Rough milling device for flywheel gear ring machining
The rough milling device with a protective device stabilizes the milling process and minimizes debris splashing, improving efficiency and safety by using a servo motor and protective covers to manage metal debris effectively.
Patent Information
- Application Number
- CN202420998755.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-10
AI Technical Summary
Traditional rough milling devices for flywheel gear rings experience significant splashing of metal debris during operation, leading to efficiency losses, collection difficulties, safety hazards, and potential injuries to nearby workers.
A rough milling device equipped with a protective device comprising a servo motor, screw, connecting plates, and protective covers that minimize debris splashing by stabilizing the milling process and providing a protective cover for the controller.
Prevents excessive splashing of metal debris, enhances collection convenience, improves operational efficiency, and ensures worker safety by reducing the risk of injury and equipment damage.
Smart Images
Figure CN222221978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rough milling devices, in particular to a rough milling device for machining a flywheel gear ring. Background Art
[0002] The rough milling of the flywheel gear ring is an important link in the production process of the flywheel gear ring. It mainly performs preliminary cutting and shaping of the gear ring to lay the foundation for subsequent fine processing.
[0003] When a traditional rough milling device is in use, the gear ring is installed and limited on the workbench, and then the controller is operated to set and adjust the rough milling machine. At this time, the motor body will drive the milling cutter head to rotate, and then approach the flywheel gear ring to contact it for processing. However, it was found in actual use that when the milling cutter head rotates rapidly and comes into contact with the gear ring, a large amount of metal debris will be splashed everywhere, which will make it difficult to collect and process these debris, affecting the working efficiency and use effect of the rough milling device, and will splash onto the face of nearby workers, causing injuries, posing certain safety hazards. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when the milling cutter head rotates rapidly and comes into contact with the gear ring, a large amount of metal debris will be caused to splash everywhere, which will make it difficult to collect and process these debris, affecting the working efficiency and use effect of the rough milling device, and the debris will splash onto the face of nearby staff, thereby causing injuries, and there are certain safety hazards. A rough milling device for flywheel gear ring processing is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rough milling device for processing a flywheel gear ring, comprising a rough milling machine, a motor body is fixedly connected to the surface of the rough milling machine, a controller is fixedly connected to the surface of the rough milling machine, a milling cutter head is fixedly connected to the surface of one side of the rough milling machine, a workbench is fixedly connected to the surface of the rough milling machine, a protective device is arranged on the surface of one side of the rough milling machine, the protective device comprises a mounting plate, the mounting plate is fixedly connected to the surface of one side of the rough milling machine, a servo motor is fixedly connected to the surface of the mounting plate, a screw is fixedly connected to the output end of the servo motor, the arc surfaces at both ends of the screw are respectively provided with threads in opposite directions, the two ends of the screw are respectively threadedly connected to connecting plates, a protective cover is fixedly connected to the surface of one side of the connecting plate, and a surface of one side of the connecting plate is slidably connected to the surface of the rough milling machine.
[0006] The effect achieved by the above components is: when using a rough milling machine to perform rough milling on the flywheel gear ring, it can better prevent excessive splashing of metal debris as much as possible, so that it is not easy to splash onto the face of the staff and cause injury, and it is also more convenient for subsequent collection and processing of the debris, thereby improving the use effect and work efficiency of the rough milling machine and reducing the workload of the staff.
[0007] Preferably, a stabilizing plate is rotatably connected to the arc surface of the screw, and the stabilizing plate is fixedly connected to the surface of the rough milling machine.
[0008] The effect achieved by the above components is: through the setting of the stabilizing plate, the stability of the screw is further improved when the screw rotates with the servo motor, so that the protective cover can better maintain accurate and stable position when it occurs, ensuring the normal use of the protective device.
[0009] Preferably, a protective sleeve is sleeved on the arc surface of the screw, and the protective sleeve is fixedly connected to the surface of the servo motor.
[0010] The effect achieved by the above components is that, by setting the protective cover, it is difficult for metal debris to enter the gap at the output end when the servo motor is running, so that the servo motor is not easily damaged.
[0011] Preferably, both ends of the connecting plate are respectively fixedly connected with pipe sleeves, and the pipe sleeves are slidably connected to the arc surface of the screw rod.
[0012] The effect achieved by the above components is that through the setting of the sleeve, when the screw drives the connecting plate to move, the sleeve can remove the debris adhering to the screw, so that the connecting plate is not easily stuck when moving.
[0013] Preferably, a sliding block is fixedly connected to one side surface of the connecting plate, a sliding groove is provided on the surface of the rough milling machine, and the sliding block is slidably connected to the inner wall of the sliding groove.
[0014] The effect achieved by the above components is: through the setting of the slider, the connecting plate is more stable and less likely to shake when it moves, thereby ensuring the protective effect of the protective cover and better preventing the splash of debris.
[0015] Preferably, a safety device is provided on the surface of the controller, and the safety device includes a rotating shaft, which is fixedly connected to one side surface of the controller, an assembly plate is fixedly connected to the arc surface of the rotating shaft, and a protective plate is fixedly connected to one side surface of the assembly plate.
[0016] The effect achieved by the above components is that when the flywheel gear ring is roughly milled, the debris is not easy to splash onto the components on the surface of the controller to cause damage to the controller, thereby ensuring the normal use of the controller.
[0017] Preferably, a clamping plate is fixedly connected to one side surface of the protection plate, and a clamping block is fixedly connected to the surface of the controller, and the clamping block is clamped to the inner wall of the clamping plate.
[0018] The effect achieved by the above components is that through the clamping arrangement of the clamping block and the clamping plate, the protection plate can be more stably shielded on the surface of the controller, is less likely to shake, and the practicability of the safety device is improved.
[0019] Preferably, a handle is fixedly connected to one side surface of the protection plate, and a surface of the handle is provided with protective stripes.
[0020] The effect achieved by the above components is: through the setting of the turning handle, the protection plate is more convenient and quick to flip, so that the controller can be better operated and used, and the convenience of using the safety device is improved.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, when a rough milling machine is used to perform rough milling on a flywheel gear ring, excessive splashing of metal debris can be prevented as much as possible, so that it is not easy to splash onto the face of the staff and cause injury. It is also more convenient for subsequent collection and processing of the debris, thereby improving the use effect and work efficiency of the rough milling machine and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the protective device of this application;
[0025] Figure 3 For this application Figure 2 A schematic diagram of the side three-dimensional structure;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the safety device of this application.
[0027] Legend: 1. Rough milling machine; 2. Motor body; 3. Controller; 4. Milling cutter head; 5. Workbench; 6. Protective device; 61. Mounting plate; 62. Servo motor; 63. Screw; 64. Connecting plate; 65. Protective cover; 66. Stabilizing plate; 67. Pipe sleeve; 68. Slider; 69. Protective cover; 7. Safety device; 71. Rotating shaft; 72. Assembly plate; 73. Protective plate; 74. Clamp; 75. Block; 76. Turn handle. DETAILED DESCRIPTION
[0028] Embodiment 1, as Figure 1As shown, a rough milling device for processing a flywheel gear ring includes a rough milling machine 1, a motor body 2 is fixedly connected to the surface of the rough milling machine 1, a controller 3 is fixedly connected to the surface of the rough milling machine 1, a milling cutter head 4 is fixedly connected to the surface of one side of the rough milling machine 1, a workbench 5 is fixedly connected to the surface of the rough milling machine 1, a protective device 6 is arranged on the surface of the rough milling machine 1, and a safety device 7 is arranged on the surface of the controller 3.
[0029] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: the protective device 6 includes a mounting plate 61, the mounting plate 61 is fixedly connected to a side surface of the rough milling machine 1, a servo motor 62 is fixedly connected to the surface of the mounting plate 61, a screw 63 is fixedly connected to the output end of the servo motor 62, and the arc surfaces at both ends of the screw 63 are respectively provided with threads in opposite directions, and the two ends of the screw 63 are respectively threadedly connected to a connecting plate 64, and a protective cover 65 is fixedly connected to the surface of the connecting plate 64. The surface of one side of the connecting plate 64 is slidably connected to the surface of the rough milling machine 1. The effect achieved by the above components is: when the rough milling machine 1 is used to perform rough milling of the flywheel gear ring, the flywheel gear ring is first installed and limited on the workbench 5, and then the controller 3 is operated to control the rough milling machine 1. The settings are adjusted. At this time, the motor body 2 will drive the milling cutter head 4 to rotate, and then approach the flywheel gear ring to process it. At the same time, the servo motor 62 on the mounting plate 61 is started, and the screw 63 on the output end of the servo motor 62 will rotate, so that the connecting plates 64 at both ends of the screw 63 will move closer to each other until the protective covers 65 on the two connecting plates 64 just contact each other. At this time, when the rough milling machine 1 is used to perform rough milling on the flywheel gear ring, excessive splashing of metal debris can be better prevented as much as possible, so that it is not easy to splash onto the face of the staff and cause injury. It is also more convenient for the subsequent collection and processing of debris, thereby improving the use effect and work efficiency of the rough milling machine 1 and reducing the workload of the staff.
[0030] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: a stabilizing plate 66 is rotatably connected to the circular arc surface of the screw 63, and the stabilizing plate 66 is fixedly connected to the surface of the rough milling machine 1. The effects achieved by the above components are: through the setting of the stabilizing plate 66, the stability of the screw 63 is further improved when the servo motor 62 rotates, so that the protective cover 65 can better maintain accurate stability when it is in position, ensuring the normal use of the protective device 6, and a protective cover 69 is sleeved on the circular arc surface of the screw 63, and the protective cover 69 is fixedly connected to the surface of the servo motor 62. The effects achieved by the above components are: through the setting of the protective cover 69, when the servo motor 62 is running, it is not easy for metal debris to enter the gap at the output end, so that the servo motor 62 is not easily damaged.
[0031] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: both ends of the connecting plate 64 are fixedly connected with pipe sleeves 67, and the pipe sleeves 67 are slidably connected with the arc surface of the screw rod 63. The effects achieved by the above components are: through the setting of the sleeve, when the screw rod 63 drives the connecting plate 64 to move its position, the sleeve can remove the debris adhering to the screw rod 63, so that the connecting plate 64 is not easy to get stuck when moving. A slider 68 is fixedly connected to the surface of one side of the connecting plate 64, and a slide groove is provided on the surface of the rough milling machine 1. The slider 68 is slidably connected to the inner wall of the slide groove. The effects achieved by the above components are: through the setting of the slider 68, the connecting plate 64 is more stable and not easy to shake when it moves, thereby ensuring the protective effect of the protective cover 65 and better protecting against the splashing of debris.
[0032] Reference Figure 1 and Figure 4 As shown, in this embodiment: the safety device 7 includes a rotating shaft 71, the rotating shaft 71 is fixedly connected to one side surface of the controller 3, a mounting plate 72 is fixedly connected to the arc surface of the rotating shaft 71, and a protective plate 73 is fixedly connected to one side surface of the mounting plate 72. The effects achieved by the above components are: when the controller 3 on the rough milling machine 1 is set after the operation is completed, the protective plate 73 is rotated to make the mounting plate 72 fixedly connected to the protective plate 73 rotate on the arc surface of the rotating shaft 71 on the controller 3 until the protective plate 73 covers the surface of the controller 3, so that when the rough milling machine 1 is running and the flywheel gear ring is rough milled, debris is not easy to splash onto the components on the surface of the controller 3 to cause damage to the controller 3, thereby ensuring the normal use of the controller 3.
[0033] Reference Figure 1 and Figure 4 As shown, in the present embodiment: a clamping plate 74 is fixedly connected to one side surface of the protection plate 73, a clamping block 75 is fixedly connected to the surface of the controller 3, the clamping block 75 is clamped with the inner wall of the clamping plate 74, and the effects achieved by the above components are: through the clamping setting of the clamping block 75 and the clamping plate 74, the protection plate 73 can be more stably shielded on the surface of the controller 3, and is not prone to shaking, thereby improving the practicality of the safety device 7; a turning handle 76 is fixedly connected to one side surface of the protection plate 73, and a protective stripe is provided on the surface of the turning handle 76, and the effects achieved by the above components are: through the setting of the turning handle 76, the protection plate 73 is more convenient and quick when flipped, thereby better operating and using the controller 3, thereby improving the convenience of using the safety device 7.
[0034] Working principle: When the rough milling machine 1 is used to perform rough milling of the flywheel gear ring, first, the flywheel gear ring is installed and limited on the workbench 5, and then the controller 3 is operated to set and adjust the rough milling machine 1. At this time, the motor body 2 will drive the milling cutter head 4 to rotate, and then approach the flywheel gear ring to contact it and process it. At the same time, the servo motor 62 on the mounting plate 61 is started, and the screw 63 on the output end of the servo motor 62 will rotate, so that the connecting plates 64 at both ends of the screw 63 will move closer to each other until the protective covers 65 on the two connecting plates 64 just contact each other. At this time, when the rough milling machine 1 is used to perform rough milling of the flywheel gear ring, excessive splashing of metal debris can be better prevented as much as possible, so that it is not easy to splash onto the face of the staff and cause injury. It is also more convenient for the subsequent collection and processing of debris, thereby improving the use effect and work efficiency of the rough milling machine 1 and reducing the workload of the staff.
[0035] When the setting operation of the controller 3 on the rough milling machine 1 is completed, the handle 76 fixedly connected to the protective plate 73 is rotated to make the assembly plate 72 fixedly connected to the protective plate 73 rotate on the arc surface of the rotating shaft 71 on the controller 3 until the protective plate 73 covers the surface of the controller 3. At this time, the clamping plate 74 on the protective plate 73 will be engaged with the block 75 on the surface of the controller 3. Therefore, when the rough milling machine 1 is running and the flywheel gear ring is rough milled, debris is not easy to splash onto the components on the surface of the controller 3 to cause damage to the controller 3, thereby ensuring the normal use of the controller 3.
Claims
1. A rough milling device for machining a flywheel gear ring, comprising a rough milling machine tool (1), characterized in that: A motor body (2) is fixedly connected to the surface of the rough milling machine (1), a controller (3) is fixedly connected to the surface of the rough milling machine (1), a milling cutter head (4) is fixedly connected to the surface of one side of the rough milling machine (1), a workbench (5) is fixedly connected to the surface of the rough milling machine (1), and a protective device (6) is provided on the surface of one side of the rough milling machine (1), the protective device (6) comprising a mounting plate (61), the mounting plate (61) is fixedly connected to the surface of one side of the rough milling machine (1), a servo motor (62) is fixedly connected to the surface of the mounting plate (61), a screw rod (63) is fixedly connected to the output end of the servo motor (62), the two end arc surfaces of the screw rod (63) are respectively provided with threads in opposite directions, the two ends of the screw rod (63) are respectively threadedly connected to a connecting plate (64), a protective cover (65) is fixedly connected to the surface of one side of the connecting plate (64), and a surface of one side of the connecting plate (64) is slidably connected to the surface of the rough milling machine (1).
2. A rough milling device for machining a flywheel gear ring according to claim 1, characterized in that: A stabilizing plate (66) is rotatably connected to the arc surface of the screw rod (63), and the stabilizing plate (66) is fixedly connected to the surface of the rough milling machine (1).
3. A rough milling device for machining a flywheel gear ring according to claim 1, characterized in that: A protective sleeve (69) is sleeved on the arc surface of the screw rod (63), and the protective sleeve (69) is fixedly connected to the surface of the servo motor (62).
4. A rough milling device for machining a flywheel gear ring according to claim 1, characterized in that: Both ends of the connection plate (64) are respectively fixedly connected to pipe sleeves (67), and the pipe sleeves (67) are slidably connected to the arc surface of the screw rod (63).
5. A rough milling device for machining a flywheel gear ring according to claim 1, characterized in that: A sliding block (68) is fixedly connected to one side surface of the connecting plate (64), a sliding groove is provided on the surface of the rough milling machine (1), and the sliding block (68) is slidably connected to the inner wall of the sliding groove.
6. A rough milling device for machining a flywheel gear ring according to claim 1, characterized in that: A safety device (7) is provided on the surface of the controller (3), the safety device (7) comprising a rotating shaft (71), the rotating shaft (71) being fixedly connected to a side surface of the controller (3), a mounting plate (72) being fixedly connected to the arc surface of the rotating shaft (71), and a protective plate (73) being fixedly connected to a side surface of the mounting plate (72).
7. A rough milling device for machining a flywheel gear ring according to claim 6, characterized in that: A clamping plate (74) is fixedly connected to a surface of one side of the protection plate (73), and a clamping block (75) is fixedly connected to a surface of the controller (3), wherein the clamping block (75) is clamped to an inner wall of the clamping plate (74).
8. A rough milling device for machining a flywheel gear ring according to claim 6, characterized in that: A turning handle (76) is fixedly connected to a surface of one side of the protection plate (73), and a surface of the turning handle (76) is provided with protective stripes.