Special-shaped wire saw cutting device based on motion trail
Through the special-shaped wire saw cutting device based on the motion trajectory, the problems of consistency and low efficiency in the repair process of special-shaped embedded covers are solved, and the accurate cutting of special-shaped products and labor saving is achieved. It is suitable for aircraft fuselage and aircraft with complex structures. Flange cover repair.
Patent Information
- Application Number
- CN202420597192.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The prior art has problems such as difficult to maintain consistency during the repair process of the special-shaped embedded hood on the fuselage and wing of the aircraft. It is easy to have incompleteness, manual repair and uneconomical repair, especially the repair efficiency of the hood with complex structures. .
A special-shaped wire saw cutting device based on motion trajectory is designed, including a base, wire saw cutting assembly and cutting platform assembly. The movement trajectory of the cutting platform is guided through the track groove, driving the product to move stably, and achieving accurate and stable batch cutting. Simple, easy to assemble, and adjustable cutting platform angle to suit different appearance products.
It realizes accurate and stable cutting of special-shaped products, saves labor time, reduces repair costs, is suitable for complex products, and increases the scope of application of cutting devices.
Smart Images

Figure CN222221325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece cutting, in particular to a special-shaped wire saw cutting device based on a motion track. Background Art
[0002] There are covers of different sizes and shapes on both the fuselage and wings of the aircraft, and the number of covers is large, accounting for about 20% of the overall structure of the aircraft.
[0003] In the current production and assembly process, the mouth covers are usually repaired manually, which can not only fail to maintain the consistency of the mouth covers, but also easily lead to defects. Moreover, manual repair is time-consuming and uneconomical, especially for some special-shaped embedded mouth covers with complex structures, which makes manual repair more troublesome and inefficient. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies in the prior art and to provide a special-shaped wire saw cutting device based on a motion trajectory.
[0005] An embodiment of the utility model provides a special-shaped wire saw cutting device based on a motion track, comprising: a base, a wire saw cutting assembly and a cutting platform assembly, wherein the wire saw cutting assembly and the cutting platform assembly are arranged on the base;
[0006] Wherein, the wire saw cutting assembly comprises a wire saw bracket, a wire saw and a power assembly, the wire saw bracket is arranged on the base, the wire saw is arranged on the wire saw bracket, and the power assembly is drivingly connected to the wire saw bracket;
[0007] The cutting platform assembly includes a supporting platform, a cutting platform and a driving mechanism. The supporting platform is arranged on one side of the wire saw. A track groove is provided on the supporting platform. The cutting platform slides with the track groove through a slider. The driving mechanism is connected to the cutting platform for driving the cutting platform to slide along the track groove.
[0008] In some optional embodiments, the wire saw bracket includes two cantilever supports and two cantilever brackets, the two cantilever supports are arranged side by side on the base, the two cantilever brackets are rotatably arranged between the two cantilever supports and are connected to each other, the wire saw is connected between the head ends of the two cantilever brackets, and the power assembly is drivingly connected to the cantilever brackets.
[0009] In some optional embodiments, the tail ends of the two cantilever brackets are connected by an adjusting screw, and the tail ends of the two cantilever brackets are driven to move closer to or away from each other by twisting the adjusting screw.
[0010] In some optional embodiments, the power assembly includes a driving motor, a mounting seat, a motor power arm and a transmission force arm. The mounting seat is arranged on the base, the driving motor is assembled with the mounting seat and is drivingly connected to the motor power arm, and the two ends of the transmission force arm are respectively rotatably connected to the motor power arm and the cantilever bracket.
[0011] In some optional embodiments, a slot is provided on the cutting platform, and the slider is inserted into the slot.
[0012] In some optional embodiments, the track groove is detachably connected to the support platform.
[0013] In some optional embodiments, the driving mechanism includes a hand-cranked power arm and a connecting rod mechanism, wherein the hand-cranked power arm is rotatably connected to the supporting platform and is drivingly connected to the cutting platform via the connecting rod mechanism.
[0014] In some optional embodiments, the connecting rod mechanism includes a first connecting rod, a second connecting rod and a third connecting rod, the first connecting rod is drivingly connected to the hand-cranked power arm, the first connecting rod, the second connecting rod and the third connecting rod are rotationally connected in sequence, and the third connecting rod is rotationally connected to the cutting platform.
[0015] In some optional embodiments, two platform supports are provided on the base, and a first platform support plate and a second platform support plate are provided at the bottom of the support platform, and the first platform support plate and the second platform support plate are rotatably matched with the two platform supports respectively.
[0016] In some optional embodiments, the first platform support plate is provided with an adjustment groove and a threaded locking member, the adjustment groove extends along a rotation axis surrounding the first platform support plate, the threaded locking member passes through the adjustment groove and then is connected to the platform support.
[0017] Compared with the prior art, the special-shaped wire saw cutting device based on motion trajectory of the utility model guides the cutting platform through the trajectory groove, so that the cutting platform drives the product to move stably based on the motion trajectory guided by the trajectory groove, and can accurately and stably cut products in batches. The overall structure is simple and easy to assemble. It is not easy to damage the product when repairing the product. The trajectory groove can also be disassembled and can be suitable for cutting products of different shapes. The angle of the cutting platform can be adjusted, which can increase the scope of application and cut more complex products.
[0018] In order to more clearly understand the present invention, the specific implementation of the present invention will be described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a schematic structural diagram of a special-shaped wire saw cutting device based on a motion trajectory according to an embodiment of the utility model;
[0020] Figure 2 This is a structural schematic diagram of a wire saw cutting assembly according to an embodiment of the utility model;
[0021] Figure 3 This is a schematic structural diagram of a cutting platform assembly according to an embodiment of the utility model;
[0022] Figure 4 An exploded view of a cutting platform assembly according to an embodiment of the utility model;
[0023] Figure 5 The figure is a schematic structural diagram of a support platform and a platform support according to an embodiment of the utility model.
[0024] Description of reference numerals:
[0025] 10. Base; 11. Platform support; 20. Wire saw cutting assembly; 21. Wire saw bracket; 211. Cantilever support; 212. Cantilever bracket; 213. Adjustment threaded member; 214. Reinforcement plate; 22. Wire saw; 221. Wire saw connecting member; 23. Power assembly; 231. Driving motor; 232. Mounting seat; 233. Motor power arm; 234. Transmission force arm; 30. Cutting platform assembly; 31. Support platform; 311. Track groove; 312. First platform support plate; 313. Second platform support plate; 314. Adjustment groove; 315. Threaded locking member; 316. Connecting angle piece; 32. Cutting platform; 321. Slider; 322. Slot; 33. Driving mechanism; 331. Hand-cranked power arm; 332. Connecting rod mechanism; 333. First connecting rod; 334. Second connecting rod; 335. Third connecting rod; 336. Connecting part. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. In the description of the utility model, unless otherwise specified, "multiple" means 2 or more, and "several" means 1 or more. In addition, unless otherwise specified, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the description of the present invention, the description with reference to the terms "one embodiment", "some optional implementations" or "some optional embodiments" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0030] See also Figure 1 An embodiment of the utility model provides a special-shaped wire saw cutting device based on a motion trajectory, including: a base 10, a wire saw cutting assembly 20 and a cutting platform assembly 30, and the wire saw cutting assembly 20 and the cutting platform assembly 30 are arranged on the base 10.
[0031] See also Figure 2 The wire saw cutting assembly 20 includes a wire saw bracket 21, a wire saw 22 and a power assembly 23. The wire saw bracket 21 is arranged on the base 10, and the wire saw 22 is arranged on the wire saw bracket 21. The power assembly 23 is drivingly connected to the wire saw bracket 21 and is used to drive the wire saw 22 to move up and down, so that the wire saw 22 reciprocates up and down to achieve cutting of the product.
[0032] The structure of the wire saw bracket 21 can be appropriately designed according to actual needs. For example, in some optional embodiments, the wire saw bracket 21 includes two cantilever supports 211 and two cantilever supports 212. The two cantilever supports 211 are arranged side by side on the base 10, and the two cantilever supports 212 are rotatably arranged between the two cantilever supports 211 and are connected to each other. The wire saw 22 is connected between the head ends of the two cantilever supports 212, and the power component 23 is drivingly connected to the cantilever supports 212. Since the two cantilever supports 212 are connected to each other, the power component 23 drives one of the cantilever supports 212 to swing up and down, which can simultaneously drive the two cantilever supports 212 to swing, thereby driving the wire saw 22 to reciprocate up and down. A bearing is installed on the cantilever support 211, and the cantilever bracket 212 and the bearing are rotatably matched. In addition, a reinforcing plate 214 is provided between the two cantilever supports 211, and the reinforcing plate 214 is installed on the cantilever support 211 by screws. The reinforcing plate 214 is used to fill the gap between the two cantilever supports 211 to improve the structural stability of the two cantilever supports 211.
[0033] In some optional embodiments, the tail ends of the two cantilever brackets 212 are connected by an adjusting screw 213, and the adjusting screw 213 is twisted to drive the tail ends of the two cantilever brackets 212 to move closer to or farther from each other, thereby making the head ends of the two cantilever brackets 212 move away from or closer to each other. When the head ends of the two cantilever brackets 212 move away from each other, the wire saw 22 will be tightened, and when the head ends of the two cantilever brackets 212 move closer to each other, the wire saw 22 will be relaxed, thereby adjusting the tension of the wire saw 22. In this embodiment, the distance between the head end of the cantilever bracket 212 and the cantilever support 211 is greater than the distance between the tail end of the cantilever bracket 212 and the cantilever support 211.
[0034] In addition, in this embodiment, a wire saw connecting piece is provided on the cantilever bracket 212, and a bearing is provided on the wire saw connecting piece, which is correspondingly connected to the bushing of the cantilever bracket 212, and the broken arm of the wire saw 22 is locked on the wire saw connecting piece by a threaded piece.
[0035] The structure of the power assembly 23 can be appropriately designed according to actual needs. For example, in some optional embodiments, the power assembly 23 includes a driving motor 231, a mounting seat 232, a motor power arm 233 and a transmission arm 234. The mounting seat 232 is arranged on the base 10. The driving motor 231 is assembled with the mounting seat 232 and is drivingly connected with the motor power arm 233. The two ends of the transmission arm 234 are respectively rotatably connected with the motor power arm 233 and the cantilever bracket 212. The driving motor 231 drives the motor 231 power arm to rotate, and then drives the cantilever bracket 212 to swing up and down through the transmission arm 234. Of course, the power assembly 23 can also adopt other structures, such as replacing the driving motor 231 with an inflatable drill, or the power assembly 23 can also adopt other components that can drive objects to move back and forth, without limiting this example.
[0036] In order to improve stability, in this embodiment, bearings are provided at the connection between the transmission force arm 234 and the cantilever bracket 212 and at the connection between the transmission force arm 234 and the motor power arm 233 .
[0037] See also Figure 3 and Figure 4 The cutting platform assembly 30 includes a supporting platform 31, a cutting platform 32 and a driving mechanism 33. The supporting platform 31 is arranged on one side of the wire saw 22. A track groove 311 is provided on the supporting platform 31. The cutting platform 32 slides with the track groove 311 through a slider 321. The driving mechanism 33 is drivingly connected to the cutting platform 32 and is used to drive the cutting platform 32 to slide along the track groove 311. When the wire saw 22 reciprocates, the driving mechanism 33 drives the cutting platform 32 to move along the set motion trajectory under the guidance of the track groove 311, and the product fixed on the cutting platform 32 moves synchronously under the drive of the cutting platform 32, so that the product is cut by the wire saw 22 according to the motion trajectory specified by the track groove 311, thereby realizing accurate repair of the product, being able to quickly process special-shaped products in small batches, having a simple structure, being easy to use, being able to save working hours, and realizing cost reduction and efficiency improvement.
[0038] In order to facilitate the installation of the slider 321, in some optional embodiments, a slot 322 is provided on the cutting platform 32, and the slider 321 is inserted into the slot 322. In addition, in order to make the movement of the slider 321 more stable and smooth, the slider 321 is cylindrical, and the side curved surface of the slider 321 is slidably matched with the side wall of the track groove 311. Of course, the slider 321 can also be installed in other ways, such as connecting with the cutting platform 32 through a buckle structure, a threaded structure, etc. When the slider 321 is cylindrical, the slider 321 can also rotate with the cutting platform 32, so that the slider 321 rolls along the track groove 311 to reduce friction.
[0039] In some optional embodiments, the track groove 311 is detachably connected to the support platform 31, so as to facilitate the replacement of different track grooves 311 according to the cutting path requirements of different products. In this embodiment, the track groove 311 is detachably mounted on the support platform 31 by screws. Of course, the track groove 311 can also be mounted on the support platform 31 by a buckle structure or a latch structure, etc., without limitation to this example.
[0040] In some optional embodiments, the driving mechanism 33 includes a hand-cranked power arm 331 and a connecting rod mechanism 332. The hand-cranked power arm 331 is rotatably connected to the support platform 31 and is drivingly connected to the cutting platform 32 through the connecting rod mechanism 332. When the wire saw 22 is cutting, the staff shakes the hand-cranked power arm 331, and the hand-cranked power arm 331 drives the cutting platform 32 to move along the track groove 311 through the connecting rod mechanism 332, which is easy to operate. Of course, the driving mechanism 33 can also adopt other suitable structures, not limited to being driven by manpower. For example, the driving mechanism 33 includes a reduction motor and a connecting rod mechanism 332, and the reduction motor drives the support platform 31 to move slowly through the connecting rod mechanism 332. This example is not limited.
[0041] The structure of the connecting rod mechanism 332 can be selected according to actual needs. For example, in some optional embodiments, the connecting rod mechanism 332 includes a first connecting rod 333, a second connecting rod 334 and a third connecting rod 335. The first connecting rod 333 is connected to the hand-cranked power arm 331 by driving, the first connecting rod 333, the second connecting rod 334 and the third connecting rod 335 are connected in rotation in sequence, and the third connecting rod 335 is connected in rotation with the cutting platform 32. The first connecting rod 333 and the second connecting rod 334, the second connecting rod 334 and the third connecting rod 335, and the cutting platform 32 and the third connecting rod 335 are all rotated by pins, and the hand-cranked power arm 331, the first connecting rod 333 and the support platform 31 are also rotated by pins. The connecting rod mechanism 332 can make the hand-cranked power arm 331 suitable for driving the cutting platform 32 to move along different track grooves 311.
[0042] In this embodiment, two connecting parts 336 are provided on the third connecting rod 335 , and both connecting parts 336 are rotatably matched with the cutting platform 32 , thereby improving the stability of the match between the third connecting rod 335 and the cutting platform 32 .
[0043] See also Figure 5In some optional embodiments, two platform supports 11 are provided on the base 10, and a first platform support plate 312 and a second platform support plate 313 are provided at the bottom of the support platform 31. The first platform support plate 312 and the second platform support plate 313 are respectively rotatably cooperated with the two platform supports 11, so that the support platform 31 can rotate relative to the base 10, thereby realizing the angle adjustment of the cutting platform 32, and increasing the range of products that can be adapted for cutting.
[0044] In order to achieve the angle locking between the support platform 31 and the platform support 11, in some optional embodiments, the first platform support plate 312 is provided with an adjustment groove 314 and a threaded locking member 315, the adjustment groove 314 extends along the rotation axis around the first platform support plate 312, the threaded locking member 315 passes through the adjustment groove 314, and then is connected to the platform support 11, and the first platform support plate 312 is locked on the platform support 11 through the threaded locking member 315. When the angle needs to be adjusted, the threaded locking member 315 is loosened, and then the support platform 31 is rotated. When the support platform 31 rotates, the first platform support plate 312 rotates relative to the threaded locking member 315. In this embodiment, the support platform 31 can adjust the angle within the range of -45°-45° relative to the horizontal plane. Of course, by designing the shape of the adjustment groove 314, the angle range that the support platform 31 can adjust can also be increased or decreased. The threaded locking member can be a part with a threaded structure such as a screw or a bolt.
[0045] In this embodiment, the platform support 11 is detachably connected to the base 10 by screws, and the first platform support plate 312 and the second platform support plate 313 are also detachably connected to the support platform 31 by screws, so as to facilitate disassembly and assembly. In addition, a connecting angle piece 316 is provided between the first platform support plate 312 and the support platform 31 and between the second platform support plate 313 and the support platform 31, so as to improve stability.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A special-shaped wire saw cutting device based on motion trajectory, characterized in that: include: A base, a wire saw cutting assembly and a cutting platform assembly, wherein the wire saw cutting assembly and the cutting platform assembly are arranged on the base; Wherein, the wire saw cutting assembly comprises a wire saw bracket, a wire saw and a power assembly, the wire saw bracket is arranged on the base, the wire saw is arranged on the wire saw bracket, and the power assembly is drivingly connected to the wire saw bracket; The cutting platform assembly includes a supporting platform, a cutting platform and a driving mechanism. The supporting platform is arranged on one side of the wire saw. A track groove is provided on the supporting platform. The cutting platform slides with the track groove through a slider. The driving mechanism is connected to the cutting platform for driving the cutting platform to slide along the track groove.
2. The special-shaped wire saw cutting device based on motion trajectory according to claim 1, characterized in that: The wire saw bracket includes two cantilever supports and two cantilever brackets, the two cantilever supports are arranged side by side on the base, the two cantilever brackets are rotatably arranged between the two cantilever supports and are connected to each other, the wire saw is connected between the head ends of the two cantilever brackets, and the power assembly is drivingly connected to the cantilever brackets.
3. The special-shaped wire saw cutting device based on motion trajectory according to claim 2, characterized in that: The tail ends of the two cantilever brackets are connected by an adjusting screw, and the tail ends of the two cantilever brackets are driven to move closer to or farther from each other by twisting the adjusting screw.
4. The special-shaped wire saw cutting device based on motion trajectory according to claim 2, characterized in that: The power assembly includes a driving motor, a mounting seat, a motor power arm and a transmission force arm. The mounting seat is arranged on the base, the driving motor is assembled with the mounting seat and is drivingly connected to the motor power arm, and the two ends of the transmission force arm are respectively rotatably connected to the motor power arm and the cantilever bracket.
5. A special-shaped wire saw cutting device based on motion trajectory according to any one of claims 1 to 4, characterized in that: The cutting platform is provided with a slot, and the slider is inserted into the slot.
6. A special-shaped wire saw cutting device based on motion trajectory according to any one of claims 1 to 4, characterized in that: The track groove is detachably connected to the support platform.
7. A special-shaped wire saw cutting device based on motion trajectory according to any one of claims 1 to 4, characterized in that: The driving mechanism comprises a hand-cranked power arm and a connecting rod mechanism. The hand-cranked power arm is rotatably connected to the supporting platform and is drivingly connected to the cutting platform via the connecting rod mechanism.
8. The special-shaped wire saw cutting device based on motion trajectory according to claim 7, characterized in that: The connecting rod mechanism includes a first connecting rod, a second connecting rod and a third connecting rod, the first connecting rod is drivingly connected to the hand-cranked power arm, the first connecting rod, the second connecting rod and the third connecting rod are rotationally connected in sequence, and the third connecting rod is rotationally connected to the cutting platform.
9. A special-shaped wire saw cutting device based on motion trajectory according to any one of claims 1 to 4, characterized in that: Two platform supports are arranged on the base, and a first platform support plate and a second platform support plate are arranged at the bottom of the support platform. The first platform support plate and the second platform support plate are respectively rotatably matched with the two platform supports.
10. The special-shaped wire saw cutting device based on motion trajectory according to claim 9, characterized in that: The first platform support plate is provided with an adjustment groove and a threaded locking piece. The adjustment groove extends along a rotation axis surrounding the first platform support plate. The threaded locking piece passes through the adjustment groove and is then connected to the platform support.
