Angle-adjustable chamfering cutter
By designing an adjustable angle chamfer knife, the combination of arc grooves and claws and the synchronous rotation of the gears is solved, and the problems of frequent disassembly and angle adjustment of tools in mechanical processing are achieved, achieving more efficient processing and more convenient tool use .
Patent Information
- Application Number
- CN202420912044.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In mechanical processing, frequent tool disassembly and angle adjustments increase time cost and labor intensity, and tool diameter changes require updating of machining procedures, resulting in an increase in tool preparation time and trial cutting time.
An adjustable angle chamfer knife is designed to achieve the clamping and angle adjustment of the blade through the combination of arcuate grooves and claws. The synchronous rotation of gears and incomplete gear rings is used to ensure the stability of the blade diameter and angle. Simplified the angle adjustment process.
Reduces tool preparation time, reduces trial cutting time, improves tool versatility and convenience of angle adjustment, and reduces the complexity of tool replacement and programming.
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Figure CN222221345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting tools, in particular to an angle-adjustable chamfering tool. Background Art
[0002] Chamfering cutters are a type of chamfering tool used in mechanical processing. They can be used on lathes, milling machines, CNC machines and other machine tools to process chamfered features on the edges of the features to be processed. In actual design, designers will design chamfer features of different angles according to different usage environments and purposes. During on-site processing, the processor needs to select chamfering cutters with corresponding angle specifications for processing according to different angles. Frequent disassembly and assembly of cutters increases time costs and labor intensity. At the same time, after changing the cutter, the processing program needs to be updated according to the change in cutter diameter, which increases time costs. Utility Model Content
[0003] The utility model provides an angle-adjustable chamfering knife, which can reduce knife preparation time, reduce trial cutting time, is convenient for angle adjustment, and has good versatility.
[0004] The technical solution of the utility model to solve the above technical problems is as follows:
[0005] An adjustable angle chamfering knife comprises a tool rod and a blade mounted on one end of the tool rod, the blade is provided with a cutting edge, an arcuate groove is provided at one end of the tool rod on which the blade is mounted, the axis line of the arcuate groove coincides with the top edge of the cutting edge, an arcuate block adapted to and rotatably connected to the arcuate groove is fixed to the blade, a pressure claw is detachably connected to one end of the tool rod on which the blade is mounted, one end of the pressure claw is detachably connected to one end of the tool rod, and the other end presses down on the upper end of the blade.
[0006] The utility model has the following beneficial effects: during use, the blade is clamped by pressing the pressure claws; the axis line of the arc groove coincides with the top edge of the blade tip; when the blade is adjusted to rotate, the blade always rotates around the top edge of the blade, that is, the top edge does not undergo relative displacement, so that the diameter of the blade does not change, and the blade angle does not change after adjustment, which is convenient for programming, and can realize one-cut processing of multiple bevel angles, reducing tool preparation time, reducing trial cutting time, and having convenient angle adjustment and good versatility.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, one end of the knife rod on which the blade is mounted is rotatably connected to a gear, and an incomplete toothed ring meshed with the gear is fixed to the lower end of the blade, and the axis of the incomplete toothed ring coincides with the axis of the arc groove.
[0009] The beneficial effect of adopting the above further solution is that the incomplete tooth ring and the blade can be rotated synchronously by rotating the gear, and the angle adjustment function is realized, and after the adjustment, the top blade does not undergo relative displacement.
[0010] Furthermore, one end of the knife rod on which the blade is mounted is provided with a communicating storage groove and a rotation groove, the gear is rotationally connected to the storage groove, and the incomplete gear ring is slidably disposed in the rotation groove.
[0011] The beneficial effect of adopting the above further solution is that the storage groove forms an installation space for the gear, and the rotation groove forms an installation space for the incomplete gear ring, so as to ensure smooth meshing of the gear and the incomplete gear ring.
[0012] Furthermore, an adjusting rod is fixed at the lower end of the gear, the adjusting rod is coaxial with the gear, the upper end of the adjusting rod is fixedly connected to the gear, and the lower end of the adjusting rod passes through the knife rod downward.
[0013] The beneficial effect of adopting the above further solution is that the adjustment rod can be rotated by applying force to the lower end of the adjustment rod, thereby driving the gear to rotate.
[0014] Furthermore, one end of the knife rod on which the blade is mounted is provided with a socket, and the adjusting rod is inserted into the socket.
[0015] The beneficial effect of adopting the above further solution is that the adjusting rod can be inserted into the insertion hole from top to bottom, and the lower end of the adjusting rod can pass downward through the knife rod.
[0016] Furthermore, both ends of the blade in the horizontal direction are fixed with limiting bosses, and the limiting bosses are located at the lower end of the blade in the vertical direction.
[0017] The beneficial effect of adopting the above further solution is that when the blade is rotated to the extreme position, the limiting boss abuts against the knife rod to prevent the blade from falling off the arc groove of the knife rod.
[0018] Furthermore, a locking bolt is inserted into one end of the pressure claw, and the rod portion of the locking bolt is threadedly connected to the knife rod.
[0019] The beneficial effect of adopting the above further solution is that the other end of the pressure claw is pressed against the blade by tightening the locking bolt.
[0020] Furthermore, the other end of the pressure claw is fixedly connected to a pressure rod, the upper end of the pressure rod is fixedly connected to the pressure claw, and the lower end is pressed downward on the upper end of the blade.
[0021] The beneficial effect of adopting the above further solution is that after the locking bolt is tightened, the pressure rod presses the blade.
[0022] Furthermore, a pressing groove is formed at the upper end of the blade, and the lower end of the pressing rod is pressed down on the bottom of the pressing groove.
[0023] The beneficial effect of adopting the above further solution is that the clamping groove realizes a directional effect on the pressure rod, so that when the lower end of the pressure rod is pressed down on the blade, it directly enters the clamping groove, indicating that the blade is installed in place.
[0024] Furthermore, a scale is provided on the upper end of the blade, and an identification line matching the scale is provided on one end of the knife rod on which the blade is mounted.
[0025] The beneficial effect of adopting the above further solution is that the scale and the marking line cooperate with each other to achieve relatively precise adjustment of the angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is an axonometric view of the adjustable angle chamfering cutter of the utility model;
[0027] Figure 2 It is an exploded view of the adjustable angle chamfering cutter of the utility model;
[0028] Figure 3 It is an axonometric view of the guide rod of the angle-adjustable chamfering cutter of the utility model;
[0029] Figure 4 A bottom view of the guide rod of the angle-adjustable chamfering cutter of the utility model;
[0030] Figure 5 It is an axonometric view of the gear of the adjustable angle chamfering cutter of the utility model;
[0031] Figure 6 It is an axonometric view of the blade of the adjustable angle chamfering cutter of the utility model;
[0032] Figure 7 The utility model is an axonometric view of the pressure claw of the adjustable angle chamfering tool.
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0034] 1. Cutter bar; 11. Mounting table; 12. Pressing table; 13. Arc groove; 14. Storage groove; 15. Rotation groove; 16. Socket;
[0035] 2. Blade; 21. Top blade; 22. Bottom blade; 23. Arc block; 24. Pressing groove;
[0036] 3. Press the claws;
[0037] 4. Gears;
[0038] 5. Incomplete gear ring;
[0039] 6. Adjustment rod; 61. Socket;
[0040] 7. Limiting boss;
[0041] 8. Locking bolt; 81. Pressure rod;
[0042] 9. Scale; 91. Identification line. DETAILED DESCRIPTION
[0043] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0044] First of all, it should be noted that according to the classification of life or number of times used, tools are usually divided into reusable tools and disposable tools. Disposable tools, also known as disposable tools or machine-clamped tools, are a type of tool that can be discarded after use and are often used in high-precision and high-quality processing.
[0045] Example 1
[0046] like Figure 1 and Figure 2 An adjustable angle chamfering knife comprises a tool rod 1 and a blade 2 mounted on one end of the tool rod 1, the blade 2 is provided with a blade, an arc groove 13 is opened at one end of the tool rod 1, the axis line of the arc groove 13 coincides with the top edge 21 of the blade, the blade 2 is fixed with an arc block 23 adapted and rotatably connected to the arc groove 13, one end of the tool rod 1 is detachably connected with a pressure claw 3, one end of the pressure claw 3 is detachably connected to one end of the tool rod 1, and the other end is pressed down on the upper end of the blade 2.
[0047] The beneficial effects of this embodiment are as follows: during use, the blade 2 is pressed by the pressure claw 3 to achieve clamping of the blade 2; the axis line of the arc groove 13 coincides with the top edge 21 of the blade tip, and when the blade 2 is adjusted to rotate, the blade 2 always rotates around the top edge 21 of the blade, that is, the top edge 21 does not undergo relative displacement, so that the diameter of the blade 2 does not change, and the blade angle does not change after adjustment, which facilitates programming, enables one-knife processing of multiple angles, reduces tool preparation time, reduces trial cutting time, is convenient for angle adjustment, and has good versatility.
[0048] When installing and using the tool, the other end of the tool rod 1 can be clamped on a tool holder of a lathe, milling machine, CNC or other machine tools.
[0049] Specifically, the blade 2 has a top edge 21 and a bottom edge 22; the top edge 21 is located at the upper end of the blade 2 in the vertical direction and is in a vertical state, and is mainly responsible for cutting and scraping. During the processing, the top edge contacts the workpiece and cuts off the material to form the desired shape or contour; the bottom edge 22 is located at the lower end of the blade 2 in the vertical direction and is in an inclined state, and is mainly used for supporting and stabilizing, so that the blade remains stable during the cutting process and prevents vibration and deviation.
[0050] Based on the above embodiment, one end of the knife bar 1 is provided with a mounting table 11 and a pressing table 12, the mounting table 11 is lower than the pressing table 12, and the arc groove 13 is provided on the mounting table 11. One end of the pressing claw 3 is detachably connected to the pressing table 12 of the knife bar 1 to press the blade 2 down on the mounting table 11.
[0051] Example 2
[0052] like Figure 2 and Figure 3 On the basis of Example 1, one end of the arbor 1 is rotatably connected to a gear 4, and the lower end of the blade 2 is fixed with an incomplete toothed ring 5 meshing with the gear 4, and the axis line of the incomplete toothed ring 5 coincides with the axis line of the arc groove 13.
[0053] The beneficial effect of adopting the preferred solution in the above embodiment is that the incomplete tooth ring 5 and the blade 2 can be rotated synchronously by rotating the gear 4 to achieve the function of angle adjustment, and the top blade 21 does not undergo relative displacement after adjustment.
[0054] Example 3
[0055] like Figure 2 and Figure 3 On the basis of embodiments 1 and 2, one end of the arbor 1 is provided with a connecting storage groove 14 and a rotation groove 15, the gear 4 is rotationally connected to the storage groove 14, and the incomplete gear ring 5 is slidably disposed in the rotation groove 15.
[0056] The beneficial effect of adopting the preferred solution in the above embodiment is that the storage groove 14 forms an installation space for the gear 4, and the rotation groove 15 forms an installation space for the incomplete gear ring 5, so as to ensure smooth meshing of the gear 4 and the incomplete gear ring 5.
[0057] like Figure 2 and Figure 6 On the basis of the above-mentioned embodiment, the rotating groove 15 and the arc groove 13 are connected, so that the arc block 23 and the incomplete gear ring 5 are fixed to each other to enhance their respective structural strengths.
[0058] Example 4
[0059] like Figures 2 to 5On the basis of embodiments 1-3, an adjusting rod 6 is fixed to the lower end of the gear 4. The adjusting rod 6 is coaxial with the gear 4, and the upper end is fixedly connected to the gear 4, and the lower end passes through the knife rod 1 downward.
[0060] The beneficial effect of adopting the preferred solution in the above embodiment is that the adjustment rod 6 can be rotated by applying force to the lower end of the adjustment rod 6, thereby driving the gear 4 to rotate.
[0061] Based on the above embodiment, a socket 61 is provided at the lower end of the adjusting rod 6 , and the socket 61 can be a linear slot, a cross slot, etc., so that the adjusting rod 6 can be rotated by a tool such as a cross knife.
[0062] Example 5
[0063] like Figures 2 to 5 On the basis of embodiments 1-4, a plug hole 16 is provided at one end of the knife rod 1, and the adjusting rod 6 is inserted into the plug hole 16.
[0064] The beneficial effect of adopting the preferred solution in the above embodiment is that the adjusting rod 6 can be inserted into the insertion hole 16 from top to bottom, and the lower end of the adjusting rod 6 can pass through the knife rod 1 downward.
[0065] Specifically, the insertion hole 16 is connected to the bottom of the storage groove 14 .
[0066] Example 6
[0067] like Figure 1 and Figure 2 On the basis of embodiments 1-5, both ends of the blade 2 in the horizontal direction are fixed with limiting bosses 7, and the limiting bosses 7 are located at the lower end of the blade 2 in the vertical direction.
[0068] The beneficial effect of adopting the preferred solution in the above embodiment is that when the blade 2 is rotated to the extreme position, the limiting boss 7 abuts against the knife rod 1 to prevent the blade 2 from falling off the arc groove 13 of the knife rod 1.
[0069] As a specific molding method of the limiting boss 7, the limiting boss 7 can be integrally formed with the blade 2; the limiting boss 7 can also be screwed directly to the lower end of the blade 2. In this way, the position of the limiting boss 7 can be adjusted.
[0070] Example 7
[0071] like Figure 1 , Figure 2 as well as Figure 7 On the basis of Embodiments 1-6, a locking bolt 8 is inserted into one end of the pressure claw 3 , and the rod portion of the locking bolt 8 is threadedly connected to one end of the shank 1 .
[0072] The beneficial effect of adopting the preferred solution in the above embodiment is that the other end of the pressing claw 3 is pressed against the blade 2 by tightening the locking bolt 8 .
[0073] Based on the above embodiment, a through hole is formed at one end of the pressure claw 3 for inserting the locking bolt 8 , and a countersunk hole is formed at the upper side of one end of the pressure claw 3 for inserting the head of the locking bolt 8 .
[0074] On the basis of the above-mentioned embodiment, a gasket is sleeved on the rod of the locking bolt 8 to reduce the probability of falling off due to vibration.
[0075] It should be noted that, on the one hand, the arc block 23 abuts against the groove wall of the arc groove 13, and under the dual limiting action of the groove wall of the arc groove 13 and the locking bolt 8, the locking bolt 8 can be prevented from loosening; on the other hand, as a disposable tool, when the blade 2 cuts relatively soft materials, the locking bolt 8 will not loosen.
[0076] Example 8
[0077] like Figure 1 and Figure 2 On the basis of embodiments 1-7, the other end of the pressure claw 3 is fixedly connected to a pressure rod 81, the upper end of the pressure rod 81 is fixedly connected to the pressure claw 3, and the lower end is pressed down on the upper end of the blade 2.
[0078] The beneficial effect of adopting the preferred solution in the above embodiment is that after the locking bolt 8 is tightened, the pressure rod 81 presses the blade 2.
[0079] Example 9
[0080] like Figure 1 and Figure 2 On the basis of embodiments 1-8, a clamping groove 24 is opened at the upper end of the blade 2, the lower end of the pressure rod 81 is pressed down on the bottom of the clamping groove 24, and the side of the pressure rod 81 abuts against the groove wall of the clamping groove 24.
[0081] The beneficial effect of adopting the preferred solution in the above embodiment is that the pressing groove 24 guides the pressing rod 81 .
[0082] Based on the above embodiment, the clamping groove 24 is an arc groove, and its axis coincides with the axis of the arc groove 13, and the side of the pressure rod 81 is pressed against the groove wall of the clamping groove 24 to form a limit on the blade 2 in the horizontal direction.
[0083] As a parallel solution of the above embodiment, the upper end of the pressing rod 81 is rotatably connected to the pressing claw 3, so that during the rotation process, the pressing rod 81 and the groove wall of the clamping groove 24 generate rolling friction to reduce noise.
[0084] Example 10
[0085] like Figure 1 and Figure 2 On the basis of embodiments 1-9, a scale 9 is provided at the upper end of the blade 2, and an identification line 91 matching the scale 9 is provided at one end of the knife rod 1.
[0086] The beneficial effect of adopting the preferred solution in the above embodiment is that the scale 9 cooperates with the identification line 91 to achieve relatively precise adjustment of the angle.
[0087] As a specific solution of the above embodiment, the scale 9 is used to indicate the angle, for example, to indicate the adjustment range (30°~60°), one grid represents 1°, and angle adjustment can be achieved when used in conjunction with the marking line 91 on the tool rod 1.
[0088] The marking line 91 is arranged on the pressing table 12 .
[0089] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0090] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0091] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0092] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0093] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0094] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. An adjustable angle chamfering knife, comprising a knife bar (1) and a blade (2) mounted on one end of the knife bar (1), wherein the blade (2) is provided with a cutting edge, characterized in that: An arc groove (13) is formed at one end of the knife rod (1) on which the blade (2) is mounted, and the axis of the arc groove (13) coincides with the top edge (21) of the blade. An arc block (23) adapted to and rotatably connected to the arc groove (13) is fixed to the blade (2). A pressure claw (3) is detachably connected to one end of the knife rod (1) on which the blade (2) is mounted, and one end of the pressure claw (3) is detachably connected to the knife rod (1), and the other end of the pressure claw (3) is pressed downward on the upper end of the blade (2).
2. The adjustable angle chamfering tool according to claim 1, characterized in that: One end of the knife rod (1) on which the blade (2) is mounted is rotatably connected to a gear (4), and an incomplete toothed ring (5) meshing with the gear (4) is fixed to the lower end of the blade (2), and the axis of the incomplete toothed ring (5) coincides with the axis of the arc groove (13).
3. The adjustable angle chamfering tool according to claim 2, characterized in that: One end of the knife rod (1) on which the blade (2) is mounted is provided with a communicating storage groove (14) and a rotation groove (15); the gear (4) is rotationally connected to the storage groove (14); and the incomplete gear ring (5) is slidably disposed in the rotation groove (15).
4. The adjustable angle chamfering tool according to claim 2, characterized in that: An adjusting rod (6) is fixed at the lower end of the gear (4); the adjusting rod (6) is coaxial with the gear (4), and the upper end of the adjusting rod (6) is fixedly connected to the gear (4), and the lower end of the adjusting rod (6) passes downward through the knife rod (1).
5. The adjustable angle chamfering tool according to claim 4, characterized in that: One end of the knife rod (1) on which the blade (2) is mounted is provided with an insertion hole (16), and the adjustment rod (6) is inserted into the insertion hole (16).
6. An adjustable angle chamfering tool according to any one of claims 1 to 5, characterized in that: Limiting bosses (7) are fixed at both ends of the blade (2) in the horizontal direction, and the limiting bosses (7) are located at the lower end of the blade (2) in the vertical direction.
7. An adjustable angle chamfering tool according to any one of claims 1 to 5, characterized in that: A locking bolt (8) is inserted into one end of the pressure claw (3), and the rod portion of the locking bolt (8) is threadedly connected to the knife rod (1).
8. The adjustable angle chamfering tool according to claim 7, characterized in that: The other end of the pressure claw (3) is fixedly connected to a pressure rod (81), the upper end of the pressure rod (81) is fixedly connected to the pressure claw (3), and the lower end is pressed downward on the upper end of the blade (2).
9. The adjustable angle chamfering tool according to claim 8, characterized in that: The upper end of the blade (2) is provided with a pressing groove (24), and the lower end of the pressing rod (81) is pressed down on the bottom of the pressing groove (24).
10. An adjustable angle chamfering tool according to any one of claims 1 to 5, characterized in that: The upper end of the blade (2) is provided with a scale (9), and one end of the knife rod (1) on which the blade (2) is mounted is provided with a marking line (91) that matches the scale (9).
Citation Information
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