Steel plate rust removal device
By designing a steel plate rust removal device with hydraulic cylinders and motors, the problem that traditional devices cannot be adjusted according to the thickness of the steel plate is solved, and efficient and uniform rust removal effect is achieved, reducing costs and labor demand.
Patent Information
- Application Number
- CN202420859616.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Traditional steel plate rust removal devices are not convenient to adjust according to the thickness of the steel plate, resulting in increased costs of replacing equipment, low rust removal efficiency, long working time for workers and uneven effects.
设计了一种包括操作台、滑槽、液压气缸、伺服电机和驱动电机的钢板除锈装置,通过液压气缸带动抵压板固定钢板,伺服电机和驱动电机带动钢丝毛刷辊进行来回清理,液压气缸 Adjust the position of the steel wire brush roller to ensure that the steel plates of different thicknesses are evenly removed, and collect the rust through the through holes.
Improves rust removal efficiency and uniformity, reduces rework and cleaning, reduces labor demand and equipment replacement costs, and improves the working environment.
Smart Images
Figure CN222222172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate rust removal, in particular to a steel plate rust removal device. Background Art
[0002] Rust removal of steel plates refers to the removal of rust caused by oxidation on the outer surface of steel plates due to long-term exposure to the air. Generally, there are methods such as physical polishing and rust removal using chemical reagents.
[0003] However, in the prior art, the traditional steel plate rust removal device is not convenient to adjust according to the thickness of the steel plate, so it is necessary to replace different rust removal equipment, which increases the cost and has low rust removal efficiency. In addition, the traditional polishing machine is small and the rust removal area is small, which will increase the workers' working time and greatly increase the labor force. The rust removal time of larger steel plates will be longer, and manual rust removal will also cause uneven effects, so rework and cleaning are required. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the traditional steel plate rust removal device is not convenient to adjust according to the thickness of the steel plate, so different rust removal equipment needs to be replaced, which increases the cost and has low rust removal efficiency. In addition, the traditional polishing machine is small and the rust removal area is small, which will increase the working time of the workers and greatly increase the labor force. The rust removal time of steel plates with larger sizes will be longer, and manual rust removal will also cause uneven effects, so rework and cleaning are required.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a steel plate rust removal device, comprising: an operating table, both sides of the outer surface of the top of the operating table are provided with slide grooves, one of the slide grooves is fixedly embedded with a guide rod, and the other slide groove is movably embedded with a threaded rod, and also includes:
[0006] Two rectangular plates are movably sleeved on the outer surfaces of the guide rod and the threaded rod respectively, and through grooves are provided on the opposite surfaces of the two rectangular plates;
[0007] Two hydraulic cylinders 1 are both arranged on the top of the two rectangular plates, the output ends of the two hydraulic cylinders 1 pass through the rectangular plates, the output ends of the two hydraulic cylinders 1 are both fixedly installed with connecting blocks, and the two connecting blocks are both movably embedded in the through grooves;
[0008] The connecting shaft is movably embedded in the two connecting blocks, and a steel brush roller is fixedly sleeved on the outer surface of the connecting shaft.
[0009] Preferably, an L-shaped plate is fixedly mounted on the outer surface of one of the connecting blocks, a driving motor is provided on the outer surface of the L-shaped plate, and an output end of the driving motor is fixedly connected to one end of the connecting shaft.
[0010] The technical effect of adopting the above further solution is that the driving motor can drive the wire brush roller to rotate better through the connecting shaft, thereby improving the efficiency of rust removal on the steel plate.
[0011] Preferably, a mounting plate is fixedly mounted on one side of the operating table, a servo motor is fixedly mounted on the outer surface of the mounting plate, and an output end of the servo motor is fixedly connected to one end of the threaded rod.
[0012] The technical effect of adopting the above further solution is: the servo motor drives the wire brush roller to move back and forth through the threaded rod, which can better clean and remove rust from different positions of the steel plate.
[0013] Preferably, a plurality of through holes are formed on the outer surface of the operating table.
[0014] The technical effect of adopting the above further solution is that the cleaned rust can fall through the through hole into the interior of the collection box for collection.
[0015] Preferably, a U-shaped frame is fixedly installed at the center of the operating table close to the servo motor, and a second hydraulic cylinder is arranged on the top of the U-shaped frame, and the output end of the second hydraulic cylinder passes through the U-shaped frame.
[0016] The technical effect of adopting the above further solution is that the hydraulic cylinder 2 can better drive the pressure plate to move and adjust according to the different thicknesses of the steel plates.
[0017] Preferably, a pressure plate is fixedly mounted on the output end of the second hydraulic cylinder.
[0018] The technical effect of adopting the above further solution is that the pressure plate can clamp and fix one side of the steel plate, so that the steel plate will not shake or slide during rust removal.
[0019] Preferably, a rectangular groove is provided on a side of the operating table away from the U-shaped frame, and the rectangular groove is connected to the slide groove and the through hole.
[0020] The technical effect of adopting the above further solution is that the rectangular groove is connected with the slide groove and the through hole, so that the rust that is cleaned and dropped can be collected.
[0021] Preferably, a collection box is movably embedded inside the rectangular groove, and a handle is fixedly installed on one side of the collection box.
[0022] The technical effect of adopting the above further solution is that the collection box can be cleaned regularly through the handle.
[0023] Compared with the prior art, the advantages and positive effects of the utility model are:
[0024] 1. In the utility model, the steel plate to be derusted is placed on the operating table, close to one side of the U-shaped frame, and the second hydraulic cylinder is started to drive the pressing plate to press one side of the steel plate, so that the steel plate is not easy to shake or slide during the rust removal operation, and the servo motor and the drive motor are turned on at the same time. The servo motor drives the threaded rod to rotate, and the threaded rod rotates while driving one of the rectangular plates to move, and the other rectangular plate is connected to the threaded rod through a connecting shaft. Therefore, the two rectangular plates move at the same time, so that the wire brush roller can be driven to clean and derust the outer surface of the steel plate back and forth, and the drive motor drives the wire brush roller to rotate through the connecting shaft, so that the rust on the outer surface of the steel plate can be cleaned.
[0025] 2. In the utility model, the wire brush roller can be adjusted according to the different thicknesses of the steel plates. At the same time, two hydraulic cylinders are turned on to drive the two connecting blocks to move up and down inside the through grooves opened on the outer surface of the rectangular plate. In this way, steel plates of different thicknesses can be derusted, which is convenient and quick. The cleaned rust falls into the collection box inside the rectangular groove through the multiple through holes opened on the outer surface of the operating table for centralized collection. The collection box can be taken out through the handle for regular cleaning, which better improves the surrounding working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The utility model provides a structural schematic diagram of a steel plate rust removal device;
[0027] Figure 2 The utility model provides a side structural schematic diagram of a steel plate rust removal device;
[0028] Figure 3 The utility model provides a cross-sectional structural schematic diagram of a steel plate rust removal device;
[0029] Figure 4 The utility model proposes a steel plate rust removal device Figure 2 Enlarged structural diagram at A in the middle.
[0030] Legend:
[0031] 1. Operating table; 101. Rectangular groove; 102. Collecting box; 103. Handle; 104. Slide; 105. Guide rod; 106. Rectangular plate; 107. Through groove; 108. Hydraulic cylinder one; 109. U-shaped frame; 110. Hydraulic cylinder two; 111. Pressure plate; 112. Mounting plate; 113. Servo motor; 114. Threaded rod; 115. Through hole; 116. Wire brush roller; 117. Connecting shaft; 118. Driving motor; 119. L-shaped plate; 120. Connecting block. DETAILED DESCRIPTION
[0032] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0034] Embodiment 1, as Figure 1-4 As shown, the utility model provides a steel plate rust removal device, including: an operating table 1, both sides of the top outer surface of the operating table 1 are provided with slide grooves 104, one of the slide grooves 104 is fixedly embedded with a guide rod 105, and the other slide groove 104 is movably embedded with a threaded rod 114, and also includes: two rectangular plates 106, which are movably sleeved on the outer surfaces of the guide rod 105 and the threaded rod 114 respectively, and the opposite surfaces of the two rectangular plates 106 are provided with through grooves 107; a mounting plate 112 is fixedly installed on one side of the operating table 1, a servo motor 113 is fixedly installed on the outer surface of the mounting plate 112, and the output end of the servo motor 113 is fixedly connected to one end of the threaded rod 114; a U-shaped frame 109 is fixedly installed at the center of the operating table 1 close to one side of the servo motor 113, a hydraulic cylinder 110 is arranged on the top of the U-shaped frame 109, and the output end of the hydraulic cylinder 110 passes through the U-shaped frame 109; a pressure plate 111 is fixedly installed on the output end of the hydraulic cylinder 110.
[0035] In this embodiment, the steel plate to be derusted is placed on the operating table 1, close to one side of the U-shaped frame 109, and the hydraulic cylinder 110 is started to drive the pressure plate 111 to press one side of the steel plate, so that the steel plate is not easy to shake or slide during the rust removal operation. At the same time, the servo motor 113 and the drive motor 118 are turned on, and the servo motor 113 drives the threaded rod 114 to rotate. While the threaded rod 114 rotates, it drives one of the rectangular plates 106 to move, and the other rectangular plate 106 is connected to it by the connecting shaft 117. Therefore, the two rectangular plates 106 move at the same time, so that the wire brush roller 116 can be driven to clean and derust the outer surface of the steel plate back and forth. The drive motor 118 drives the wire brush roller 116 to rotate through the connecting shaft 117, so that the rust on the outer surface of the steel plate can be cleaned.
[0036] Embodiment 2, as Figure 1-4As shown, two hydraulic cylinders 108 are arranged on the top of two rectangular plates 106, and the output ends of the two hydraulic cylinders 108 penetrate the rectangular plates 106. The output ends of the two hydraulic cylinders 108 are fixedly installed with connecting blocks 120, and the two connecting blocks 120 are movably embedded in the interior of the through groove 107; the connecting shaft 117 is movably embedded in the interior of the two connecting blocks 120, and the outer surface of the connecting shaft 117 is fixedly sleeved with a wire brush roller 116; the outer surface of one of the connecting blocks 120 An L-shaped plate 119 is fixedly installed, and a driving motor 118 is arranged on the outer surface of the L-shaped plate 119, and the output end of the driving motor 118 is fixedly connected to one end of the connecting shaft 117; a plurality of through holes 115 are provided on the outer surface of the operating table 1; a rectangular groove 101 is provided on the side of the operating table 1 away from the U-shaped frame 109, and the rectangular groove 101 is connected with the slide groove 104 and the through hole 115; a collection box 102 is movably embedded in the interior of the rectangular groove 101, and a handle 103 is fixedly installed on one side of the collection box 102.
[0037] In this embodiment, the wire brush roller 116 can be adjusted according to the different thicknesses of the steel plates. At the same time, two hydraulic cylinders 108 are turned on to drive the two connecting blocks 120 to move up and down inside the through groove 107 opened on the outer surface of the rectangular plate 106. In this way, steel plates of different thicknesses can be derusted, which is convenient and quick. The cleaned rust falls through the multiple through holes 115 opened on the outer surface of the operating table 1 into the collection box 102 inside the rectangular groove 101 for centralized collection. The collection box 102 can be taken out through the handle 103 for regular cleaning, which better improves the surrounding working environment.
[0038] Working principle: When in use, the steel plate to be derusted is placed on the operating table 1, close to one side of the U-shaped frame 109, and the hydraulic cylinder 110 is started to drive the pressing plate 111 to press one side of the steel plate, so that the steel plate is not easy to shake or slide during the rust removal operation. At the same time, the servo motor 113 and the drive motor 118 are turned on, and the servo motor 113 drives the threaded rod 114 to rotate. When the threaded rod 114 rotates, it drives one of the rectangular plates 106 to move, and the other rectangular plate 106 is connected to it through the connecting shaft 117. Therefore, the two rectangular plates 106 move at the same time, which can drive the wire brush roller 116 to clean and derust the outer surface of the steel plate back and forth. The drive motor 118 is driven by The connecting shaft 117 drives the wire brush roller 116 to rotate, so that the rust on the outer surface of the steel plate can be cleaned. The wire brush roller 116 can be adjusted according to the different thicknesses of the steel plates. At the same time, two hydraulic cylinders 108 are turned on to drive the two connecting blocks 120 to move up and down inside the through groove 107 opened on the outer surface of the rectangular plate 106. In this way, steel plates of different thicknesses can be derusted, which is convenient and fast. The cleaned rust falls into the collection box 102 inside the rectangular groove 101 through the multiple through holes 115 opened on the outer surface of the operating table 1 for centralized collection. The collection box 102 can be taken out through the handle 103 for regular cleaning, which better improves the surrounding working environment.
Claims
1. A steel plate rust removal device, comprising: An operating table (1), wherein both sides of the top outer surface of the operating table (1) are provided with slide grooves (104), wherein a guide rod (105) is fixedly embedded in one of the slide grooves (104), and a threaded rod (114) is movably embedded in the other slide groove (104), characterized in that it also includes: Two rectangular plates (106) are movably sleeved on the outer surfaces of the guide rod (105) and the threaded rod (114), and opposite surfaces of the two rectangular plates (106) are provided with through grooves (107); Two hydraulic cylinders (108) are arranged on the top of the two rectangular plates (106); the output ends of the two hydraulic cylinders (108) penetrate the rectangular plates (106); the output ends of the two hydraulic cylinders (108) are fixedly mounted with connection blocks (120); the two connection blocks (120) are movably embedded in the through grooves (107); The connecting shaft (117) is movably embedded in the two connecting blocks (120), and a steel brush roller (116) is fixedly sleeved on the outer surface of the connecting shaft (117).
2. A steel plate rust removal device according to claim 1, characterized in that: An L-shaped plate (119) is fixedly mounted on the outer surface of one of the connection blocks (120), a drive motor (118) is provided on the outer surface of the L-shaped plate (119), and an output end of the drive motor (118) is fixedly connected to one end of the connection shaft (117).
3. The steel plate rust removal device according to claim 1, characterized in that: A mounting plate (112) is fixedly mounted on one side of the operating table (1), a servo motor (113) is fixedly mounted on the outer surface of the mounting plate (112), and an output end of the servo motor (113) is fixedly connected to one end of a threaded rod (114).
4. A steel plate rust removal device according to claim 1, characterized in that: The outer surface of the operating table (1) is provided with a plurality of through holes (115).
5. The steel plate rust removal device according to claim 1, characterized in that: A U-shaped frame (109) is fixedly mounted at the center of one side of the operating table (1) close to the servo motor (113), and a second hydraulic cylinder (110) is arranged on the top of the U-shaped frame (109), and an output end of the second hydraulic cylinder (110) passes through the U-shaped frame (109).
6. A steel plate rust removal device according to claim 5, characterized in that: A pressure plate (111) is fixedly mounted on the output end of the second hydraulic cylinder (110).
7. The steel plate rust removal device according to claim 1, characterized in that: A rectangular groove (101) is provided on a side of the operating table (1) away from the U-shaped frame (109), and the rectangular groove (101) is connected to the slide groove (104) and the through hole (115).
8. A steel plate rust removal device according to claim 7, characterized in that: A collection box (102) is movably embedded inside the rectangular groove (101), and a handle (103) is fixedly mounted on one side of the collection box (102).