Stud and welding stud connecting device
By designing a stud welding nail connection device, the welding nails are automatically fixed and moved by electromagnets and electric push rods, combined with the angle adjustment of the rotating components, the welding efficiency and stability problems caused by manual pressing are solved, and efficient and automated welding process.
Patent Information
- Application Number
- CN202420827073.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the existing stud welding technology, manual pressing of stud welding nails leads to low welding efficiency, and workers work for a long time and fatigue. In addition, manual fixing of stud welding nails is needed during the welding process, which wastes manpower and affects welding quality and stability.
A stud welding nail connection device was designed, using workbench, rotating components, electric push rods, lift plates, electromagnets and welding machines. The stud welding nails are fixed by electromagnets, and the electric push rods and welding machines are automatically completed. The connection between the stud welding nails and the workpiece is to rotate the angular rotation of the welding machine, reducing manual intervention.
It improves the welding efficiency and quality of stud welding nails, reduces manual manual operations, reduces workers' fatigue, and improves the stability and automation of the welding process.
Smart Images

Figure CN222221536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stud welding, in particular to a stud welding nail connection device. Background Art
[0002] Stud welding nail is a special type of threaded part used for connecting metal components. It usually consists of two parts: a stud with threads and a welding nail welded to the component. The stud part is usually cylindrical with external threads for matching with nuts or other threaded parts. The welding nail part is usually cylindrical with a welding end for welding with metal components.
[0003] In the prior art, a Chinese patent with publication number "CN209206681U" discloses a magazine-type stud welding gun, which realizes magazine-type stud feeding through ingenious design of a stud magazine, a rotating stud barrel and a stud feeding ejector pin, and can easily load multiple studs at a time and realize automatic stud feeding, which can not only avoid the pain caused to welding workers by manual filling, but also realize continuous welding for a certain period of time, so that the efficiency of manual welding is significantly improved, and the existing defect of manual filling is solved. The studs must be stuffed into the welding gun chuck one by one with fingers, and the welding volume per day is about 7,000 to 10,000. At the end of the day, the fingers of the welders are seriously damaged. In addition, the operation mode of only loading one stud at a time also seriously affects the welding efficiency.
[0004] However, the existing technology still has major deficiencies, such as:
[0005] During the welding process of stud welding, the stud welding nails are inserted into the metal components to be welded, and their positions are ensured to be accurate and stable. Then, the metal components and stud welding nails are clamped and fixed with clamps or other clamping devices to ensure stability and alignment during the welding process. In this process, the stud welding nails need to be pressed manually to ensure the quality and stability of the welded joints. However, this wastes manpower. After working for a long time, the personnel will also become tired, which will affect the efficiency of the stud welding connection. Utility Model Content
[0006] The utility model aims to provide a stud welding connection device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A stud welding connection device comprises a workbench, a workpiece and a stud welding nail, wherein a rotating assembly is arranged on the workbench, a clamping member is arranged on the rotating assembly, and the workpiece is fixed in position by the clamping member;
[0009] A first electric push rod is fixedly mounted on the upper end surface of the workbench, a lifting plate is fixedly mounted on the output end of the first electric push rod, a moving part is arranged on the lifting plate, and a welding machine is arranged on the moving part;
[0010] The lower end surface of the lifting plate is provided with a mounting hole, and an electromagnet is provided inside the mounting hole, and the position of the stud welding nail is fixed by the electromagnet.
[0011] Preferably, the rotating assembly comprises a rotating groove and a motor, the rotating groove is arranged on the upper end surface of the workbench, the motor is fixedly mounted on the lower end surface of the workbench, and a rotating plate is fixedly mounted on the output end of the motor.
[0012] Preferably, a limiting ring is fixedly mounted on the side end surface of the rotating plate, and a limiting groove used in conjunction with the limiting ring is provided inside the rotating groove.
[0013] Preferably, the clamping member comprises a mounting plate, the mounting plate is fixedly mounted on the rotating plate, a second electric push rod is fixedly mounted on the mounting plate, and a clamping plate is fixedly mounted on an output end of the second electric push rod.
[0014] Preferably, the moving part comprises a vertical plate, a third electric push rod is fixedly mounted on the vertical plate, a sliding plate is fixedly mounted on the output end of the third electric push rod, and the welding machine is arranged on the sliding plate.
[0015] Preferably, a protective pad is provided on the inner side of the clamping plate, and the material used for the protective pad is silicone.
[0016] Preferably, the inner diameter of the mounting hole is larger than the size of the stud welding pin.
[0017] Preferably, a support base is fixedly mounted on the lower end surface of the workbench, and the number of the support bases is two and they are symmetrically arranged.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. In the utility model, the height of the lifting plate is adjusted by the first electric push rod, and then the end of the stud welding nail to be welded is inserted into the inside of the mounting hole, and the stud welding nail is fixed in position by the magnetism of the electromagnet by energizing the electromagnet, and then the lifting plate is driven by the first electric push rod to make the bottom end of the stud welding nail on the workpiece, and then the welding machine on the sliding plate is driven by the third electric push rod to move the position, and the connection between the stud welding nail and the workpiece is completed by the welding machine. In this process, there is no need to manually fix the position of the workpiece and the stud welding nail, thereby improving the practicality of the device;
[0020] 2. In the utility model, the motor in the rotating assembly drives the rotating plate to rotate at an angle, and the workpiece on the rotating plate and the stud welding nails on the workpiece will rotate along with the rotating plate. The welding machine is used to facilitate welding of the connection between the workpiece and the stud welding nails, thereby improving the welding effect of the workpiece and the stud welding nails. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0022] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0023] Figure 3 It is a structural schematic diagram of the rotating assembly in the utility model;
[0024] Figure 4 It is a cross-sectional view of the lifting plate in the utility model;
[0025] Figure 5 It is a structural schematic diagram of the rotating groove in the utility model.
[0026] In the figure: 1. workbench; 2. workpiece; 3. stud welding nail; 4. first electric push rod; 5. lifting plate; 6. welding machine; 7. mounting hole; 8. electromagnet; 9. rotating groove; 10. motor; 11. rotating plate; 12. limiting ring; 13. limiting groove; 14. mounting plate; 15. second electric push rod; 16. clamping plate; 17. vertical plate; 18. third electric push rod; 19. sliding plate; 20. protective pad; 21. support seat. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5 , the utility model provides a technical solution: Example 1
[0029] See also Figure 1-5, a stud welding nail connection device, including a workbench 1, a workpiece 2 and a stud welding nail 3, a support seat 21 is fixedly installed on the lower end surface of the workbench 1, the number of the support seats 21 is two, and they are symmetrically arranged, a rotating assembly is arranged on the workbench 1, the stability of the workbench 1 is ensured by the two support seats 21, a clamping member is arranged on the rotating assembly, and the position of the workpiece 2 is fixed by the clamping member, the clamping member includes a mounting plate 14, the mounting plate 14 is fixedly mounted on the rotating plate 11, a second electric push rod 15 is fixedly mounted on the mounting plate 14, a clamping plate 16 is fixedly mounted on the output end of the second electric push rod 15, and a protective pad 20 is arranged on the inner side of the clamping plate 16, the material used for the protective pad 20 is silicone, and the clamping plate 16 made of silicone can prevent the clamping plate 16 from causing damage to the surface of the workpiece 2, the moving part includes a vertical plate 17, a third electric push rod 18 is fixedly mounted on the vertical plate 17, a sliding plate 19 is fixedly mounted on the output end of the third electric push rod 18, and a welding machine 6 is arranged on the sliding plate 19;
[0030] A first electric push rod 4 is fixedly installed on the upper end surface of the workbench 1, and a lifting plate 5 is fixedly installed on the output end of the first electric push rod 4. The lifting plate 5 is used to facilitate placing the stud welding nail 3 on the surface of the workpiece 2. A moving part is arranged on the lifting plate 5, and a welding machine 6 is arranged on the moving part. The welding machine 6 adopts resistance welding, and the stud welding nail 3 is welded by resistance welding, so that there is no nail mark on the back of the product. There is no splash at the nail flange, thereby effectively ensuring the sheet metal product with high appearance requirements;
[0031] The lower end surface of the lifting plate 5 is provided with a mounting hole 7, and an electromagnet 8 is provided inside the mounting hole 7. The position of the stud welding nail 3 is fixed by the electromagnet 8. The inner hole diameter of the mounting hole 7 is larger than the size of the stud welding nail 3, so that the required stud welding nail 3 can be easily adsorbed by the magnetic force of the electromagnet 8.
[0032] In this embodiment, the height of the lifting plate 5 is adjusted by the first electric push rod 4, and then the end of the stud welding nail 3 to be welded is inserted into the inside of the mounting hole 7, and the stud welding nail 3 is fixed in position by energizing the electromagnet 8 and utilizing the magnetism of the electromagnet 8. Then, the lifting plate 5 is driven by the first electric push rod 4 so that the bottom end of the stud welding nail 3 is on the workpiece 2, and then the welding machine 6 on the sliding plate 19 is driven to move its position by the third electric push rod 18, and the connection between the stud welding nail 3 and the workpiece 2 is completed by utilizing the welding machine 6, thereby improving the practicality of the device. Example 2
[0033] On the basis of Example 1, in order to achieve a better welding effect at the connection between the workpiece 2 and the stud welding nail 3, this effect is achieved through a rotating component, which includes a rotating groove 9 and a motor 10. The rotating groove 9 is arranged on the upper end surface of the workbench 1, and the motor 10 is fixedly installed on the lower end surface of the workbench 1. A rotating plate 11 is fixedly installed on the output end of the motor 10, and a limit ring 12 is fixedly installed on the side end surface of the rotating plate 11. A limit groove 13 used in conjunction with the limit ring 12 is opened inside the rotating groove 9.
[0034] In this embodiment, the motor 10 in the rotating assembly drives the rotating plate 11 to rotate at an angle, and the workpiece 2 on the rotating plate 11 and the stud welding nails 3 on the workpiece 2 will rotate along with the rotating plate 11. The welding machine 6 is used to facilitate welding of the connection between the workpiece 2 and the stud welding nails 3, thereby improving the welding effect of the workpiece 2 and the stud welding nails 3.
[0035] Working principle:
[0036] When in use, the height of the lifting plate 5 is adjusted by the first electric push rod 4, and then the end of the stud welding nail 3 to be welded is inserted into the inside of the mounting hole 7, and the stud welding nail 3 is fixed in position by the magnetism of the electromagnet 8 by energizing the electromagnet 8, and then the lifting plate 5 is driven by the first electric push rod 4 to make the bottom end of the stud welding nail 3 on the workpiece 2, and then the welding machine 6 on the sliding plate 19 is driven by the third electric push rod 18 to move the position, and the connection between the stud welding nail 3 and the workpiece 2 is welded by the welding machine 6;
[0037] After the welding machine 6 completes welding at one place, the motor 10 drives the rotating plate 11 to rotate at an angle, and the workpiece 2 on the rotating plate 11 and the stud welding nails 3 on the workpiece 2 will rotate along with the rotating plate 11, so that the welding machine 6 can weld different positions of the connection between the stud welding nails 3 and the workpiece 2. Finally, the welding machine 6 is used to weld the connection between the workpiece 2 and the stud welding nails 3, thereby improving the welding effect of the workpiece 2 and the stud welding nails 3.
[0038] The control method in the utility model is automatic control by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application will not explain the control method and circuit connection in detail.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stud welding connection device, comprising a workbench (1), a workpiece (2) and a stud welding stud (3), characterized in that: The workbench (1) is provided with a rotating assembly, and the rotating assembly is provided with a clamping member, through which the position of the workpiece (2) is fixed; A first electric push rod (4) is fixedly mounted on the upper end surface of the workbench (1); a lifting plate (5) is fixedly mounted on the output end of the first electric push rod (4); a moving part is arranged on the lifting plate (5); and a welding machine (6) is arranged on the moving part; The lower end surface of the lifting plate (5) is provided with a mounting hole (7), and an electromagnet (8) is provided inside the mounting hole (7), and the position of the stud welding nail (3) is fixed by the electromagnet (8).
2. A stud welding connection device according to claim 1, characterized in that: The rotating assembly comprises a rotating groove (9) and a motor (10); the rotating groove (9) is arranged on the upper end surface of the workbench (1); the motor (10) is fixedly mounted on the lower end surface of the workbench (1); and a rotating plate (11) is fixedly mounted on the output end of the motor (10).
3. A stud welding connection device according to claim 2, characterized in that: A limit ring (12) is fixedly mounted on the side end surface of the rotating plate (11), and a limit groove (13) for use with the limit ring (12) is provided inside the rotating groove (9).
4. A stud welding connection device according to claim 3, characterized in that: The clamping member comprises a mounting plate (14), the mounting plate (14) being fixedly mounted on the rotating plate (11), a second electric push rod (15) being fixedly mounted on the mounting plate (14), and a clamping plate (16) being fixedly mounted on an output end of the second electric push rod (15).
5. A stud welding connection device according to claim 1, characterized in that: The moving member comprises a vertical plate (17), a third electric push rod (18) is fixedly mounted on the vertical plate (17), a sliding plate (19) is fixedly mounted on the output end of the third electric push rod (18), and the welding machine (6) is arranged on the sliding plate (19).
6. A stud welding connection device according to claim 4, characterized in that: A protective pad (20) is provided on the inner side surface of the clamping plate (16), and the material used for the protective pad (20) is silica gel.
7. A stud welding connection device according to claim 1, characterized in that: The inner diameter of the mounting hole (7) is larger than the size of the stud welding nail (3).
8. A stud welding connection device according to claim 1, characterized in that: A support seat (21) is fixedly mounted on the lower end surface of the workbench (1), and the number of the support seats (21) is two and they are symmetrically arranged.
