency in manual board pickup and realizes an efficient plate processing process.
Patent Information
- Application Number
- CN202420935240.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the processing process of existing plate bending devices, they need to manually pick up the plates to be processed one by one, resulting in low efficiency, especially when the plate area is large, it is inconvenient to operate and affect processing efficiency.
Design an efficient bending device including a base, bending table, lower mold, upper mold, elevator, and feeder. It connects the power roller of the feeder to the elevator transmission, and synchronizes the movement of the conveyor belt to realize automatic displacement of the plate socket. , to facilitate processing personnel to directly take the plates to be processed.
The efficiency of sheet processing is improved, the frequency and time of manual operation is reduced, especially when the sheet area is large, processing speed and convenience are significantly improved.
Smart Images

Figure CN222220800U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing, in particular to a high-efficiency bending device based on plate processing. Background Art
[0002] When processing plates, some plates need to be bent at their corners. When the existing bending device is used to bend plates, the main operation method is that the processing personnel pick up the plates, put the part of the plates to be bent into the lower mold on the bending table, and then start the elevator to drive the upper mold to squeeze the plates in the lower mold, so that the plates are bent in the lower mold, and finally reset the elevator to take out the processed plates. In such a processing process, the plates to be processed are usually stacked next to the workers. When taking the plates, the workers need to pick up the stacked plates one by one. When the area of the plates is large, it is very inconvenient, which affects the efficiency of the bending process. Utility Model Content
[0003] The utility model aims to solve the disadvantage of low efficiency in the prior art that the plates to be processed are manually taken back and forth piece by piece, and proposes a high-efficiency bending device based on plate processing.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] Design an efficient bending device based on plate processing, comprising a base, a bending platform is arranged on one side of the base, a lower mold is arranged on the bending platform, an upper mold is arranged correspondingly above the lower mold, and the upper mold can be lifted and installed on the bending platform by a lift;
[0006] A feeder is arranged on the other side of the base, and the feeder includes two power rollers, both of which are fixed on the base, and a conveyor belt is installed between the two power rollers. A plurality of plate sockets are fixed at intervals on the surface of the conveyor belt along its length direction, and the main shaft of any one of the power rollers is connected to the elevator through a transmission module, so that the power roller can be synchronously driven to rotate when the elevator is in motion.
[0007] Preferably, the plate socket is in a flat rectangular shape, the plate socket is vertically arranged to the conveyor belt, and a narrow and long slot is opened on the top of the plate socket.
[0008] Preferably, the power roller is a rubber-coated roller, and the conveyor belt is made of rubber.
[0009] Preferably, the transmission module includes a main gear and a sub-gear, the main gear is coaxially fixed on the end of the main shaft of the power roller, a sub-gear meshing with the main gear is provided on one side of the main gear, a transmission shaft is fixed on the sub-gear, the transmission shaft can be rotatably fixed on the bracket of the power roller, and the transmission shaft is connected to the elevator through a transmission mechanism.
[0010] Preferably, the secondary gear is an incomplete gear.
[0011] The utility model proposes an efficient bending device based on plate processing, which has the beneficial effect that: by setting a feeder, the plate to be bent can be inserted into a plurality of plate sockets set on the conveyor belt in advance, and when the bending process is performed, since the power roller of the feeder is connected with the elevator transmission, when the elevator drives the upper mold to move up and down once, the conveyor belt of the feeder will move a short distance synchronously, so that the plate socket close to the processing personnel can be moved away, and another plate socket with the plate to be processed will be moved to the processing personnel, and the processing personnel can directly take the plate for the next processing, thereby greatly improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural schematic diagram of a high-efficiency bending device based on plate processing proposed by the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of a feeder for a high-efficiency bending device based on plate processing proposed by the utility model;
[0014] Figure 3 This is a schematic diagram of the transmission module structure of a high-efficiency bending device based on plate processing proposed by the utility model;
[0015] Figure 4 This is a schematic diagram of the working state of a transmission module of a high-efficiency bending device based on plate processing proposed by the utility model;
[0016] Figure 5 This is a schematic diagram of the structure of a sheet metal socket of a high-efficiency bending device based on sheet metal processing proposed by the utility model.
[0017] In the figure: 1. base; 2. bending table; 3. lower mold; 4. upper mold; 5. elevator; 6. power roller; 7. conveyor belt; 8. plate socket; 9. main gear; 10. transmission shaft; 11. sub gear; 12. crank; 13. movable block; 14. connecting bracket. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Example 1
[0020] Reference Figure 1-5 , an efficient bending device based on plate processing, comprising a base 1, a bending table 2 is arranged on one side of the base 1, a lower mold 3 is arranged on the bending table 2, an upper mold 4 is arranged correspondingly above the lower mold 3, and the upper mold 4 can be lifted and installed on the bending table 2 through a lifter 5;
[0021] A feeder is provided on the other side of the base 1. The feeder includes two power rollers 6. Both power rollers 6 are fixed on the base 1. A conveyor belt 7 is installed between the two power rollers 6. Several plate sockets 8 are fixed at intervals on the surface of the conveyor belt 7 along its length direction. The main shaft of any power roller 6 is connected to the elevator 5 through a transmission module, so that the power roller 6 can be synchronously driven to rotate when the elevator 5 moves. The power roller 6 is a rubber-coated roller, and the conveyor belt 7 is made of rubber. In actual use, one more feeder can be added. The feeder can be used to place the plates that have been bent, so that the workers can insert the plates that have been processed into the sockets in the feeder. The elevator synchronously drives the feeder to operate, so that the plates that have been processed can be taken out by the conveyor belt, and the next processing station can be set at the end of the feeder, so that the plates can be transferred between multiple processing stations, further improving the efficiency of the bending process.
[0022] The sheet socket 8 is in the shape of a flat rectangular parallelepiped, and is arranged perpendicularly to the conveyor belt 7. A narrow slot is provided on the top of the sheet socket 8. Most sheets are in the shape of rectangular parallelepiped sheets, so the sheet socket 8 is provided. When in use, the sheet to be bent is directly inserted into the narrow slot on the top of the sheet socket 8, so that the sheet can be directly fixed. The depth of the slot is less than the width or length of the sheet, so that the sheet can be partially exposed outside the sheet socket 8, so as to facilitate the removal of the sheet.
[0023] When the utility model is in use, by setting up a feeder, the plate to be bent can be inserted into a plurality of plate sockets 8 set on the conveyor belt 7 in advance. When the bending process is performed, since the power roller 6 of the feeder is transmission-connected with the elevator 5, when the elevator 5 drives the upper mold to move up and down once, the conveyor belt 7 of the feeder will move a short distance synchronously, so that the plate socket 8 near the processing personnel can be moved away, and another plate socket 8 with the plate to be processed will be moved to the processing personnel, and the processing personnel can directly take the plate for the next processing, thereby greatly improving the processing efficiency.
[0024] Example 2
[0025] Reference Figure 2-4 As another preferred embodiment of the utility model, the difference from embodiment 1 is that the transmission module includes a main gear 9 and a sub-gear 11. The main gear 9 is coaxially fixed on the end of the main shaft of the power roller 6. A sub-gear 11 meshing with the main gear 9 is provided on one side of the main gear 9. A transmission shaft 10 is fixed on the sub-gear 11. The transmission shaft 10 can be rotatably fixed on the bracket of the power roller 6. The transmission shaft 10 is connected to the elevator 5 through a transmission mechanism. The transmission mechanism includes a crank 12, a movable block 13, a connecting rod, and a connecting bracket 14. The movable block 13 can be telescopically installed above the main shaft in the height direction. The crank 12 is fixed on the end of the transmission shaft 10. The crank 12 is connected to the movable block 13 through a connecting rod. The movable block 13 is also fixedly connected to the output shaft of the elevator 5 through the connecting bracket 14. In this way, when the elevator 5 is lifted, the movable block 13 can be driven to move up and down through the connecting bracket 14, so that the movable block 13 drives the transmission shaft 10 to rotate through the connecting rod and the crank 12. The sub-gear 11 is an incomplete gear. By setting the incomplete gear, the main gear 9 can be driven to rotate intermittently during the rotation of the secondary gear 11, so that the power roller 6 can rotate only a small angle each time, so that the conveyor belt 7 can move forward only a small distance each time.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient bending device based on sheet metal processing, comprising a base (1), characterized in that: A bending platform (2) is arranged on one side of the base (1), a lower mold (3) is arranged on the bending platform (2), an upper mold (4) is arranged correspondingly above the lower mold (3), and the upper mold (4) can be lifted and installed on the bending platform (2) via a lift (5); A feeder is provided on the other side of the base (1), and the feeder comprises two power rollers (6). The two power rollers (6) are fixed on the base (1), and a conveyor belt (7) is installed between the two power rollers (6). A plurality of plate sockets (8) are fixed at intervals on the surface of the conveyor belt (7) along its length direction. The main shaft of any one of the power rollers (6) is connected to the elevator (5) through a transmission module, so that the power roller (6) can be synchronously driven to rotate when the elevator (5) is in motion.
2. The efficient bending device based on sheet material processing according to claim 1 is characterized in that: The plate socket (8) is in the shape of a flat rectangular parallelepiped. The plate socket (8) is arranged vertically to the conveyor belt (7). A narrow and long slot is provided on the top of the plate socket (8).
3. The efficient bending device based on sheet material processing according to claim 1 is characterized in that: The power roller (6) is a rubber-coated roller, and the conveyor belt (7) is made of rubber.
4. The efficient bending device based on sheet material processing according to claim 1 is characterized in that: The transmission module comprises a main gear (9) and a sub-gear (11), and the main gear (9) is coaxially fixed on the end of the main shaft of the power roller (6).
5. The efficient bending device based on sheet material processing according to claim 4 is characterized in that: A secondary gear (11) meshing with the main gear (9) is provided on one side thereof, a transmission shaft (10) is fixed on the secondary gear (11), the transmission shaft (10) is rotatably fixed on a bracket of the power roller (6), and the transmission shaft (10) is connected to the elevator (5) through a transmission mechanism.
6. The efficient bending device based on sheet material processing according to claim 5 is characterized in that: The auxiliary gear (11) is an incomplete gear.
