Cutting equipment for mounting high-precision instrument valve
The cutting device for high-precision instrument valves addresses positioning challenges by using angle and horizontal adjustment mechanisms, ensuring accurate clamping and cutting angles, thereby improving the precision and efficiency of the cutting process.
Patent Information
- Application Number
- CN202422883461.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing cutting equipment for high-precision instrument valves faces challenges in accurately positioning components due to cumbersome adjustment processes, which affect dimensional accuracy and quality.
A cutting device with angle and horizontal adjustment assemblies, including clamping screws, bevel gears, and worm gears, allows for precise positioning and rotation of valve parts through hand wheels and scales, ensuring accurate clamping and cutting angles.
Enables precise positioning and rotation of valve components, enhancing the accuracy and efficiency of cutting operations by simplifying the adjustment process.
Smart Images

Figure CN222221322U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cutting equipment, in particular to a cutting equipment for installing high-precision instrument valves. Background Art
[0002] High-precision instrument valves are valves designed specifically for precise control of fluid flow and pressure. They have a precise structure and are made of high-quality materials such as stainless steel and alloy steel to ensure stable operation in harsh environments. These valves achieve precise regulation of medium flow and strict control of pressure through sophisticated flow channel design and excellent sealing surfaces. Their excellent corrosion resistance, high temperature resistance, and high stability and reliability make high-precision instrument valves a key equipment to ensure the safe operation of various industrial systems and improve production efficiency.
[0003] During the production process of high-precision instrument valves, the dimensions of parts may deviate. In order to ensure the dimensional accuracy and quality of the products, it is necessary to cut the valve components. However, during the cutting operation, the use of existing cutting equipment often requires operators to repeatedly adjust the position of components. This process is relatively cumbersome and it is difficult to ensure the accuracy of positioning.
[0004] To this end, we provide a high-precision cutting equipment for instrument valve installation to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a high-precision cutting device for installing instrument valves, which respectively adjusts the positions of valve parts to be cut through angle adjustment components and horizontal adjustment components, thereby solving the problem of difficult positioning in the existing valve cutting process.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a cutting device for installing a high-precision instrument valve, comprising a base, a mounting frame, a fixing assembly, an angle adjustment assembly and a horizontal adjustment assembly; the mounting frame is fixedly connected to the top of the base, the fixing assembly and the angle adjustment assembly are both arranged inside the mounting frame, and the angle adjustment assembly is arranged on the top of the base;
[0008] The fixing assembly includes two base plates, and the two base plates are both rotatably connected to the inside of the mounting frame, the inside of the two base plates are threadedly sleeved with clamping screws, the opposite ends of the two clamping screws are rotatably connected to clamping plates, and the other ends of the two clamping screws are fixedly connected to the first hand wheel;
[0009] The angle adjustment assembly includes two bevel gear rings, which are respectively fixedly connected to the outside of the two base plates, and the outside of the mounting frame is fixedly connected to two first mounting seats, the insides of the two first mounting seats are rotatably connected to rotating shafts, the tops of the two rotating shafts are fixedly connected to bevel gears, the bottoms of the two rotating shafts are fixedly connected to worm gears, the inside of the mounting frame is rotatably connected to a double-headed worm, and both ends of the double-headed worm are fixedly connected to a second hand wheel.
[0010] The utility model is further configured that two limit rods are fixedly connected to the opposite sides of the two clamping plates, and the limit rods are movably sleeved inside the corresponding base plates, and the outsides of the limit rods are fixedly connected to the first scale.
[0011] The utility model is further configured that the two bevel gears are respectively meshed with the two bevel gear rings, and the two threaded parts of the double-start worm are respectively meshed with the two worm wheels.
[0012] The utility model is further configured that the two base plates are fixedly connected to the opposite sides thereof with scale discs, and the top of the mounting frame is fixedly connected to two reading frames, and the reading frames correspond to the scale discs.
[0013] The utility model is further configured such that the horizontal adjustment component includes two second mounting seats, the two second mounting seats are internally rotatably connected with a horizontal adjustment screw, the interior of the mounting frame is internally fixedly connected with a fixed block, and the horizontal adjustment screw is threadedly sleeved on the interior of the fixed block, and one end of the horizontal adjustment screw is fixedly connected to a third hand wheel.
[0014] The utility model is further configured that two sliding openings are provided on the top of the base, two sliding blocks are fixedly connected to the bottom of the mounting frame, and the two sliding blocks are respectively slidably connected to the inside of the two sliding openings.
[0015] The utility model is further configured that the top of the base is fixedly connected to a frame, and the top of the frame is fixedly connected to a cutting machine.
[0016] The utility model is further configured that the second scale is fixedly connected to both sides of the base, and the indicator blocks are fixedly connected to both sides of the mounting frame, and the indicator blocks correspond to the second scale.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model can drive two clamping screws to rotate in the corresponding base plate by rotating two first hand wheels respectively, and then the two clamping screws can be moved horizontally under the action of the threads, and then the two clamping plates can be pushed to move toward each other, so that the parts to be cut can be clamped. At the same time, the clamping plates drive the limit rods to slide in the base plate, and the limit rods can limit the rotation of the clamping plates to avoid the parts to be cut from rotating. In addition, the parts to be cut can be accurately positioned by setting the first scale.
[0019] 2. The utility model can drive the double-headed worm to rotate by rotating the second hand wheel, and then drive the two rotating shafts to rotate through the meshing worm gear, and then drive the base plate to rotate through the meshing bevel gear and bevel gear ring, and then the parts to be cut can be accurately rotated to a certain angle through the cooperation of the dial and the reading frame.
[0020] 3. The utility model drives the horizontal adjustment screw by rotating the third hand wheel, and then drives the mounting frame to move in the horizontal direction through the fixed block, so as to adjust the cutting depth of the parts to be cut.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0023] Figure 2 A schematic diagram of the structure of the fixed component.
[0024] Figure 3 It is a structural schematic diagram of the horizontal adjustment component.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 100-base, 200-mounting frame, 300-fixing assembly, 301-base plate, 302-clamping screw, 303-splint, 304-first handwheel, 305-limit rod, 306-first scale, 400-angle adjustment assembly, 401-bevel gear ring, 402-first mounting seat, 403-rotating shaft, 404-bevel gear, 405-worm gear, 406-double-headed worm, 407-second handwheel, 408-dial, 409-reading frame, 500-horizontal adjustment assembly, 501-second mounting seat, 502-horizontal adjustment screw, 503-fixed block, 504-third handwheel, 505-sliding port, 506-slider, 507-second scale, 508-indicator block, 600-frame, 700-cutting machine. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] See also Figure 1-2 The utility model is a cutting device for high-precision instrument valve installation, comprising a base 100, a mounting frame 200, a fixing assembly 300, an angle adjustment assembly 400 and a horizontal adjustment assembly 500; the mounting frame 200 is fixedly connected to the top of the base 100, the fixing assembly 300 and the angle adjustment assembly 400 are both arranged inside the mounting frame 200, and the angle adjustment assembly 400 is arranged on the top of the base 100;
[0030] The fixing assembly 300 includes two base plates 301, and the two base plates 301 are rotatably connected to the inside of the mounting frame 200. The inside of the two base plates 301 is threaded with clamping screws 302, and the opposite ends of the two clamping screws 302 are rotatably connected to clamp plates 303. The other ends of the two clamping screws 302 are fixedly connected to first hand wheels 304. The parts to be cut can be fixed by rotating the two first hand wheels 304, and the position of the parts to be cut can be adjusted by adjusting the extension amount of the two clamping screws 302.
[0031] Specifically, two limit rods 305 are fixedly connected to the opposite sides of the two clamps 303, and the limit rods 305 are movably sleeved inside the corresponding base plate 301. The outside of the limit rods 305 is fixedly connected to a first scale 306. The first scale 306 can be set to facilitate precise positioning of the parts to be cut.
[0032] Furthermore, the top of the base 100 is fixedly connected to a frame 600 , and the top of the frame 600 is fixedly connected to a cutting machine 700 .
[0033] The operation process of this embodiment is: when the parts to be cut need to be fixed, the two first hand wheels 304 can be rotated to drive the two clamping screws 302 to rotate in the corresponding base plate 301, and then the two clamping screws 302 can be moved horizontally under the action of the thread, and then the two clamping plates 303 can be pushed to move toward each other, so that the parts to be cut can be clamped. At the same time, the clamping plate 303 drives the limit rod 305 to slide in the base plate 301.
[0034] Example 2
[0035] See also Figure 3 On the basis of the specific embodiment 1, the angle adjustment component 400 includes two bevel gear rings 401, and the two bevel gear rings 401 are respectively fixedly connected to the outside of the two base plates 301, and the outside of the mounting frame 200 is fixedly connected to two first mounting seats 402, and the insides of the two first mounting seats 402 are rotatably connected to the rotating shafts 403, and the tops of the two rotating shafts 403 are fixedly connected to the bevel gears 404, and the bottoms of the two rotating shafts 403 are fixedly connected to the worm gears 405, and the inside of the mounting frame 200 is rotatably connected to the double-headed worm 406, and the two ends of the double-headed worm 406 are fixedly connected to the second hand wheel 407. By rotating the second hand wheel 407, the base plate 301 can be rotated, so that the cutting angle of the parts to be cut can be adjusted, which is convenient for the staff to operate.
[0036] Specifically, the two bevel gears 404 are respectively meshed with the two bevel gear rings 401 , and the two threaded portions of the double-start worm 406 are respectively meshed with the two worm wheels 405 .
[0037] Furthermore, the two base plates 301 are fixedly connected to opposite sides with a dial 408, and the top of the mounting frame 200 is fixedly connected with two reading frames 409, and the reading frames 409 correspond to the dial 408. By cooperating with the dial 408 and the reading frames 409, the parts to be cut can be accurately rotated to a certain angle.
[0038] The operation process of this embodiment is: when it is necessary to rotate the part to be cut, first rotate the second hand wheel 407, and then the double-headed worm 406 can be driven to rotate, and then the two rotating shafts 403 are driven to rotate through the meshing worm gear 405, and then the base plate 301 is driven to rotate through the meshing bevel gear 404 and the bevel gear ring 401, and then the part to be cut can be accurately rotated to a certain angle through the cooperation of the dial 408 and the reading frame 409.
[0039] Example 3
[0040] See also Figure 1 On the basis of the first and second specific embodiments, the horizontal adjustment assembly 500 includes two second mounting seats 501, the two second mounting seats 501 are internally rotatably connected with a horizontal adjustment screw 502, the interior of the mounting frame 200 is fixedly connected with a fixed block 503, and the horizontal adjustment screw 502 is threadedly sleeved inside the fixed block 503, and one end of the horizontal adjustment screw 502 is fixedly connected with a third hand wheel 504. By rotating the third hand wheel 504 to drive the horizontal adjustment screw 502, the mounting frame 200 can be moved in the horizontal direction, thereby adjusting the cutting depth of the parts to be cut.
[0041] Specifically, two sliding openings 505 are provided on the top of the base 100 , and two sliding blocks 506 are fixedly connected to the bottom of the mounting frame 200 , and the two sliding blocks 506 are slidably connected to the inside of the two sliding openings 505 .
[0042] Furthermore, a second scale 507 is fixedly connected to both sides of the base 100 , and an indicator block 508 is fixedly connected to both sides of the mounting frame 200 , and the indicator block 508 corresponds to the second scale 507 .
[0043] The operation process of this embodiment is: when it is necessary to adjust the cutting depth of the part to be cut, firstly, the horizontal adjustment screw 502 is driven by rotating the third hand wheel 504, and then the mounting frame 200 is driven to move in the horizontal direction through the fixed block 503, so that the distance between the part to be cut and the cutting machine 700 can be adjusted.
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0045] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the specification and its full scope and equivalents.
Claims
1. A cutting device for installing a high-precision instrument valve, comprising a base (100), a mounting frame (200), a fixing assembly (300), an angle adjustment assembly (400) and a horizontal adjustment assembly (500); characterized in that: The mounting frame (200) is fixedly connected to the top of the base (100), the fixing assembly (300) and the angle adjustment assembly (400) are both arranged inside the mounting frame (200), and the angle adjustment assembly (400) is arranged on the top of the base (100); The fixing assembly (300) comprises two base plates (301), and the two base plates (301) are both rotatably connected to the inside of the mounting frame (200), the inside of the two base plates (301) are both threadedly sleeved with clamping screws (302), the opposite ends of the two clamping screws (302) are both rotatably connected to a clamping plate (303), and the other ends of the two clamping screws (302) are both fixedly connected to a first hand wheel (304); The angle adjustment assembly (400) comprises two bevel gear rings (401), the two bevel gear rings (401) are respectively fixedly connected to the outside of two base plates (301), the outside of the mounting frame (200) is fixedly connected to two first mounting seats (402), the insides of the two first mounting seats (402) are both rotatably connected to rotating shafts (403), the tops of the two rotating shafts (403) are both fixedly connected to bevel gears (404), the bottoms of the two rotating shafts (403) are both fixedly connected to worm wheels (405), the inside of the mounting frame (200) is rotatably connected to a double-headed worm (406), and both ends of the double-headed worm (406) are fixedly connected to second hand wheels (407).
2. A high-precision instrument valve installation cutting device according to claim 1, characterized in that: Two limit rods (305) are fixedly connected to opposite sides of the two clamping plates (303), and the limit rods (305) are movably sleeved inside the corresponding base plate (301), and the outside of the limit rods (305) is fixedly connected to a first scale (306).
3. A high-precision instrument valve installation cutting device according to claim 1, characterized in that: The two bevel gears (404) are respectively meshed with the two bevel gear rings (401), and the two threaded portions of the double-headed worm (406) are respectively meshed with the two worm wheels (405).
4. A high-precision instrument valve installation cutting device according to claim 1, characterized in that: The two base plates (301) are fixedly connected to opposite sides thereof with a scale plate (408), and the top of the mounting frame (200) is fixedly connected to two reading frames (409), and the reading frames (409) correspond to the scale plates (408).
5. The high-precision instrument valve installation cutting device according to claim 1, characterized in that: The horizontal adjustment assembly (500) comprises two second mounting seats (501), the interiors of the two second mounting seats (501) are rotatably connected with horizontal adjustment screw rods (502), the interior of the mounting frame (200) is fixedly connected with a fixing block (503), the horizontal adjustment screw rod (502) is threadedly sleeved inside the fixing block (503), and one end of the horizontal adjustment screw rod (502) is fixedly connected with a third hand wheel (504).
6. The high-precision instrument valve installation cutting device according to claim 1, characterized in that: Two sliding openings (505) are provided on the top of the base (100), and two sliding blocks (506) are fixedly connected to the bottom of the mounting frame (200), and the two sliding blocks (506) are slidably connected to the inside of the two sliding openings (505) respectively.
7. The high-precision instrument valve installation cutting device according to claim 1, characterized in that: The top of the base (100) is fixedly connected to a frame (600), and the top of the frame (600) is fixedly connected to a cutting machine (700).
8. The high-precision instrument valve installation cutting device according to claim 1, characterized in that: The base (100) is fixedly connected to a second scale (507) on both sides, and the mounting frame (200) is fixedly connected to an indicator block (508) on both sides, and the indicator block (508) corresponds to the second scale (507).
