Steel preparation tapping machine facilitating steel fixation

Through the pneumatic structure and solenoid valve-controlled clamping device, combined with hydraulic and electric adjustment, the problem of low reset and clamping efficiency of existing tapping machines is solved, and rapid clamping and unclipping is achieved, which improves working efficiency. Extend the service life of the screw.

CN222221367UActive Publication Date: 2024-12-24SHANXI XINRUIDA METALLURGICAL MACHINERY MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420924092.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

Existing tapping machines for steel preparation are less efficient during reset and clamping, especially when processing steels with longer sizes, require complex release and re-climbing operations, resulting in inconvenience in use and inefficiency.

Method used

The pneumatic structure and linear module are used to cooperate with the upper and lower cylinders, and the clamping and unclip of the cylinders are controlled through solenoid valves to achieve rapid unclipping and rapid clamping. The height and distance are adjusted by combining the hydraulic push rod and the electric push rod to improve clamping efficiency.

Benefits of technology

The effect of rapid release and fast clamping is achieved, reducing clamping time, improving working efficiency, and reducing screw temperature through the water pumping device and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel preparation, and discloses a steel preparation tapping machine facilitating steel fixation, the steel preparation tapping machine comprises a bottom plate and a support, two vertical plates are fixedly arranged at the upper end of the bottom plate, and linear modules are fixedly arranged at the ends, close to each other, of the two vertical plates; connecting plates are fixedly arranged on one sides of sliding blocks arranged in the two linear modules in a sliding mode correspondingly, and upper air cylinders and lower air cylinders are fixedly arranged on one sides of the two connecting plates correspondingly. According to the steel preparation tapping machine capable of conveniently fixing the steel, the pneumatic structure is arranged to clamp the steel, the effects of rapid clamping releasing and rapid clamping can be achieved, the time consumed during clamping is shortened, and then the working efficiency of the clamping device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel material preparation, and in particular relates to a tapping machine for steel material preparation which is convenient for fixing the steel material. Background Art

[0002] Steel is a material of a certain shape, size and performance made from steel ingots, billets or steel through pressure processing. Most steel processing is done through pressure processing, which causes plastic deformation of the processed steel (billets, ingots, etc.). Steel is generally divided into four categories: profiles, plates, pipes and metal products. During the preparation process of steel, a tapping machine is required to process the internal thread in the hole.

[0003] The existing patent (publication number: CN217193093U) discloses a tapping machine for steel preparation that is convenient for fixing steel, including a base plate, the top of the base plate is connected to a control box mechanism by bolts, the front and rear sides of the top of the control box mechanism are respectively connected to a fixing mechanism and a tapping machine body by bolts, and the top of the side of the control box mechanism is connected to a liquid collecting mechanism by bolts.

[0004] The above-mentioned comparative document points out that the utility model has the advantages of conveniently fixing steel, conveniently tapping at different positions on the surface of steel, conveniently filtering and recovering coolant, and reducing the amount of coolant used, through the coordinated use of a base plate, a controller, a filter box, a tapping machine body, a spray pipe, a liquid suction pump, a liquid injection bucket, a drain valve, a liquid collecting box, a water collecting shell, a chute, a control box body, a slide rod, a screw rod, a mounting base, a motor, a water collecting baffle, an electric push rod, a clamping bolt, a fixing shell, a clamping plate, a clamping bottom plate, a placement plate and a filter box. However, the device moves by using a motor and a screw rod to control the clamping mechanism. However, when it needs to be reset after the movement is completed, if the processing size of the steel is long, it needs to be released, reset and then clamped and fixed. It is complicated to use and inefficient. Therefore, a tapping machine for steel preparation that is convenient for fixing steel is proposed to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the prior art, the present application provides a tapping machine for steel preparation that is convenient for fixing steel, and has the advantages of improving the clamping efficiency of the clamping device. It solves the problem pointed out in the above-mentioned comparative document that the device moves by using a motor and a screw to control the clamping mechanism, but when it needs to be reset after the movement is completed, if the processing size of the steel is long, it needs to be released, reset and then clamped and fixed, which makes it complicated to use and inefficient.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a tapping machine for steel preparation that is convenient for fixing steel, comprising a base plate and a bracket, two vertical plates are fixedly provided on the upper end of the base plate, linear modules are fixedly provided on the ends of the two vertical plates that are close to each other, connecting plates are fixedly provided on one side of the sliders slidably arranged inside the two linear modules, and upper cylinders and lower cylinders are fixedly provided on one side of the two connecting plates.

[0007] An air pump and a manifold are fixedly provided on one side of the base plate, a first air pipe is plugged between the air pump and the manifold, a solenoid valve is fixedly provided on the upper end of the manifold, an air inlet pipe and an air outlet pipe are plugged on the upper end of the solenoid valve, one end of the air inlet pipe is respectively plugged with the air inlets of the upper cylinder and the lower cylinder through a first five-way joint, and one end of the air outlet pipe is respectively plugged with the air outlets of the upper cylinder and the lower cylinder through a second five-way joint.

[0008] Through the above scheme, the steel is clamped by setting up a pneumatic structure, and the upper cylinder and the lower cylinder are driven to move by the linear module, so that the steel is moved, so that the tapping machine can tap the steel at different positions. At the same time, after the tapping is completed, the exhaust is controlled by the solenoid valve to exhaust the air in the outlet pipe, so that the upper cylinder and the lower cylinder cancel the clamping of the steel. At the same time, the linear module resets the cylinder, and then the air intake is controlled by the solenoid valve to allow the upper cylinder and the lower cylinder to continue to clamp the steel. The device can achieve the effect of quick clamping and quick clamping, reduce the time consumed during clamping, and thus improve the working efficiency of the clamping device.

[0009] Furthermore, a water pump is fixedly provided on one side of the upper end of the base plate, a water suction pipe is fixedly provided on one end of the water pump, a drainage pipe is fixedly provided on the end of the water pump away from the water suction pipe, a support frame is fixedly provided on the outer wall of the drainage pipe, and the support frame is fixedly connected to one of the vertical plates.

[0010] Through the above scheme, by setting up a pumping device, water is sprayed on the tapping area through the pumping device during tapping, which can reduce the temperature of the tapping machine screw and increase the service life of the screw.

[0011] Furthermore, one end of the water pumping pipe away from the water pump is fixedly connected to a liquid storage tank, and the water pumping pipe extends into the interior of the liquid storage tank.

[0012] Through the above scheme, the liquid storage tank is used to store the solution.

[0013] Furthermore, a support plate is fixedly arranged at the bottom end of the liquid storage tank, the support plate is fixedly arranged inside the bracket, and the upper end of the bracket is fixedly connected to the bottom plate.

[0014] Through the above solution, the support plate is used to support the liquid storage tank.

[0015] Furthermore, a hydraulic push rod is fixedly provided on one side of the upper end of the base plate, a support plate is fixedly provided on the output end of the hydraulic push rod, an electric push rod is fixedly connected to the upper end of the support plate through a first fixed block, and the output end of the electric push rod is fixedly connected to a tapping machine through a second fixed block.

[0016] Through the above scheme, the height and front-to-back distance of the tapping machine can be adjusted by setting the hydraulic push rod and the electric push rod.

[0017] Furthermore, a liquid leakage hole is formed through one side of the upper end of the bottom plate, and the liquid leakage hole corresponds to the liquid storage tank.

[0018] Through the above scheme, the leakage hole is used to discharge the sprayed solution, and at the same time it falls into the liquid storage tank for recovery.

[0019] Furthermore, a filter screen is nested in the liquid storage tank through a limiting groove.

[0020] Through the above scheme, the filter screen is used to filter the waste generated when the steel is tapped.

[0021] Furthermore, the output ends of the two upper cylinders and the two lower cylinders are close to each other.

[0022] Through the above scheme, the steel can be clamped only when the upper and lower parts correspond to each other.

[0023] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0024] The steel is clamped by setting up a pneumatic structure, and the upper cylinder and the lower cylinder are driven to move by the linear module, so that the steel is moved, and the tapping machine can tap steel at different positions. At the same time, after the tapping is completed, the exhaust is controlled by the solenoid valve to exhaust the air through the outlet pipe, so that the upper cylinder and the lower cylinder cancel the clamping of the steel. At the same time, the linear module resets the cylinder, and then the air intake is controlled by the solenoid valve to allow the upper cylinder and the lower cylinder to continue to clamp the steel. The device can achieve the effect of quick clamping and quick clamping, reduces the time consumed during clamping, and thus improves the working efficiency of the clamping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a tapping machine for steel preparation that is convenient for fixing steel in the utility model;

[0026] Figure 2 This is a schematic diagram of the air pipe connection of a tapping machine for steel preparation that facilitates steel fixation according to the utility model;

[0027] Figure 3 It is a schematic diagram of the tapping structure of a tapping machine for steel preparation that is convenient for fixing steel in the utility model;

[0028] Figure 4 The utility model is a front view of a tapping machine for steel preparation which is convenient for fixing steel.

[0029] Explanation of the markings in the figure: 1. Base plate; 2. Vertical plate; 3. Linear module; 4. Connecting plate; 5. Upper cylinder; 6. Lower cylinder; 7. Air pump; 8. Manifold; 9. First air pipe; 10. Solenoid valve; 11. Inlet pipe; 12. First five-way joint; 13. Outlet pipe; 14. Second five-way joint; 15. Water pump; 16. Suction pipe; 17. Liquid storage tank; 18. Filter screen; 19. Drain pipe; 20. Support frame; 21. Hydraulic push rod; 22. Support plate; 23. Electric push rod; 24. Tapping machine; 25. Leakage hole; 26. Bracket; 27. Support plate. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] See also Figure 1 In this embodiment, a tapping machine for steel preparation that is convenient for fixing steel includes a base plate 1 and a bracket 26. Two vertical plates 2 are fixedly arranged on the upper end of the base plate 1. A linear module 3 is fixedly arranged at one end of the two vertical plates 2 that are close to each other. A connecting plate 4 is fixedly arranged on one side of a sliding block slidably arranged inside the two linear modules 3. An upper cylinder 5 and a lower cylinder 6 are fixedly arranged on one side of the two connecting plates 4.

[0032] See also Figure 1 and Figure 2 An air pump 7 and a manifold 8 are fixedly provided on one side of the bottom plate 1, a first air pipe 9 is plugged between the air pump 7 and the manifold 8, a solenoid valve 10 is fixedly provided on the upper end of the manifold 8, an air inlet pipe 11 and an air outlet pipe 13 are respectively plugged on the upper end of the solenoid valve 10, one end of the air inlet pipe 11 is respectively plugged with the air inlets of the upper cylinder 5 and the lower cylinder 6 through a first five-way joint 12, and one end of the air outlet pipe 13 is respectively plugged with the air outlets of the upper cylinder 5 and the lower cylinder 6 through a second five-way joint 14.

[0033] See also Figure 1 , Figure 3 and Figure 4A water pump 15 is fixedly arranged on one side of the upper end of the bottom plate 1, a water pump 16 is fixedly arranged on one end of the water pump 15, a drainage pipe 19 is fixedly arranged on the end of the water pump 15 away from the water pump 16, a support frame 20 is fixedly sleeved on the outer wall of the drainage pipe 19, the support frame 20 is fixedly connected to one of the vertical plates 2, the end of the water pump 16 away from the water pump 15 is fixedly connected to a liquid storage tank 17, the water pump 16 extends into the liquid storage tank 17, a support plate 27 is fixedly arranged at the bottom end of the liquid storage tank 17, the support plate 27 is fixedly arranged inside the bracket 26, and the upper end of the bracket 26 It is fixedly connected to the base plate 1, a hydraulic push rod 21 is fixedly provided on one side of the upper end of the base plate 1, a support plate 22 is fixedly provided on the output end of the hydraulic push rod 21, an electric push rod 23 is fixedly connected to the upper end of the support plate 22 through a first fixed block, and a tapping machine 24 is fixedly connected to the output end of the electric push rod 23 through a second fixed block. A leakage hole 25 is penetrated through one side of the upper end of the base plate 1, and the leakage hole 25 corresponds to the liquid storage tank 17. A filter screen 18 is nested inside the liquid storage tank 17 through a limiting groove, and the output ends of the two upper cylinders 5 and the two lower cylinders 6 are close to each other.

[0034] In this embodiment, the steel is clamped by setting a pneumatic structure, and the upper cylinder 5 and the lower cylinder 6 are driven to move by the linear module 3, so that the steel is moved, so that the tapping machine 24 can tap the steel at different positions. At the same time, after the tapping is completed, the exhaust is controlled by the solenoid valve 10 through the outlet pipe 13, so that the upper cylinder 5 and the lower cylinder 6 cancel the clamping of the steel. At the same time, the linear module 3 resets the cylinder, and then the air intake pipe 11 is controlled by the solenoid valve 10 to intake air so that the upper cylinder 5 and the lower cylinder 6 continue to clamp the steel. The device can achieve the effect of quick clamping and quick clamping, reduce the time consumed during clamping, and thus improve the working efficiency of the clamping device.

[0035] The working principle of the above embodiment is:

[0036] When the device is in use, the steel to be processed is placed between the upper cylinder 5 and the lower cylinder 6, the air pump 7 is started, and the solenoid valve 10 controls the air intake pipe 11 to allow air to enter, so that the output ends of the upper cylinder 5 and the lower cylinder 6 are pushed out to fix the steel. The position of the tapping press 24 is adjusted by the hydraulic push rod 21 and the electric push rod 23. After tapping is completed at one position, the upper cylinder 5 and the lower cylinder 6 are driven to move by the linear module 3, so that the steel is moved, so that the tapping machine 24 can tap steel at different positions. At the same time, after the tapping is completed, the air outlet pipe 13 is controlled by the solenoid valve 10 to exhaust air, so that the upper cylinder 5 and the lower cylinder 6 cancel the clamping of the steel. At the same time, the linear module 3 resets the cylinder, and then the solenoid valve 10 controls the air intake pipe 11 to allow the upper cylinder 5 and the lower cylinder 6 to continue to clamp the steel.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application.

Claims

1. A tapping machine for steel preparation that facilitates steel fixation, comprising a base plate (1) and a bracket (26), characterized in that: Two vertical plates (2) are fixedly arranged on the upper end of the base plate (1); a linear module (3) is fixedly arranged on the adjacent ends of the two vertical plates (2); a connecting plate (4) is fixedly arranged on one side of a sliding block slidably arranged inside the two linear modules (3); and an upper cylinder (5) and a lower cylinder (6) are fixedly arranged on one side of the two connecting plates (4); An air pump (7) and a manifold (8) are fixedly provided on one side of the bottom plate (1), a first air pipe (9) is plugged between the air pump (7) and the manifold (8), a solenoid valve (10) is fixedly provided on the upper end of the manifold (8), an air inlet pipe (11) and an air outlet pipe (13) are plugged on the upper end of the solenoid valve (10), one end of the air inlet pipe (11) is plugged with the air inlets of the upper cylinder (5) and the lower cylinder (6) through a first five-way joint (12), and one end of the air outlet pipe (13) is plugged with the air outlets of the upper cylinder (5) and the lower cylinder (6) through a second five-way joint (14).

2. A tapping machine for steel preparation that facilitates steel fixing according to claim 1, characterized in that: A water pump (15) is fixedly provided on one side of the upper end of the bottom plate (1), a water pump (16) is fixedly provided on one end of the water pump (15), a drainage pipe (19) is fixedly provided on one end of the water pump (15) away from the water pump pipe (16), a support frame (20) is fixedly sleeved on the outer wall of the drainage pipe (19), and the support frame (20) is fixedly connected to one of the vertical plates (2).

3. The tapping machine for steel preparation that facilitates steel fixing according to claim 2, characterized in that: One end of the water pumping pipe (16) away from the water pump (15) is fixedly connected to a liquid storage tank (17), and the water pumping pipe (16) extends into the interior of the liquid storage tank (17).

4. The tapping machine for steel material preparation that facilitates steel material fixing according to claim 3, characterized in that: A support plate (27) is fixedly arranged at the bottom end of the liquid storage box (17); the support plate (27) is fixedly arranged inside the bracket (26); and the upper end of the bracket (26) is fixedly connected to the bottom plate (1).

5. The tapping machine for steel material preparation that facilitates steel material fixing according to claim 1, characterized in that: A hydraulic push rod (21) is fixedly arranged on one side of the upper end of the base plate (1); a support plate (22) is fixedly arranged on the output end of the hydraulic push rod (21); an electric push rod (23) is fixedly connected to the upper end of the support plate (22) via a first fixing block; and a tapping machine (24) is fixedly connected to the output end of the electric push rod (23) via a second fixing block.

6. The steel material preparation tapping machine for convenient steel material fixing according to claim 1, characterized in that: A liquid leakage hole (25) is formed through one side of the upper end of the bottom plate (1), and the liquid leakage hole (25) corresponds to the liquid storage box (17).

7. The tapping machine for steel material preparation that facilitates steel material fixing according to claim 3, characterized in that: A filter screen (18) is nested in the liquid storage box (17) via a limiting groove.

8. The steel material preparation tapping machine for convenient steel material fixing according to claim 1, characterized in that: The output ends of the two upper cylinders (5) and the two lower cylinders (6) are close to each other.